DX200 OPTIONS INSTRUCTIONS

DX200 OPTIONS INSTRUCTIONS COMMUNICATION FUNCTION (FOR STANDARD LAN PORT) Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. MOTOMAN INSTRUCTIONS MOTOMAN- INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR S MANUAL (for each purpose) DX200 MAINTENANCE MANUAL The DX200 operator s manual above corresponds to specific usage. Be sure to use the appropriate manual. Part Number: 165838-1CD Revision: 3 MANUAL NO. 4 1 of 93

165838-1CD Copyright 2017, 2016, 2014, 2013 YASKAWA America, Inc. Terms of Use and Copyright Notice All rights reserved. This manual is freely available as a service to Yaskawa customers to assist in the operation of Motoman robots, related equipment and software This manual is copyrighted property of Yaskawa and may not be sold or redistributed in any way. You are welcome to copy this document to your computer or mobile device for easy access but you may not copy the PDF files to another website, blog, cloud storage site or any other means of storing or distributing online content. Printed in the United States of America First Printing, 2013 Yaskawa America, Inc. Motoman Robotics Division 100 Automation Way Miamisburg, OH 45342 Phone: 937-847-6200 www.motoman.com ii 2 of 93

165838-1CD MANDATORY This manual explains the communication function of the DX200 system and general operations. Read this manual carefully and be sure to understand its contents before handling the DX200. General items related to safety are listed in Chapter 1: Safety of the DX200 Instructions. To ensure correct and safe operation, carefully read the DX200 Instructions before reading this manual. CAUTION Some drawings in this manual are shown with the protective covers or shields removed for clarity. Be sure all covers and shields are replaced before operating this product. The drawings and photos in this manual are representative examples and differences may exist between them and the delivered product. Yaskawa may modify this model without notice when necessary due to product improvements, modifications, or changes in specifications. If such modification is made, the manual number will also be revised. If your copy of the manual is damaged or lost, contact a Yaskawa representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover. Yaskawa is not responsible for incidents arising from unauthorized modification of its products. Unauthorized modification voids your product's warranty. iii 3 of 93

165838-1CD We suggest that you obtain and review a copy of the ANSI/RIA National Safety Standard for Industrial Robots and Robot Systems (ANSI/RIA R15.06-2012). You can obtain this document from the Robotic Industries Association (RIA) at the following address: Robotic Industries Association 900 Victors Way P.O. Box 3724 Ann Arbor, Michigan 48106 TEL: (734) 994-6088 FAX: (734) 994-3338 www.roboticsonline.com Ultimately, well-trained personnel are the best safeguard against accidents and damage that can result from improper operation of the equipment. The customer is responsible for providing adequately trained personnel to operate, program, and maintain the equipment. NEVER ALLOW UNTRAINED PERSONNEL TO OPERATE, PROGRAM, OR REPAIR THE EQUIPMENT! We recommend approved YASKAWA training courses for all personnel involved with the operation, programming, or repair of the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. iv 4 of 93

165838-1CD Notes for Safe Operation Notes for Safe Operation Read this manual carefully before installation, operation, maintenance, or inspection of the DX200. In this manual, the Notes for Safe Operation are classified as DANGER, WARNING, CAUTION, MANDATORY, or PROHIBITED. DANGER WARNING CAUTION Indicates an imminent hazardous situation which, if not avoided, could result in death or serious injury to personnel. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to personnel. Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury to personnel and damage to equipment. It may also be used to alert against unsafe practices. MANDATORY Always be sure to follow explicitly the items listed under this heading. PROHIBITED Must never be performed. Even items described as CAUTION may result in a serious accident in some situations. At any rate, be sure to follow these important items. NOTE To ensure safe and efficient operation at all times, be sure to follow all instructions, even if not designated as DANGER, WARNING and CAUTION. v 5 of 93

Notes for Safe Operation 165838-1CD WARNING Before operating the manipulator, check that servo power is turned OFF pressing the emergency stop buttons on the front door of the DX200 and the programming pendant. When the servo power is turned OFF, the SERVO ON LED on the programming pendant is turned OFF. Injury or damage to machinery may result if the emergency stop circuit cannot stop the manipulator during an emergency. The manipulator should not be used if the emergency stop buttons do not function. Fig. : Emergency Stop Button Once the emergency stop button is released, clear the cell of all items which could interfere with the operation of the manipulator. Then turn the servo power ON. Injury may result from unintentional or unexpected manipulator motion. Fig. : Release of Emergency Stop TURN Observe the following precautions when performing teaching operations within the P-point maximum envelope of the manipulator: Be sure to use a lockout device to the safeguarding when going inside. Also, display the sign that the operation is being performed inside the safeguarding and make sure no one closes the safeguarding. View the manipulator from the front whenever possible. Always follow the predetermined operating procedure. Keep in mind the emergency response measures against the manipulator s unexpected motion toward you. Ensure that you have a safe place to retreat in case of emergency. Improper or unintended manipulator operation may result in injury. Confirm that no person is present in the P-point maximum envelope of the manipulator and that you are in a safe location before: Turning ON the power for the DX200. Moving the manipulator with the programming pendant. Running the system in the check mode. Performing automatic operations. Injury may result if anyone enters the P-point maximum envelope of the manipulator during operation. Always press an emergency stop button immediately if there is a problem. The emergency stop buttons are located on the right of front door of the DX200 and the programming pendant. vi 6 of 93

165838-1CD Definition of Terms Used Often in This Manual CAUTION Perform the following inspection procedures prior to conducting manipulator teaching. If problems are found, repair them immediately, and be sure that all other necessary processing has been performed. Check for problems in manipulator movement. Check for damage to insulation and sheathing of external wires. Always return the programming pendant to the hook on the cabinet of the DX200 after use. The programming pendant can be damaged if it is left in the manipulator's work area, on the floor, or near fixtures. Read and understand the Explanation of Warning Labels in the DX200 Instructions before operating the manipulator: Definition of Terms Used Often in This Manual The MOTOMAN is the Yaskawa industrial robot product. The MOTOMAN usually consists of the manipulator, the controller, the programming pendant, and supply cables. In this manual, the equipment is designated as follows: Equipment DX200 controller DX200 programming pendant Cable between the manipulator and the controller Manual Designation DX200 Programming pendant Manipulator cable Descriptions of the programming pendant keys, buttons, and displays are shown as follows: Equipment Programming Pendant Character Keys /Symbol Keys Axis Keys /Numeric Keys Keys pressed simultaneously Displays Manual Designation The keys which have characters or its symbol printed on them are denoted with [ ]. ex. [ENTER] [Axis Key] and [Numeric Key] are generic names for the keys for axis operation and number input. When two keys are to be pressed simultaneously, the keys are shown with a + sign between them, ex. [SHIFT]+[COORD] The menu displayed in the programming pendant is denoted with { }. ex. {JOB} vii 7 of 93

Description of the Operation Procedure 165838-1CD Description of the Operation Procedure In the explanation of the operation procedure, the expression "Select " means that the cursor is moved to the object item and the [SELECT] is pressed, or that the item is directly selected by touching the screen. Registered Trademark In this manual, names of companies, corporations, or products are trademarks, registered trademarks, or brand names for each company or corporation. The indications of (R) and TM are omitted. Safeguarding Tips All operators, programmers, maintenance personnel, supervisors, and anyone working near the system must become familiar with the operation of this equipment. All personnel involved with the operation of the equipment must understand potential dangers of operation. General safeguarding tips are as follows: Improper operation can result in personal injury and/or damage to the equipment. Only trained personnel familiar with the operation of this equipment, the operator's manuals, the system equipment, and options and accessories should be permitted to operate this equipment. Improper connections can damage the equipment. All connections must be made within the standard voltage and current ratings of the equipment. The system must be placed in Emergency Stop (E-Stop) mode whenever it is not in use. In accordance with ANSI/RIA R15.06-2012, section 4.2.5, Sources of Energy, use lockout/tagout procedures during equipment maintenance. Refer also to Section 1910.147 (29CFR, Part 1910), Occupational Safety and Health Standards for General Industry (OSHA). Mechanical Safety Devices The safe operation of this equipment is ultimately the users responsibility. The conditions under which the equipment will be operated safely should be reviewed by the user. The user must be aware of the various national codes, ANSI/RIA R15.06-2012 safety standards, and other local codes that may pertain to the installation and use of this equipment. Additional safety measures for personnel and equipment may be required depending on system installation, operation, and/or location. The following safety equipment is provided as standard: Safety barriers Door interlocks Emergency stop palm buttons located on operator station Check all safety equipment frequently for proper operation. Repair or replace any non-functioning safety equipment immediately. viii 8 of 93

165838-1CD Programming, Operation, and Maintenance Safety Programming, Operation, and Maintenance Safety All operators, programmers, maintenance personnel, supervisors, and anyone working near the system must become familiar with the operation of this equipment. Improper operation can result in personal injury and/or damage to the equipment. Only trained personnel familiar with the operation, manuals, electrical design, and equipment interconnections of this equipment should be permitted to program, or maintain the system. All personnel involved with the operation of the equipment must understand potential dangers of operation. Inspect the equipment to be sure no potentially hazardous conditions exist. Be sure the area is clean and free of water, oil, debris, etc. Be sure that all safeguards are in place. Check all safety equipment for proper operation. Repair or replace any non-functioning safety equipment immediately. Check the E-Stop button on the operator station for proper operation before programming. The equipment must be placed in Emergency Stop (E-Stop) mode whenever it is not in use. Back up all programs and jobs onto suitable media before program changes are made. To avoid loss of information, programs, or jobs, a backup must always be made before any service procedures are done and before any changes are made to options, accessories, or equipment. Any modifications to the controller unit can cause severe personal injury or death, as well as damage to the robot! Do not make any modifications to the controller unit. Making any changes without the written permission from Yaskawa will void the warranty. Some operations require a standard passwords and some require special passwords. The equipment allows modifications of the software for maximum performance. Care must be taken when making these modifications. All modifications made to the software will change the way the equipment operates and can cause severe personal injury or death, as well as damage parts of the system. Double check all modifications under every mode of operation to ensure that the changes have not created hazards or dangerous situations. This equipment has multiple sources of electrical supply. Electrical interconnections are made between the controller and other equipment. Disconnect and lockout/tagout all electrical circuits before making any modifications or connections. Do not perform any maintenance procedures before reading and understanding the proper procedures in the appropriate manual. Use proper replacement parts. Improper connections can damage the equipment. All connections must be made within the standard voltage and current ratings of the equipment. ix 9 of 93

Maintenance Safety 165838-1CD Maintenance Safety Turn the power OFF and disconnect and lockout/tagout all electrical circuits before making any modifications or connections. Perform only the maintenance described in this manual. Maintenance other than specified in this manual should be performed only by Yaskawatrained, qualified personnel. Summary of Warning Information This manual is provided to help users establish safe conditions for operating the equipment. Specific considerations and precautions are also described in the manual, but appear in the form of Dangers, Warnings, Cautions, and Notes. It is important that users operate the equipment in accordance with this instruction manual and any additional information which may be provided by Yaskawa. Address any questions regarding the safe and proper operation of the equipment to Yaskawa Customer Support. x 10 of 93

165838-1CD Customer Support Information Customer Support Information If you need assistance with any aspect of your system, please contact Yaskawa Customer Support at the following 24-hour telephone number: (937) 847-3200 For routine technical inquiries, you can also contact Yaskawa Customer Support at the following e-mail address: techsupport@motoman.com When using e-mail to contact Yaskawa Customer Support, please provide a detailed description of your issue, along with complete contact information. Please allow approximately 24 to 36 hours for a response to your inquiry. NOTE Please use e-mail for routine inquiries only. If you have an urgent or emergency need for service, replacement parts, or information, you must contact Yaskawa Customer Support at the telephone number shown above. Please have the following information ready before you call Customer Support: System Primary Application Controller Software Version Robot Serial Number Robot Sales Order Number Communication Function DX200 Access this information on the Programming Pendant s LCD display screen by selecting {MAIN MENU} - {SYSTEM INFO} - {VERSION} Located on the robot data plate Located on the DX200 controller data plate xi 11 of 93

Table of Contents Table of Contents 165838-1CD 1 Introductions... 1-1 1.1 System Configuration...1-1 1.1.1 System Configuration Example...1-1 1.1.2 Adaptor...1-1 1.1.3 Scanner...1-1 1.1.4 Message Communication... 1-2 1.1.5 IO Communication by InputOnly... 1-2 1.1.6 Message Communication Using CIP... 1-2 2 Board Specifications... 2-1 3 How to Connect Communication Cable...3-1 3.1 Operating the Front Door of the DX200 (Controller)... 3-2 3.2 Mounting the (CPU board) to DX200... 3-3 3.3 Closing the Front Door of the DX200... 3-4 4 Function Setting... 4-1 4.1 Outline... 4-1 4.1.1 Window Composition...4-2 4.2 Setup Procedure...4-3 4.2.1 Calling the SETUP Window for the (CPU board)... 4-3 4.2.2 Setting the Device Information List... 4-5 4.2.3 General Setup for the (CPU board)...4-8 4.2.4 Ethernet Setting... 4-8 4.2.5 Adaptor Setting... 4-13 4.2.6 Scanner Setting... 4-15 4.2.7 IO Module Re-configuration...4-19 4.2.8 External I/O Setup...4-21 4.2.9 Reset Safety Circuit Board FLASH Data... 4-25 4.3 IO Assignment Example... 4-27 4.3.1 Setting ExclusiveOwner Communication... 4-27 4.3.2 Setting InputOnly Communication... 4-27 xii 12 of 93

165838-1CD Table of Contents 4.4 Communication Data... 4-29 4.4.1 DX200 IO Data Allocation (For the Handling Purpose)... 4-31 4.4.2 DX200 IO Data Allocation (For other than Handling Purpose)... 4-35 4.5 Communication Status... 4-39 4.6 Managing Setting Data... 4-44 4.6.1 How to Save Data... 4-44 4.6.2 How to Load Data... 4-46 4.7 Creating an EDS File... 4-48 4.7.1 Creating Procedures of EDS File... 4-48 4.8 Communication Monitor Window... 4-51 5 Message Communication... 5-1 5.1 Conventional Message Communication... 5-1 5.2 Message Communication Using CIP... 5-1 5.2.1 Details on Commands for Message Communication Using CIP... 5-2 5.3 Related Parameters... 5-18 xiii 13 of 93

1 Introductions 1 Introductions 1.1 System Configuration 165838-1CD In the DX200 system, the communication function (hereinafter referred to as (CPU board)) to which a standard LAN port of the YPC21 board (CN104 connector) is used can be employed. The Ethernet communication function of the DX200 provides the following features: an IO transmission/reception function that enables to exchange external input/output signals between the DX200 and other supported devices and a message communication function that realizes data transmission equal to the one realized by the DX200 Ethernet function. Also, this function makes it possible to carry out IO communication by InputOnly as well as message communication using CIP. This manual describes the settings necessary for using this function and its related information. 1.1 System Configuration 1.1.1 System Configuration Example A system configuration example when using the (CPU board) is as follows. Scanner PLC (sequencer) DX200 YCP21 CN104 Adaptor/Scanner HUB Adaptor I/O unit PC 1.1.2 Adaptor When the IO transmission/reception function is used, the DX200 can operate as an adaptor (communication slave) for the scanner (communication master). In the system configuration example, IO communication is carried out with the external PLC being a scanner and the DX200's (CPU board) being an adaptor. 1.1.3 Scanner When the IO transmission/reception function is used, the DX200 can operate as a scanner (communication master) for the adaptor (communication slave). In the system configuration example, IO communications is carried out with DX200's (CPU board) being a scanner and the IO unit being an adaptor. 1-1 14 of 93

165838-1CD 1 Introductions 1.1 System Configuration 1.1.4 Message Communication Message communication can be carried out in parallel with IO transmission and reception. In the system configuration example, message communication with a PC is carried out. The DX200 Ethernet function, the FTP function, and the EtherNet server function (the latter two are extended functions) can be used for this message communication. Also, communication using CIP is possible. To use the DX200 Ethernet function and the extended option function, settings need to be made separately. 1.1.5 IO Communication by InputOnly When communication stations on the network communicate with one another, in conventional ExlusiveOwner connection, as the number of communication stations increases, the number of transmitted packets increases sharply, placing considerable strain on the network band. To cope with this problem, the multicast communication called InputOnly connection is introduced to keep the increase in the number of packets low. 1.1.6 Message Communication Using CIP CIP for message communication is used so that communication with general panel computer is possible. NOTE When this system valid, PCU-ETHIO ( board made by Molex) is unavailable. 1-2 15 of 93

2 Board Specifications 165838-1CD 2 Board Specifications Items Interface to external devices Transmission I/O points (max.) Processing capacity (max. number of packets) Connection type Communication speed Communication media Specifications Input: 4040 points/output: 4040 points 3000 packets/sec Star (Connection by HUB) 10 Mbps/100 Mbps (Detected automatically during startup) Use category 5 or higher shielded Ethernet cables. NOTE The above mentioned maximum transmission I/O points (input: 4040 points/output: 4040 points) is a limitation by communication specification. Because the upper limit of the I/O points in the DX200 system is 4096 points when using this board with other board simultaneously, the upper limit of the total of the I/O points and the communication status used by this function or other functions is also 4096 points. The communication status occupies either 8 points or 16 points per network. For the details, refer to the instructions of the I/O circuit board. NOTE Use this board within the above mentioned processing capacity (3000 packets/sec). If it is used process beyond its processing capacity, the alarm 100 COMMUNICATION ERROR (EAXA#1) or 500 SEGMENT PROC NOT READY may occur so that it won t work properly. 2-1 16 of 93

165838-1CD 2 Board Specifications Fig. 2-1: Description of the Processing Capacity PLC PC Ethernet Switching HUB The total number of sending/receiving packets should be less than 3000 packets/sec at this position. Use the packet capture tool, such as Wireshark, to confirm the packet number. DX200 Reference: Solution to reduce the packet numbers A packet carrying the large data in the network might be caused by the communication station performing a broadcast (a message or signal is sent to all connected devices) or a multicast (one device communicates with several devices with a single transmission). Perform the following measures to reduce the packet numbers in the network. (1) Limits the packet transmission route by Managed HUB Fig. 2-2: Limits the Packet Transmission Route by Managed HUB PLC PC Install the Managed HUB instead of the Switching HUB, and set it to send the packets to the necessary route. In addition, refer to a guide book of installing the Managed HUB for installation procedures. PLC PC Ethernet Switching HUB Multicast Multicast Ethernet Managed HUB Multicast DX200 Communication station DX200 Communication station Use of the Switching HUB transmits the packets to all devices Use of the Managed HUB transmits the packets with a single transmission 2-2 17 of 93

2 Board Specifications 165838-1CD (2) Change the packet transmission method Fig. 2-3: Limits the Packet Transmission Route by Unicast PLC PC Change the packet transmission method of communication station from broadcast/ multicast to the unicast (point-to-point transmission from one device to another). Refer to a guide book of each device for setup procedures. PLC PC Ethernet Ethernet Unicast Switching HUB Multicast Switching HUB Unicast DX200 DX200 Communication station Communication station Broadcast/multicast transmits the packets to all devices. Unicast transmits the packets to a specified device. 2-3 18 of 93

165838-1CD 3 How to Connect Communication Cable 3 How to Connect Communication Cable WARNING Before wiring, be sure to turn OFF the power supply and put up a warning sign, such as DO NOT TURN ON THE POWER. Failure to observe this warning may result in an electric shock or an injury. Do not touch the inside of the panel for 5 minutes after the power is turned OFF. The remaining charged voltage in the capacitor may cause an electric shock or an injury. Be sure to close the door and install the protection cover while the power is turned ON. Failure to observe this warning may result in a fire or an electric shock. WARNING The wiring and mounting must be performed by authorized and qualified personnel. Failure to observe this caution may result in a fire or an electric shock. Make sure that there is no foreign matter such as metal chips on the board. In case of malfunction, etc. it may result in an injury or damage the board. Make sure that there is no damage or deflection of parts on the board. In case of malfunction, etc. it may result in an injury or damage the board. Correctly connect each cable and connector. Failure to observe this caution may result in a fire or damage the board. Set the switches, etc. correctly. In case of malfunction, etc. it may result in an injury or damage the board. Never touch the mounting surfaces and the soldered surfaces of the board parts directly with fingers. The generated static electricity may damage the IC, and protrusions on the soldered surface may result in an injury. Never touch the soldered surfaces of the board directly with fingers. Protrusions on the soldered surface may result in an injury. Never give any shock to the board. The shock may damage the board. 3-1 19 of 93

RESETOFFO 3 How to Connect Communication Cable 3.1 Operating the Front Door of the DX200 (Controller) 165838-1CD 3.1 Operating the Front Door of the DX200 (Controller) Take the following procedure to mount the (CPU board). 1. Using a coin or a flathead screwdriver, rotate the door locks on the front of the DX200 (two places) 90 degrees to clockwise. Door lock Clockwise 90 Flathed screw driver 2. Rotate the main power supply switch to the OFF position and open the door gently. TRIPPED I ON 3-2 20 of 93

165838-1CD 3 How to Connect Communication Cable 3.2 Mounting the (CPU board) to DX200 3.2 Mounting the (CPU board) to DX200 Category 5 or higher shielded cable to the connector CN104 (RJ-45) for LAN connection which is mounted on the front of YCP21 board in the CPU rack. NOTE Two RJ-45 connectors are mounted on the front side of the YCP21 board. Of these connectors, CN104 (the lower connector) is available in the communication function. Do not use CN105 connector (the upper one) since it is for the programming pendant. Fig. 3-1: Front View of CPU Rack (Uncovered) (CN105) For programming pendant (CN104) For LAN NOTE When a switching hub is used for conneting commnunication cables, it is highly recommended to use an industrial switching hub which is recommended by YASKAWA. Recommended switching hub Type: EDS-205 (MOXA Inc. made) 3-3 21 of 93

3 How to Connect Communication Cable 3.3 Closing the Front Door of the DX200 165838-1CD 3.3 Closing the Front Door of the DX200 1. Close the door gently. 2. Using a coin or a flathead screwdriver, rotate the door locks on the front of the DX200 (two places) 90 degrees to counterclockwise. Counterclockwise 90 Flathead screw driver Door lock 3-4 22 of 93

165838-1CD 4 Function Setting 4.1 Outline 4 Function Setting 4.1 Outline To use the (CPU board) in the DX200 system, settings of the optional function and I/O module are required.. NOTE Customer cannot alternate the usage of the (CPU board) function between use and not use, please contact Yaskawa representative. Set the mode to the management mode before performing the following settings. The setting cannot be performed in the operation or edit mode. 4-1 23 of 93

4 Function Setting 4.1 Outline 165838-1CD 4.1.1 Window Composition Select the maintenance mode to set up the (CPU board) function. The composition of the SETUP window is as follows. Window Composition OPTION FUNCTION IO MODULE (CPU board) USED/NOT USED IO SIZE ETHERNET ADAPTOR SCANNER NETWORK DEVICE INFORMATION LIST DEVICE HOST NAME DOMAIN NAME HOST SET UP Explanation Select (CPU board) from the list on the OPTIONFUNCTION window. Detailed settings are performed on the subsequent windows. Set up the (CPU board). Detailed settings are performed on the subsequent windows. Set whether to use the (CPU board). (Customer cannot change this setting.) Displays the IO size totally used by the (CPU board) (displays a total of IO sizes set for adaptor and scanner). Configure the settings for TCP/IP communication. Detailed settings should be made on subsequent windows. Configure the settings for TCP/IP communication. Detailed settings are performed on the subsequent windows. Select the device for TCP/IP communication. When the (CPU board) is used, EtherNet/ IP is displayed. Customer cannot change this setting. For TCP/IP communication, set the name of local station (this DX200). This name is put and used by the local station only and cannot be used for access from other communication stations. When the DNS setting is enabled, set the name of the domain the local station belongs to. Configure the communication settings for TCP/IP. Detailed settings are performed on the subsequent windows. Configure the settings for communication with sequencers. Detailed settings are performed on the subsequent windows. Configure the settings for communication with lower level tools. Detailed settings are performed on the subsequent windows. Note that before configuring these settings, Device information list setting is required. To configure the scanner settings, definition of a slave as the communication target station is required on this window. Detailed settings are performed on the subsequent windows. Checks and revises signals used by the DX200 for input/output from/to outside. 4-2 24 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure 4.2 Setup Procedure Followings are the procedures for setting up the (CPU board). 4.2.1 Calling the SETUP Window for the (CPU board) First, take the following procedure to display the SETUP window for the (CPU board). 1. Turn ON the power supply while pressing [Main Menu] simultaneously. The maintenance mode starts-up. 2. Change the security mode to management mode. 3. Select [SYSTEM] under the main menu. The sub menu appears. 4-3 25 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD 4. Select [SETUP]. The SETUP window appears. 5. Select {OPTION FUNCTION}. The OPTION FUNCTION window appears. 6. Select {DETAIL} on the (CPU Board) window. The (CPU board) DETAIL window appears. 4-4 26 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure 4.2.2 Setting the Device Information List To use the (CPU board) as a scanner, advanced settings of the network information such as lower tools is required. This chapter describes how to register such information into the device information list. If registration in the device information list is not necessary, move to the next chapter. 1. Select [DETAIL] in DEVICE INFORMATION LIST. The DEVICE INFORMATION LIST window appears. In the example shown below, no device information has been registered; only the cursor is displayed on the screen. 2. Press [SELECT]. The DEVICE INFORMATION setting window appears. (Description of each setting item) (1) REGISTRATION NAME Enter a name to be registered as a device. Without this name, registration in the device information list is not executed. To delete an already registered device, make this field blank. (2) COMMENT Enter a comment as needed. (3) CONNECTION RPI (O->T) Set the revision processing interval (RPI) for data to be sent from the originator to the target. When setting RPI, set 4 msec or more. 4-5 27 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD (4) CONNECTION RPI (T->O) Set the revision processing interval (RPI) for data to be sent from the target to the originator. When setting RPI, set 4 msec or more. (5) CONNECTION TYPE Set the connection type for connection. Either ExclusiveOwner or InputOnly can be used. (6) INPUT SIZE Set the size of the IN signal to be input into the DX200 (Unit: Byte). (7) OUTPUT SIZE Set the size of the OUT signal to be output from the DX200 (Unit: Byte). (8) CONFIGURATION SIZE Set the size of configuration data (Unit: Word). (9) INPUT INSTANCE Set the instance number of the IN signal to be input into DX200. (10) OUTPUT INSTANCE Set the instance number of the OUT signal to be output from DX200. (11) CONFIGURATION INSTANCE Set the instance number of configuration data. NOTE For the DX200 system software version DN2.06.00A-00 or later, the item CONNECTON TIMEOUT is added. This is the threshold value to detect the communication error and can be specified as the multiple numbers of CONNECTION RPI. The settable values are 4 (initial value),8,16,32,64,128,256, or 512. For the DX2.05.00A-00 of the DX200 or previous versions, the threshold value is 4 and cannot be changed. For the of the DX100, the threshold value is 8 and cannot be changed 3. Enter the desired values. An input example is shown below. (Configure the settings that suits the actual communication target.) 4-6 28 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure 4. Press [ENTER]. The confirmation dialog box appears. 5. Select Yes. The DEVICE INFORMATION LIST window appears again. In the window example, the device information named TEST has been registered. A maximum of 16 devices can be set into the device information list. Move the cursor over the field where no string is displayed and press [SELECT] to register new device information. 6. Press [ENTER]. The (CPU board) SETUP window appears again. 4-7 29 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD 4.2.3 General Setup for the (CPU board) Indicate the window general setup for the (CPU board). 1. Select { (CPU board)} in the (CPU board) SETUP window. The (CPU board) SETUP window appears. (Description of each setting item) {IO size (IN/OUT)} displayed on this window shows the total of IO sizes set for adaptor and scanner. The IO size cannot be set on this window. The detailed settings for the (CPU board) are performed at {}, {ADAPTER}, and {SCANNER} line. 4.2.4 Ethernet Setting For communication, settings such as the IP address for EtherNet communication are required. This chapter describes how to configure those settings. 1. Select {} in the (CPU board) general setup window. The NETWORK window appears. For details on each setting item, see the last part of this chapter. 4-8 30 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure 2. Set the host name and the domain name. Set the host name and the domain name as needed. 3. Select [DETAIL]. The HOST SETUP window appears. For details on each setting item, see the last part of this sub-chapter. 4. Press [ENTER]. The NETWORK window appears again. 5. Press [ENTER]. The (CPU board) general setup window appears again. The meanings and details of setting items described in this sub-chapter are as follows: Host name (Network function setting window) NOTE The host name is not used for communication. Set the host name to assign to DX200. This name is put and used by the local station only and cannot be used for access from other communication stations. For entry, use single-byte alphanumeric, dash -, and underscore _ characters. Be sure to include one or more alphabetical characters in the name. 4-9 31 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD Domain name (Network function setting window) NOTE The domain name is used when DNS is enabled. Set the name of the domain the DX200 belongs to. For entry, use single-byte alphanumeric, dash -, underscore _, and dot. characters. IP address setting (Host setting window) In IP ADDRESS SETTING, specify the method for setting the IP address for DX200. Using the pull-down menu, select between MANUAL SETTING and DHCP SETTING. Note that when MANUAL SETTING is selected, be sure to set also IP ADDRESS and SUBNET MASK. NOTE When DHCP SETTING is selected in DNS SETTING or SNTP SETTING, MANUAL SETTING cannot be selected in IP ADDRESS SETTING (if MANUAL SETTING is selected, the error DHCP is already set to use for another item occurs). To select MANUAL SETTING in IP ADDRESS SETTING, select in advance an option other than DHCP SETTING in DNS SETTING and SNTP SETTING. NOTE The DX200 does not support NetBIOS, WINS (Windows Internet Name Service), or Dynamic DNS. For that reason, if an IP address is arbitrarily set for the DX200 through DHCP, access from outside becomes difficult. To make access from outside easy even when an IP address is set by DHCP, take measures on the DHCP server side as needed such as always creating the same IP address as a DHCP lease address. NOTE The DX200 supports IPv4 only. IPv6 is not supported. IP address Using single-byte numeric characters and dots., enter the IP address to set to the DX200 in the format xx.xx.xx.xx (xx being a decimal number). Note that when DHCP SETTING is selected in IP ADDRESS SETTING, this setting will not be used. 4-10 32 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure Subnet mask Using single-byte numeric characters and dots., enter the subnet mask to set to the DX200 in the format xx.xx.xx.xx (xx being a decimal number). Note that when DHCP SETTING is selected in IP ADDRESS SETTING, this setting will not be used. Default gateway To communicate with terminals on a different network (or a different subnet) over TCP/IP, the default gateway must be set. In such cases, using single-byte numeric characters and dots., enter the default gateway to set to the DX200 in the format xx.xx.xx.xx (xx being a decimal number). If not using the default gateway, set 0.0.0.0. Note that when DHCP SETTING is selected in IP ADDRESS SETTING, this setting will not be used. DNS setting (Host setting window) In DNS setting, set whether to use the DNS (Domain Name System) client function, and specify how to set the DNS server when using the DNS client function. Using the pull-down menu, select between NOT USED, MANUAL SETTING, and DHCP SETTING. Note that when MANUAL SETTING is selected, be sure to set also DNS SERVER. NOTE When MANUAL SETTING is selected in IP ADDRESS SETTING, DHCP SETTING cannot be selected in DNS SETTING (if DHCP SETTING is selected, the error DHCP is not set to use occurs). To select DHCP SETTING in DNS SETTING, select in advance DHCP SETTING in IP ADDRESS SETTING. NOTE When MANUAL SETTING is selected in SNTP SETTING and the host name is set for SNTP SERVER, NOT USED cannot be selected in DNS SETTING (if NOT USED is selected, the error DNS is already set to use for another item occurs). To select NOT USED in DNS SETTING, confirm in advance that the host name is not set for any item. DNS server Using single-byte numeric characters and dots., enter the IP address of the DNS server in the format xx.xx.xx.xx (xx being a decimal number). Note that when NOT USED or DHCP SETTING is selected in DNS SETTING, this setting will not be used. 4-11 33 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD Server (Host PC) (Host setting window) Specify the server (host PC) when standalone or DCI is used for the data transmission function. Using single-byte numeric characters and dots., enter the IP address of the server in the format xx.xx.xx.xx (xx being a decimal number). SNTP setting (Host setting window) In SNTP SETTING, set whether to use the SNTP (Simple Network Time Protocol) client function, and specify how to set the SNTP server when using the SNTP client function. Using the pull-down menu, select between NOT USED, MANUAL SETTING, BROADCAST, and DHCP SETTING. Note that when MANUAL SETTING is selected, be sure to set also SNTP SERVER. NOTE When MANUAL SETTING is selected in IP ADDRESS SETTING, DHCP SETTING cannot be selected in SNTP setting (if DHCP SETTING is selected, the error DHCP is not set to use occurs). To select DHCP SETTING in SNTP SETTING, select in advance DHCP SETTING in IP ADDRESS SETTING. SNTP server Using single-byte numeric characters and dots., enter the IP address of the SNTP server in the format xx.xx.xx.xx (xx being a decimal number). Note that when the DNS client function is enabled in the settings, a domain name (or Fully Qualified Domain Name) can be entered. Singlebyte alphanumeric, dash -, underscore _, and dot. characters can be used to enter a domain name. Be sure to include one or more alphabetical characters in the name. Note that when NOT USED, BROADCAST, or DHCP SETTING is selected in SNTP SETTING, this setting will not be used. Time difference against UTC time Time that can be obtained with SNTP protocol is UTC time (Coordinated Universal Time). To match local time with UTC time, enter a time difference against UTC time. At that time, enter the hour (-)** and the minute ** separately using single-byte minus - and numeric characters. For example, when using EST (Eastern Standard Time) as local time, set as -5:00. Note that when NOT USED is selected in SNTP SETTING, this setting will not be used. Query interval Enter the interval for sending a query to the SNTP server. Enter the number of hours H using a single-byte numeric character. Note that when NOT USED or BROADCAST is selected in SNTP SETTING, this setting will not be used. 4-12 34 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure 4.2.5 Adaptor Setting The settings for adaptor are required for IO transmission and reception to and from the scanner (communication master such as PLC) during IO communication. This chapter describes the adaptor setting procedure. 1. Select [ADAPTER] in the (CPU board) general setup window. The Adaptor setting window appears. (Description of each setting item) (1) Adaptor Select this item using a toggle switch to alternately change between ENABLE and DISABLE. For use as an adaptor, set this item as ENABLE. (2) Input size Set the size of the IN signal to be input into the DX200 (Unit: Byte). (3) Output size Set the size of the OUT signal to be output from the DX200 (Unit: Byte). (4) Configuration size Set the size of configuration data (Unit: Word). (5) Input instance Set the instance number of the IN signal to be input into DX200. (6) Output instance Set the instance number of the OUT signal to be output from DX200. (7) Configuration instance Set the instance number of configuration data. 4-13 35 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD 2. Enter the desired values. An input example is shown below. (Configure the settings that suits the actual communication target.) 3. Press [ENTER]. The (CPU board) general setup window appears again. 4-14 36 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure 4.2.6 Scanner Setting The settings for scanner are required for IO transmission and reception to and from the adaptor (communication slave such as tool) during EtherNet/ IP IO communication. This chapter describes how to configure such settings. 1. Select [SCANNER] in the (CPU board) general setup window. The SCANNER window appears. 2. Press [SELECT]. When a blank field with no registered name in it is selected, MODIFY appears. When a field with a registered name already set to it is selected, the following appears. (Description of each item) 4-15 37 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD (1) Insert Add new settings to the current number. If settings have been already registered into the current number, such registered settings shift to the next number. (2) Modify Change the target registered name (if there is no registered name, register a new name). (3) Delete Delete the target registered name. (4) Details Display the details of the device information list. When the details are displayed and some current value is changed, an asterisk is displayed as follows. 3. Select [MODIFY]. The registered device information list appears. For details on how to set the device information list, see section 4.2.2 Setting the Device Information List. 4-16 38 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure 4. Select a device to be used. Information on the selected device appears in the Scanner setting window. 5. Enter the IP address. Enter the IP address. 6. Press [ENTER]. The (CPU board) general setup window appears again. 7. Press [ENTER]. The confirmation dialog box appears. 4-17 39 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD 8. Select Yes. The IO module window appears. The (CPU board) setting ends here. Then, re-configuration of the IO module according to the settings for the board is required. Move on to the next setting procedure. NOTE If the settings for the optional functions are not matched to the settings for the IO module, the DX200 will not operate correctly. To prevent the above, after the option board setting process is complete, be sure to execute the IO module setting that appears next. 4-18 40 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure 4.2.7 IO Module Re-configuration When changes are made to the settings for the (CPU board), re-configuration of the IO module is also required. Take the following procedure to reconfigure the IO module. 1. (Continued from the (CPU board) setting) The IO module window (1st half) appears. NOTE When this window is opened, if the functional safety function (charged option) is valid, the message Select 'Functional Safety Board FLASH Reset' is shown. For this case as well, the following setup procedures must be completed and then perform the necessary steps by referring to section 4.2.9 Reset Safety Circuit Board FLASH Data. 2. Press [ENTER]. The IO module window (2nd half) appears. Check that the values set as IO size (unit: bit) plus 8 are assigned to the DI and DO of the slot is attached (ST#16). 4-19 41 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD 3. Press [ENTER]. The confirmation dialog box appears. 4. Select Yes. When the I/O module is appropriately set, select Yes. The settings are updated and the EXTERNAL IO SETUP window appears again. 4-20 42 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure 4.2.8 External I/O Setup 1. The EXTERNAL IO SETUP window appears. 2. Select AUTO or MANUAL at {ALLOCATION MODE}. A selection menu appears when select either AUTO or MANUAL. NOTE When MANUAL at {ALLOCATION MODE} is changed to AUTO, the already -specified allocation data is deleted and allocation at the auto mode starts. In case the alreadyspecified allocation data is supposed to be saved, save it to the external memory device before changing the settings to AUTO. 4-21 43 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD 3. Select an allocation mode. Select AUTO when performing the automatic allocation. Select MANUAL when performing the manual allocation. The selected allocation mode is specified. 4. Select DETAIL at {EXTERNAL IO ALLOCATION}. If AUTO is already selected at {ALLOCATION MODE}, performing of the following steps from 5 to 7 is not necessary. Start the operation from step 8. If MANUAL is already selected at {ALLOCATION MODE}, perform the following steps from 5 to 7 in accordance with the items to be manually specified. 4-22 44 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure 5. Select a number of an external I/O signal (original) to which modification is to be performed ({#20060} is used in this explanation as an example.). A selection menu appears. 6. Select MODIFY and input a number of an external I/O signal (object) to which the above mentioned modification is performed ({#20400} is used in this explanation as an example.) The number of the external input signal is modified. 7. Press [SELECT] and MODIFY for the external input signal following the same manners as above. Repeat pressing [SELECT] and MODIFY till the desired settings of the allocation is indicated. 4-23 45 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD 8. Press [ENTER] The EXTERNAL IO ALLOCATION(OUTPUT) window appears. 9. Press [SELECT] and MODIFY for the external output signal following the same manners as performed for the external input signal. Repeat pressing [SELECT] and MODIFY operations till the desired settings of the allocation is indicated. 10. Press [ENTER] A confirmation dialog box appears. 11. Select YES The settings are fixed and the window returns to the SETUP window. 4-24 46 of 93

165838-1CD 4 Function Setting 4.2 Setup Procedure 4.2.9 Reset Safety Circuit Board FLASH Data If the functional safety function (charged option) is valid, when the setting of the (CPU board) is modified, the message Select 'Functional Safety Board FLASH Reset' is shown. For this case, after setting the, perform the following procedures to reset the safety circuit board FLASH data. 1. Set the security mode to the safety mode. 2. Select {FILE} from the main menu. The sub menu is shown. 3. Select {INITIALIZE}. The INITIALIZE window is shown. 4-25 47 of 93

4 Function Setting 4.2 Setup Procedure 165838-1CD 4. Select Functional Safety Board FLASH Reset. The confirmation dialog is shown. 5. Select {YES}. The functional safety board FLASH reset is performed and the INITIALIZE window is shown again. 4-26 48 of 93

165838-1CD 4 Function Setting 4.3 IO Assignment Example 4.3 IO Assignment Example 4.3.1 Setting ExclusiveOwner Communication Adaptor setting An example of settings for ExclusiveOwner connection is as follows: Scanner (PLC etc.) Adaptor (DX200) IP Address 192.168.255.1 IP Address 192.168.255.2 Connection RPI (O->T) 8 msec -> Connection RPI (O->T) Undefined Connection RPI (T->O) 8 msec <- Connection RPI (T->O) Undefined Connection type ExclusiveOwner Connection type Undefined Output size 8 Byte -> Input size 8 Byte Input size 12 Byte <- Output size 12 Byte Configuration size 0 Word Configuration size 0 Word Output instance 101 -> Input instance 101 Input instance 102 <- Output instance 102 Configuration instance 103 Configuration instance 103 4.3.2 Setting InputOnly Communication Adaptor setting An example of settings as an adaptor (the DX200 is the data transmission side) for InputOnly connection is as follows: Scanner (PLC etc.) Adaptor (DX200) IP Address 192.168.255.1 IP Address 192.168.255.2 Connection RPI (O->T) 64 msec -> Connection RPI (O->T) Undefined Connection RPI (T->O) 8 msec <- Connection RPI (T->O) Undefined Connection type InputOnly Connection type Undefined Output size 0 Byte -> Input size 0 Byte Input size 12 Byte <- Output size 12 Byte Configuration size 0 Word Configuration size 0 Word Output instance 198 -> Input instance 101 Input instance 102 <- Output instance 102 Configuration instance 103 Configuration instance 103 4-27 49 of 93

4 Function Setting 4.3 IO Assignment Example 165838-1CD Scanner setting An example of settings as a scanner (the DX200 is the data receiving side) for InputOnly connection is as follows: Adaptor (PLC etc.) Scanner (DX200) IP Address 192.168.255.1 IP Address 192.168.255.2 Connection RPI (O->T) Undefined <- Connection RPI (O->T) 64 msec Connection RPI (T->O) Undefined -> Connection RPI (T->O) 8 msec Connection type Undefined Connection type InputOnly Output size 8 Byte -> Input size 8 Byte Input size 0 Byte <- Output size 0 Byte Configuration size 0 Word Configuration size 0 Word Output instance 101 -> Input instance 101 Input instance 102 <- Output instance 0 Configuration instance 103 Configuration instance 103 NOTE For InputOnly communication, no output data exist. To carry out InputOnly communication using the (CPU board), set 0 for the output instance number. Note that the instance number varies depending on the communication device. For details on how to set the instance number, see the instruction manual for the target communication device. 4-28 50 of 93

165838-1CD 4 Function Setting 4.4 Communication Data 4.4 Communication Data As IO data transferred into the DX200 from the (CPU board), besides input/output data transmitted from external -supported equipment, the status of the (CPU board) is also transferred. Thus, in addition to the contact data area, an eight-point-worth (1 Byte) area, for input and output each, for the status of the (CPU board) is secured inside the DX200 (the output area cannot be used). (CPU board) communication data are assigned to the concurrent I/O signal external input/output signals. Assignments to external input/output signals inside the (CPU board) are made as follows: (CPU board) Board status Adaptor area (3) Area for station #1 (5) (2) (1) Scanner area Area for station #2 (5)' (4) Area for station #3 (5)'' (1) Number of bytes occupied by the DX200 as an IO module Consists of the current value in item (2) below + status 1 byte. A value displayed in section 4.2.7 IO Module Re-configuration is a value obtained by converting this value into a bit count (x8). (2) Number of bytes set for the (CPU board) I/O area A value displayed as IO size (IN/OUT) in section 4.2.3 General Setup for the (CPU board). (3) Number of bytes set for the adaptor I/O area A greater value between the values set for Input size / Output size in section 4.2.5 Adaptor Setting. (4) Number of bytes set for the scanner I/O area This value cannot be set. 4-29 51 of 93

4 Function Setting 4.4 Communication Data 165838-1CD (5) Number of bytes set for the I/O areas (5), (5)', and (5)" of the stations (devices) managed by scanner. The number of bytes is to be set using Input size or Output size in section 4.2.2 Setting the Device Information List. Set which device to use by making a choice from the registered device information list in section 4.2.6 Scanner Setting. The following chapter shows a concurrent I/O assignment example when only the (CPU board) is installed. In the example, communication is carried out assuming the quantity of data being 16 bytes for adaptor, 8 bytes for station #1 of scanner, and 8 bytes for station #2 of scanner (the same number of bytes for IN/OUT). And the 20010-20057 and 30010-30057 input/output areas are used by the DX200 standard I/O unit. 4-30 52 of 93

165838-1CD 4 Function Setting 4.4 Communication Data 4.4.1 DX200 IO Data Allocation (For the Handling Purpose) Note1: Following is an example when a standard settings are executed. This allocation is subject to change according to the modification of the external input/output signal allocations or concurrent ladder programs. Note2: For the details of the JANCD-YIO21-E (standard I/O board) input/ output data, refer to the DX200 INSTRUCTIONS (165292-1CD). Note3:On the JANCD-YIO21-E (standard I/O board) I/O module setting window, the YSF21 (the base board of the YI021) is indicated. Table 4-1: Example of I/O Data Allocation (For the Handling Purpose) JANCD- YIO21-E (Standard I/O) (Standard LAN port) I/O Input I/O Output I/O Input External Input Signal User Input Signal Meaning 20010 ~ 20017 No signal (Already allocated by the system) Input data (1) 20020 ~ 20027 No signal (Already allocated by the system) Input data (2) 20030 ~ 20037 00010 ~ 00017 (IN0001 ~ IN0008) Input data (3) 20040 ~ 20047 00020 ~ 00027 (IN0009 ~ IN00016) Input data (4) 20050 ~ 20057 No signal (Already allocated by the system) Input data (5) External Input Signal User Input Signal Meaning 30010 ~ 30017 No signal (Already allocated by the system) Output data (1) 30020 ~ 30027 No signal (Already allocated by the system) Output data (2) 30030 ~ 30037 10010 ~ 10017 (OT0001 ~ OT0008) Output data (3) 30040 ~ 30047 10020 ~ 10027 (OT0009 ~ OT00016) Output data (4) 30050 ~ 30057 No signal (Already allocated by the system) Output data (5) External Input Signal User Input Signal Meaning 20060 ~ 20067 00030 ~ 00037 (IN00017 ~ IN0024) Communication Status 1) 20070 ~ 20077 00040 ~ 00047 (IN00025 ~ IN0032) Adapter area input data (1) 20080 ~ 20087 00050 ~ 00057 (IN00033 ~ IN0040) Adapter area input data (2) 20090 ~ 20097 00060 ~ 00067 (IN00041 ~ IN0048) Adapter area input data (3) 20100 ~ 20107 00070 ~ 00077 (IN00049 ~ IN0056) Adapter area input data (4) 20110 ~ 20117 00080 ~ 00087 (IN00057 ~ IN0064) Adapter area input data (5) 20120 ~ 20127 00090 ~ 00097 (IN00065 ~ IN0072) Adapter area input data (6) 20130 ~ 20137 00100 ~ 00107 (IN00073 ~ IN0080) Adapter area input data (7) 20140 ~ 20147 00110 ~ 00117 (IN00081 ~ IN0088) Adapter area input data (8) 20150 ~ 20157 00120 ~ 00127 (IN00089 ~ IN0096) Adapter area input data (9) 20160 ~ 20167 00130 ~ 00137 (IN00097 ~ IN0104) Adapter area input data (10) 20170 ~ 20177 00140 ~ 00147 (IN00105 ~ IN0112) Adapter area input data (11) 20180 ~ 20187 00150 ~ 00157 (IN00113 ~ IN0120) Adapter area input data (12) 4-31 53 of 93

4 Function Setting 4.4 Communication Data 165838-1CD Table 4-1: Example of I/O Data Allocation (For the Handling Purpose) (Standard LAN port) I/O Input 20190 ~ 20197 00160 ~ 00167 (IN00121 ~ IN0128) Adapter area input data (13) 20200 ~ 20207 00170 ~ 00177 (IN00129 ~ IN0136) Adapter area input data (14) 20210 ~ 20217 00180 ~ 00187 (IN00137 ~ IN0144) Adapter area input data (15) 20220 ~ 20227 00190 ~ 00197 (IN00145 ~ IN0152) Adapter area input data (16) 20230 ~ 20237 00200 ~ 00207 (IN00153 ~ IN0160) Scanner first area input data (1) 20240 ~ 20247 00210 ~ 00217 (IN00161 ~ IN0168) Scanner first area input data (2) 20250 ~ 20257 00220 ~ 00227 (IN00169 ~ IN0176) Scanner first area input data (3) 20260 ~ 20267 00230 ~ 00237 (IN00177 ~ IN0184) Scanner first area input data (4) 20270 ~ 20277 00240 ~ 00247 (IN00185 ~ IN0192) Scanner first area input data (5) 20280 ~ 20287 00250 ~ 00257 (IN00193 ~ IN0200) Scanner first area input data (6) 20290 ~ 20297 00260 ~ 00267 (IN00201 ~ IN0208) Scanner first area input data (7) 20300 ~ 20307 00270 ~ 00277 (IN00209 ~ IN0216) Scanner first area input data (8) 20310 ~ 20317 00280 ~ 00287 (IN00217 ~ IN0224) Scanner second area input data (1) 20320 ~ 20327 00290 ~ 00297 (IN00225 ~ IN0232) Scanner second area input data (2) 20330 ~ 20337 00300 ~ 00307 (IN00233 ~ IN0240) Scanner second area input data (3) 20340 ~ 20347 00310 ~ 00317 (IN00241 ~ IN0248) Scanner second area input data (4) 20350 ~ 20357 00320 ~ 00327 (IN00249 ~ IN0256) Scanner second area input data (5) 20360 ~ 20367 00330 ~ 00337 (IN00257 ~ IN0264) Scanner second area input data (6) 20370 ~ 20377 00340 ~ 00347 (IN00265 ~ IN0272) Scanner second area input data (7) 4-32 54 of 93

165838-1CD 4 Function Setting 4.4 Communication Data Table 4-1: Example of I/O Data Allocation (For the Handling Purpose) (Standard LAN port) (Standard LAN port) I/O Input I/O Output 20380 ~ 20387 00350 ~ 00357 (IN00273 ~ IN0280) Scanner second area input data (8) External Output Signal User Output Signal Meaning 30060 ~ 30067 10030 ~ 10037 (OT0017 ~ OT0024) Reserved 1) 30070 ~ 30077 10040 ~ 10047 (OT0025 ~ OT0032) Adapter area output data (1) 30080 ~ 30087 10050 ~ 10057 (OT0033 ~ OT0040) Adapter area output data (2) 30090 ~ 30097 10060 ~ 10067 (OT0041 ~ OT0048) Adapter area output data (3) 30100 ~ 30107 10070 ~ 10077 (OT0049 ~ OT0056) Adapter area output data (4) 30110 ~ 30117 10080 ~ 10087 (OT0057 ~ OT0064) Adapter area output data (5) 30120 ~ 30127 10090 ~ 10097 (OT0065 ~ OT0072) Adapter area output data (6) 30130 ~ 30137 10100 ~ 10107 (OT0073 ~ OT0080) Adapter area output data (7) 30140 ~ 30147 10110 ~ 10117 (OT0081 ~ OT0088) Adapter area output data (8) 30150 ~ 30157 10120 ~ 10127 (OT0089 ~ OT0096) Adapter area output data (9) 30160 ~ 30167 10130 ~ 10137 (OT0097 ~ OT0104) Adapter area output data (10) 30170 ~ 30177 10140 ~ 10147 (OT0105 ~ OT0112) Adapter area output data (11) 30180 ~ 30187 10150 ~ 10157 (OT0113 ~ OT0120) Adapter area output data (12) 30190 ~ 30197 10160 ~ 10167 (OT0121 ~ OT0128) Adapter area output data (13) 30200 ~ 30207 10170 ~ 10177 (OT0129 ~ OT0136) Adapter area output data (14) 30210 ~ 30217 10180 ~ 10187 (OT0137 ~ OT0144) Adapter area output data (15) 30220 ~ 30227 10190 ~ 10197 (OT0145 ~ OT0152) Adapter area output data (16) 30230 ~ 30237 10200 ~ 00207 (OT0153 ~ OT0160) Scanner first area output data (1) 30240 ~ 30247 10210 ~ 10217 (OT0161 ~ OT0168) Scanner first area output data (2) 30250 ~ 30257 10220 ~ 10227 (OT0169 ~ OT0176) Scanner first area output data (3) 30260 ~ 30267 10230 ~ 10237 (OT0177 ~ OT0184) Scanner first area output data (4) 30270 ~ 30277 10240 ~ 10247 (OT0185 ~ OT0192) Scanner first area output data (5) 4-33 55 of 93

4 Function Setting 4.4 Communication Data 165838-1CD Table 4-1: Example of I/O Data Allocation (For the Handling Purpose) (Standard LAN port) I/O Output 30280 ~ 30287 10250 ~ 10257 (OT0193 ~ OT0200) Scanner first area output data (6) 30290 ~ 30297 10260 ~ 10267 (OT0201 ~ OT0208) Scanner first area output data (7) 30300 ~ 30307 10270 ~ 10277 (OT0209 ~ OT0216) Scanner first area output data (8) 30310 ~ 30317 10280 ~ 10287 (OT0217 ~ OT0224) Scanner second area output data (1) 30320 ~ 30327 10290 ~ 10297 (OT0225 ~ OT0232) Scanner second area output data (2) 30330 ~ 30337 10300 ~ 10307 (OT0233 ~ OT0240) Scanner second area output data (3) 30340 ~ 30347 10310 ~ 10317 (OT0241 ~ OT0248) Scanner second area output data (4) 30350 ~ 30357 10320 ~ 10327 (OT0249 ~ OT0256) Scanner second area output data (5) 30360 ~ 30367 10330 ~ 10337 (OT0257 ~ OT0264) Scanner second area output data (6) 30370 ~ 30377 10340 ~ 10347 (OT0265 ~ OT0272) Scanner second area output data (7) 30380 ~ 30387 10350 ~ 10357 (OT0273 ~ OT0280) Scanner second area output data (8) 1Communication status and Reserved parts are not available to allocate as I/O signals. Also, this data is not transmitted by the (cannot communicate with master PLCs). 4-34 56 of 93

165838-1CD 4 Function Setting 4.4 Communication Data 4.4.2 DX200 IO Data Allocation (For other than Handling Purpose) Note1: Following is an example when a standard settings are executed. This allocation is subject to change according to the modification of the external input/output signal allocations or concurrent ladder programs. Note2: For the details of the JANCD-YIO21-E (standard I/O board) input/ output data, refer to the DX200 INSTRUCTIONS (165292-1CD). Note3:On the JANCD-YIO21-E (standard I/O board) I/O module setting window, the YSF21 (the base board of the YI021) is indicated. Table 4-2: Example of I/O Data Allocation (For other than Handling Purpose) JANCD- YIO21-E (Standard I/O) (Standard LAN port) I/O Input I/O Output I/O Input External Input Signal User Input Signal Meaning 20010 ~ 20017 No signal (Already allocated by the system) Input data (1) 20020 ~ 20027 No signal (Already allocated by the system) Input data (2) 20030 ~ 20037 00010 ~ 00017 (IN0001 ~ IN0008) Input data (3) 20040 ~ 20047 00020 ~ 00027 (IN0009 ~ IN00016) Input data (4) 20050 ~ 20057 00030 ~ 00037 (IN0017 ~ IN00024) Input data (5) External Output Signal User Input Signal Meaning 30010 ~ 30017 No signal (Already allocated by the system) Output data (1) 30020 ~ 30027 No signal (Already allocated by the system) Output data (2) 30030 ~ 30037 10010 ~ 10017 (OT0001 ~ OT0008) Output data (3) 30040 ~ 30047 10020 ~ 10027 (OT0009 ~ OT00016) Output data (4) 30050 ~ 30057 10030 ~ 10037 (OT0017 ~ OT00024) Output data (5) External Input Signal User Input Signal Meaning 20060 ~ 20067 00040 ~ 00047 (IN00025 ~ IN0032) Communication Status 1) 20070 ~ 20077 00050 ~ 00057 (IN00033 ~ IN0040) Adapter area input data (1) 20080 ~ 20087 00060 ~ 00067 (IN00041 ~ IN0048) Adapter area input data (2) 20090 ~ 20097 00070 ~ 00077 (IN00049 ~ IN0056) Adapter area input data (3) 20100 ~ 20107 00080 ~ 00087 (IN00057 ~ IN0064) Adapter area input data (4) 20110 ~ 20117 00090 ~ 00097 (IN00065 ~ IN0072) Adapter area input data (5) 20120 ~ 20127 00100 ~ 00107 (IN00073 ~ IN0080) Adapter area input data (6) 20130 ~ 20137 00110 ~ 00117 (IN00081 ~ IN0088) Adapter area input data (7) 20140 ~ 20147 00120 ~ 00127 (IN00089 ~ IN0096) Adapter area input data (8) 20150 ~ 20157 00130 ~ 00137 (IN00097 ~ IN0104) Adapter area input data (9) 20160 ~ 20167 00140 ~ 00147 (IN00105 ~ IN0112) Adapter area input data (10) 20170 ~ 20177 00150 ~ 00157 (IN00113 ~ IN0120) Adapter area input data (11) 4-35 57 of 93

4 Function Setting 4.4 Communication Data 165838-1CD Table 4-2: Example of I/O Data Allocation (For other than Handling Purpose) (Standard LAN port) I/O Input 20180 ~ 20187 00160 ~ 00167 (IN00121 ~ IN0128) Adapter area input data (12) 20190 ~ 20197 00170 ~ 00177 (IN00129 ~ IN0136) Adapter area input data (13) 20200 ~ 20207 00180 ~ 00187 (IN00137 ~ IN0144) Adapter area input data (14) 20210 ~ 20217 00190 ~ 00197 (IN00145 ~ IN0152) Adapter area input data (15) 20220 ~ 20227 00200 ~ 00207 (IN00153 ~ IN0160) Adapter area input data (16) 20230 ~ 20237 00210 ~ 00217 (IN00161 ~ IN0168) Scanner first area input data (1) 20240 ~ 20247 00220 ~ 00227 (IN00169 ~ IN0176) Scanner first area input data (2) 20250 ~ 20257 00230 ~ 00237 (IN00177 ~ IN0184) Scanner first area input data (3) 20260 ~ 20267 00240 ~ 00247 (IN00185 ~ IN0192) Scanner first area input data (4) 20270 ~ 20277 00250 ~ 00257 (IN00193 ~ IN0200) Scanner first area input data (5) 20280 ~ 20287 00260 ~ 00267 (IN00201 ~ IN0208) Scanner first area input data (6) 20290 ~ 20297 00270 ~ 00277 (IN00209 ~ IN0216) Scanner first area input data (7) 20300 ~ 20307 00280 ~ 00287 (IN00217 ~ IN0224) Scanner first area input data (8) 20310 ~ 20317 00290 ~ 00297 (IN00225 ~ IN0232) Scanner second area input data (1) 20320 ~ 20327 00300 ~ 00307 (IN00233 ~ IN0240) Scanner second area input data (2) 20330 ~ 20337 00310 ~ 00317 (IN00241 ~ IN0248) Scanner second area input data (3) 20340 ~ 20347 00320 ~ 00327 (IN00249 ~ IN0256) Scanner second area input data (4 20350 ~ 20357 00330 ~ 00337 (IN00257 ~ IN0264) Scanner second area input data (5) 20360 ~ 20367 00340 ~ 00347 (IN00265 ~ IN0272) Scanner second area input data (6) 20370 ~ 20377 00350 ~ 00357 (IN00273 ~ IN0280) Scanner second area input data (7) 4-36 58 of 93

165838-1CD 4 Function Setting 4.4 Communication Data Table 4-2: Example of I/O Data Allocation (For other than Handling Purpose) (Standard LAN port) (Standard LAN port) I/O Input I/O Output 20380 ~ 20387 00360 ~ 00367 (IN00281 ~ IN0288) Scanner second area input data (8) External Output Signal User Output Signal Meaning 30060 ~ 30067 10040 ~ 10047 (OT0025 ~ OT0032) Reserved 1) 30070 ~ 30077 10050 ~ 10057 (OT0033 ~ OT0040) Adapter area output data (1) 30080 ~ 30087 10060 ~ 10067 (OT0041 ~ OT0048) Adapter area output data (2) 30090 ~ 30097 10070 ~ 10077 (OT0049 ~ OT0056) Adapter area output data (3) 30100 ~ 30107 10080 ~ 10087 (OT0057 ~ OT0064) Adapter area output data (4) 30110 ~ 30117 10090 ~ 10097 (OT0065 ~ OT0072) Adapter area output data (5) 30120 ~ 30127 10100 ~ 10107 (OT0073 ~ OT0080) Adapter area output data (6) 30130 ~ 30137 10110 ~ 10117 (OT0081 ~ OT0088) Adapter area output data (7) 30140 ~ 30147 10120 ~ 10127 (OT0089 ~ OT0096) Adapter area output data (8) 30150 ~ 30157 10130 ~ 10137 (OT0097 ~ OT0104) Adapter area output data (9) 30160 ~ 30167 10140 ~ 10147 (OT0105 ~ OT0112) Adapter area output data (10) 30170 ~ 30177 10150 ~ 10157 (OT0113 ~ OT0120) Adapter area output data (11) 30180 ~ 30187 10160 ~ 10167 (OT0121 ~ OT0128) Adapter area output data (12) 30190 ~ 30197 10170 ~ 10177 (OT0129 ~ OT0136) Adapter area output data (13) 30200 ~ 30207 10180 ~ 10187 (OT0137 ~ OT0144) Adapter area output data (14) 30210 ~ 30217 10190 ~ 10197 (OT0145 ~ OT0152) Adapter area output data (15) 30220 ~ 30227 10200 ~ 00207 (OT0153 ~ OT0160) Adapter area output data (16) 30230 ~ 30237 10210 ~ 10217 (OT0161 ~ OT0168) Scanner first area output data (1) 30240 ~ 30247 10220 ~ 10227 (OT0169 ~ OT0176) Scanner first area output data (2) 30250 ~ 30257 10230 ~ 10237 (OT0177 ~ OT0184) Scanner first area output data (3) 30260 ~ 30267 10240 ~ 10247 (OT0185 ~ OT0192) Scanner first area output data (4) 30270 ~ 30277 10250 ~ 10257 (OT0193 ~ OT0200) Scanner first area output data (5) 4-37 59 of 93

4 Function Setting 4.4 Communication Data 165838-1CD Table 4-2: Example of I/O Data Allocation (For other than Handling Purpose) (Standard LAN port) I/O Output 30280 ~ 30287 10260 ~ 10267 (OT0201 ~ OT0208) Scanner first area output data (6) 30290 ~ 30297 10270 ~ 10277 (OT0209 ~ OT0216) Scanner first area output data (7) 30300 ~ 30307 10280 ~ 10287 (OT0217 ~ OT0224) Scanner first area output data (8) 30310 ~ 30317 10290 ~ 10297 (OT0225 ~ OT0232) Scanner second area output data (1) 30320 ~ 30327 10300 ~ 10307 (OT0233 ~ OT0240) Scanner second area output data (2) 30330 ~ 30337 10310 ~ 10317 (OT0241 ~ OT0248) Scanner second area output data (3) 30340 ~ 30347 10320 ~ 10327 (OT0249 ~ OT0256) Scanner second area output data (4) 30350 ~ 30357 10330 ~ 10337 (OT0257 ~ OT0264) Scanner second area output data (5) 30360 ~ 30367 10340 ~ 10347 (OT0265 ~ OT0272) Scanner second area output data (6) 30370 ~ 30377 10350 ~ 10357 (OT0273 ~ OT0280) Scanner second area output data (7) 30380 ~ 30387 10360 ~ 10367 (OT0281 ~ OT0288) Scanner second area output data (8) 1Communication status and Reserved parts are not available to allocate as I/O signals. Also, this data is not transmitted by the (cannot communicate with master PLCs). 4-38 60 of 93

165838-1CD 4 Function Setting 4.5 Communication Status 4.5 Communication Status To the one byte at the head of (CPU board) input data which is allocated to an external input signal (20060 to 20067 in the above mentioned example) indicates the communication status of (CPU board). Signal 2xxx0 to 2xxx3 2xxx4 2xxx5 2xxx6 2xxx7 Description Vendor-reserved (not available) Indicates the existence of an error at the adaptor communication. Normal status: 0 Communication error: 1 Indicates the existence of a non-connected device at the scanner communication. Connecting to all devices normally: 0 Non-connected device exists: 1 Indicates the status of communication. Normal status: 0 Communication error: 1 Indicates the operating status of the (CPU board). Normal status: 0 Communication error: 1 Alarming for communication error using a status By using CIA ladder and universal alarms, an alarm can be generated when (CPU board) detects a communication error. Following is the example of above mentioned case. Regard that following two alarms are generated. operation error communication error For the registration of the universal alarms, refer to section 13.7 I/O Message and I/O Alarms in the DX200 OPTIONS INSTRUCTION FOR CONCURRENT I/O. [Alarm No.] Alarm name [9065] operation error [9066] communication error Signal No. Meanings (Communication status signal 20067 (Communication status signal: 2xxx7) 20066 Communication error (Communication status signal: 2xxx6) board Operation status error When the (CPU board) detects an error and it is reported by a communication status error, a ladder program in which an alarm is generated in accordance with an error signal is created. Followings are the procedures for registering the above mentioned alarms by universal alarms. Also, a ladder program which generates the error is indicated. 4-39 61 of 93

4 Function Setting 4.5 Communication Status 165838-1CD Register an universal alarm 1. Change the mode to the management mode. 2. Select {I/O ALARM} from {IN/OUT} under the main menu. 3. The I/O ALARM(SYSTEM) window appers. 4. Press [PAGE]. The I/O ALARM(USER) window appears. 4-40 62 of 93

165838-1CD 4 Function Setting 4.5 Communication Status 5. Move the cursor to characters of the registering alarm name and press [SELECT]. A window for inputting characters appears. 6. Input the I/O alarm name. 7. Press [ENTER]. The alarm name is registered. 4-41 63 of 93

4 Function Setting 4.5 Communication Status 165838-1CD 8. Register other alarm names. Register other alarm names in the same mannners. IO allocation and ladder program Create a ladder program to generate an alarm when the detects an error using the following signals. External Input Signal Meanings 20066 Communication status ( communication status) 20067 Communication status ( operation status) User Input signal Signal Meanings 40012 Universal part alarm request 40220 Universal part alarm code d0 40221 Universal part alarm code d1 40222 Universal part alarm code d2 40223 Universal part alarm code d3 40224 Universal part alarm code d4 40225 Universal part alarm code d5 Auxiliary relay Signal Meanings 70017 Power supply to the DX200 is turned ON (always ON) 4-42 64 of 93

165838-1CD 4 Function Setting 4.5 Communication Status Ladder program (figure) By creating the following ladder program, alarms can be generated in accordance with the status error signal of the (CPU board). 4-43 65 of 93

4 Function Setting 4.6 Managing Setting Data 165838-1CD 4.6 Managing Setting Data (CPU board) setting information can be saved and loaded using an external storage device. The procedure is shown below. For general instructions on how to operate an external storage device, see chapter 7 External memory device in DX200 OPERATOR'S MANUAL. The data saved on the (CPU board) cannot be loaded as PCU-ETHIO board setting information and vice versa. 4.6.1 How to Save Data 1. Turn on the DX200 power supply. 2. Select [EXTERNAL MEMORY DEVICE] under the main menu. 3. Select [SAVE]. The SAVE window appears. 4. Select [SYSTEM DATA]. The System data selection window appears. 4-44 66 of 93

165838-1CD 4 Function Setting 4.6 Managing Setting Data 5. Select [ETHERNET/IP CONFIG DATA]. is marked to the selected system data. 6. Press [ENTER]. The confirmation dialog box appears. 7. Select Yes. The file saving process will start and the transmission window appears. Press [STOP] to stop the saving process. When the saving process is complete or cancelled, the file selection window appears again. 4-45 67 of 93

4 Function Setting 4.6 Managing Setting Data 165838-1CD 4.6.2 How to Load Data 1. Turn on the DX200 power supply. 2. The security mode is changed to the management mode. 3. Select [EXTERNAL MEMORY DEVICE] under the main menu. 4. Select [LOAD]. The LOAD window appears. 5. Select [SYSTEM DATA]. The System data selection window appears. 6. Select [ETHERNET/IP CONFIG DATA]. is marked to the selected system data. 4-46 68 of 93

165838-1CD 4 Function Setting 4.6 Managing Setting Data 7. Press [ENTER]. The confirmation dialog box appears. 8. Select Yes. The file loading process will start and the transmission window appears. When the loading process is complete, the file selection window appears again. 9. After the loading process becomes complete, turn the power ON again. NOTE The ETHERNET/IP setting data ETHERIP.DAT is the back-up data of the communication setting. For the IO points used for the communication, the data can be loaded only when the IO points set in the ETHERIP.DAT file to be loaded and in the DX200 as the load destination are the same. Even if the total IO points are the same, when ETERRIP.DAT is loaded while the contents of the IO data allocation is different from the setting of the DX200, the external IO allocation data must be updated. Perform either of the following procedures to update. Load the external IO allocation data EIOALLOC.DAT for which the IO data is correctly allocated. Perform the reset ting of the external IO allocation under the maintenance mode. 4-47 69 of 93

4 Function Setting 4.7 Creating an EDS File 165838-1CD 4.7 Creating an EDS File Performing the communication settings of Safety needs an EDS file (Electronic Data Sheet). Use the EDS file created by the following procedures. For the details of the configurator and EDS file, refer to the Ethernet/IP specifications. For how to use the communication master and the created EDS file, refer to the instructions of the communication master. 4.7.1 Creating Procedures of EDS File 1. Start the Maintenance mode, and then select {EX. MEMORY} in the Main Menu. The sub menu appears. 2. Select {SAVE}. The SAVE window appears. 4-48 70 of 93

165838-1CD 4 Function Setting 4.7 Creating an EDS File 3. Select "EDS FILE SAVE". The EDS FILE LIST window appears. 4. Select Ethernet/IP CPU (Safety). " " appears to the selected board. 4-49 71 of 93

4 Function Setting 4.7 Creating an EDS File 165838-1CD 5. Press [Enter]. The confirmation dialog box appears. 6. Select {YES}. An EDS file is created in the valid device (CompactFlash or USB memory). 4-50 72 of 93

165838-1CD 4 Function Setting 4.8 Communication Monitor Window 4.8 Communication Monitor Window The status of I/O communication with each communication target of the can be checked by the communication monitor window. 1. Select {IN/OUT} under the main menu. 2. Select {COMMUNICATION MONITOR}. The following window appears. 4-51 73 of 93