Compact Vision CV1 Safety and Installation. Read this manual first

Compact Vision CV1 Safety and Installation Read this manual first Rev.2 EM135B2519F

Compact Vision Safety and Installation Rev.2

FOREWORD WARRANTY Thank you for purchasing the Compact Vision. This manual contains the information necessary for the correct use of the Compact Vision. Please carefully read this manual before using the Compact Vision. Keep this manual handy for easy access at all times. The product is shipped to our customers only after being subjected to the strictest quality controls, tests, and inspections to certify its compliance with our high performance standards. Product malfunctions resulting from normal handling or operation will be repaired free of charge during the normal warranty period. (Please ask your Regional Sales Office for warranty period information.) However, customers will be charged for repairs in the following cases (even if they occur during the warranty period): 1. Damage or malfunction caused by improper use which is not described in the manual, or careless use. 2. Malfunctions caused by customers unauthorized disassembly. 3. Damage due to improper adjustments or unauthorized repair attempts. 4. Damage caused by natural disasters such as earthquake, flood, etc. Warnings, Cautions, Usage: 1. If the Compact Vision is used outside of the usage conditions and product specifications described in the manuals, this warranty is void. 2. If you do not follow the WARNINGS and CAUTIONS in this manual, we cannot be responsible for any malfunction or accident, even if the result is injury or death. 3. We cannot foresee all possible dangers and consequences. Therefore, this manual cannot warn the user of all possible hazards. ii CV1 Safety and Installation Rev.2

NOTICE INQUIRIES No part of this manual may be copied or reproduced without authorization. The contents of this manual are subject to change without notice. Please notify us if you should find any errors in this manual or if you have any comments regarding its contents. Contact the following service center for repairs. If service center information is not indicated below, please contact the supplier office for your region. Please prepare the following items before you contact us. - Serial number - A description of the problem SERVICE CENTER MANUFACTURER Toyoshina Plant Industrial Solutions Division 6925 Toyoshina Tazawa, Azumino-shi, Nagano, 399-8285 JAPAN TEL : +81-(0)263-72-1530 FAX : +81-(0)263-72-1495 CV1 Safety and Installation Rev.2 iii

SUPPLIERS China EPSON China Co., Ltd Factory Automation Division 7F, Jinbao Building No. 89 Jinbao Street Dongcheng District, Beijing China, 100005 TEL : +86-(0)-10-8522-1199 FAX : +86-(0)-10-8522-1120 Taiwan EPSON Taiwan Technology & Trading Ltd. Factory Automation Division 14F, No.7, Song Ren Road, Taipei 110 Taiwan, ROC TEL : +886-(0)-2-8786-6688 FAX : +886-(0)-2-8786-6677 North & South America EPSON AMERICA, INC. Factory Automation/Robotics 18300 Central Avenue Carson, CA 90746 USA TEL : +1-562-290-5900 FAX : +1-562-290-5999 E-MAIL : info@robots.epson.com Europe EPSON DEUTSCHLAND GmbH Factory Automation Division Otto-Hahn-Str.4 D-40670 Meerbusch Germany TEL : +49-(0)-2159-538-1391 FAX : +49-(0)-2159-538-3170 E-MAIL : robot.infos@epson.de iv CV1 Safety and Installation Rev.2

Southeast Asia India Epson Singapore Pte Ltd. Factory Automation System 1 HarbourFrontPlace, #03-02 HarbourFront Tower one, Singapore 098633 TEL : +65-(0)-6586-5696 FAX : +65-(0)-6271-3182 Korea EPSON Korea Co, Ltd. Marketing Team (Robot Business) 27F DaeSung D-Polis A, 606, Seobusaet-gil, Geumcheon-gu, Seoul, 153-803 Korea TEL : +82-(0)-2-3420-6692 FAX : +82-(0)-2-558-4271 Japan EPSON SALES JAPAN CORPORATION Factory Automation Systems Department Nishi-Shinjuku Mitsui Bldg.6-24-1 Nishishinjuku.Shinjuku-ku.Tokyo.160-8324 JAPAN TEL : +81-(0)3-5321-4161 CV1 Safety and Installation Rev.2 v

For Customers in the European Union The crossed out wheeled bin label that can be found on your product indicates that this product and incorporated batteries should not be disposed of via the normal household waste stream. To prevent possible harm to the environment or human health please separate this product and its batteries from other waste streams to ensure that it can be recycled in an environmentally sound manner. For more details on available collection facilities please contact your local government office or the retailer where you purchased this product. Use of the chemical symbols Pb, Cd or Hg indicates if these metals are used in the battery. This information only applies to customers in the European Union, according to DIRECTIVE 2006/66/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 6 September 2006 on batteries and accumulators and waste batteries and accumulators and repealing Directive 91/157/EEC and legislation transposing and implementing it into the various national legal systems. For other countries, please contact your local government to investigate the possibility of recycling your product. The battery removal/replacement procedure is described in the following manuals: Controller manual / Manipulator manual (Maintenance section) vi CV1 Safety and Installation Rev.2

TABLE OF CONTENTS 1. Safety 1 1.1 Conventions 1 1.2 Safety Precautions 2 2. Part Names and Functions 3 3. Specifications 4 3.1 CV1 Specifications 4 3.2 Camera Specifications 5 4. Installation 6 4.1 Environment (CV1/Camera) 6 4.2 Mounting Direction (CV1) 6 5. System Configuration 7 6. Wiring 8 6.1 Wiring for CV1 8 6.2 Wiring for Camera 10 7. Maintenance 12 7.1 Fan Filter 12 8. Maintenance Parts List 13 CV1 Safety and Installation Rev.2 vii

viii CV1 Safety and Installation Rev.2

1. Safety 1. Safety Please read this manual before using the Compact Vision. Keep this manual handy for easy access at all times. 1.1 Conventions Important safety considerations are indicated throughout the manual by the following symbols. Be sure to read the descriptions shown with each symbol. WARNING WARNING CAUTION This symbol indicates that a danger of possible serious injury or death exists if the associated instructions are not followed properly. This symbol indicates that a danger of possible harm to people caused by electric shock exists if the associated instructions are not followed properly. This symbol indicates that a danger of possible harm to people or physical damage to equipment and facilities exists if the associated instructions are not followed properly. CV1 Safety and Installation Rev.2 1

1. Safety 1.2 Safety Precautions Do not use the Compact Vision for the purpose to ensure safety. WARNING The product must be used within the conditions described in this manual. Using the product in an environment that exceeds the specified environmental conditions may not only shorten the life cycle of the product but may also cause serious safety problems. Purchase camera(s) and camera cable(s) from our suppliers. CAUTION Note that camera(s) and camera cable(s) of other manufacturers are not included in the warranty. 2 CV1 Safety and Installation Rev.2

2. Part Names and Functions 2. Part Names and Functions Front (1) (2) (5) (3) (4) (6) Rear (10) (9) (9) (8) (7) No Name Functions 1 24V Input Connector 2 POWER LED (Green) 3 ERROR LED (Red) 4 STATUS LED (Green) This connector is to supply 24V from 24V power source. This LED indicates the status of 5V generated from 24V. This LED indicates the following conditions: From software is turned ON to boot: ON Status is normal after boot: OFF Status is abnormal: ON (OFF in some cases.) This LED indicates the following conditions: From software is turned ON to boot: ON Status is normal after boot: Blink (Blinking speed differs according to the CPU s processing state.) Status is abnormal: Not blink (OFF) 5 RESET Switch Resets the CV1 to restart. 6 Ethernet Connector A connector for the network hub and the robot controller. 7 USB Connector (4 ports) A connector for the camera(s), the keyboard, and the mouse. Remove the keyboard and the mouse after installing as they may be influenced by the surrounding noise. 8 VGA Connector A connector for the monitor. 9 Parallel Connector COM Connector Audio Terminal These functions are not available. Do not connect anything to these parts. 10 Fan Filter A filter for the intake air fan. CV1 Safety and Installation Rev.2 3

3. Specifications 3. Specifications 3.1 CV1 Specifications Item Number of Cameras Power Source Voltage Rated Electric Current Rated Ambient Temperature Rated Relative Humidity Size Weight Specification 2 cameras (Only provided camera(s) and cable(s) can be used.) DC 24V±5% 2A or less 5 to 40 deg. C 20 to 80% (with no condensation) Refer to the diagram 1.5 kg a a a a b b b b a: Mounting Screw Hole 4-M3 (6mm or less) b: Screw Hole for Rubber Foot 4-M3 (3mm or less) * Remove the rubber foot to use mounting screw holes. 4 CV1 Safety and Installation Rev.2

3. Specifications 3.2 Camera Specifications Item Specification Model Name NS1044BU NS4133BU Resolution 640 480 1280 1024 Rated Ambient Temperature 5 to 40 deg. C Rated Relative Humidity 20 to 80% (with no condensation) Size Refer to the diagram Weight 50 g (without lens) NS1044BU / NS4133BU Trigger Connector USB Connector Center of Lens a b a a: Mounting Screw 2-M2 b: Mounting Screw 1/4-20 CV1 Safety and Installation Rev.2 5

4. Installation 4. Installation 4.1 Environment (CV1/Camera) In order to optimize the product s performance for safety, CV1 and the camera(s) must be placed in an environment that satisfies the following conditions. Install indoors only. Place in a well-ventilated area. Keep away from direct sunlight and radiation heat. Keep away from dust, oily mist, oil, salinity, metal powder or other contaminants. Keep away from water. Keep away from shocks or vibrations. Keep away from sources of electronic noise. Prevent the occurrence of strong electric or magnetic field. 4.2 Mounting Direction (CV1) CV1 can be installed both horizontally and vertically. NOTE Allow at least 50 mm from the wall to prevent blocking the fan filter and the air holes. Do not install the product near the equipments with huge heat value. Horizontal Mounting Air flow Air flow Vertical Mounting - Replace the rubber foot to the left side of CV1. Install CV1 left side down. - When CV1 is installed vertically, intake air is exhausted from the bottom. Install the product so as not to block ventilation. 6 CV1 Safety and Installation Rev.2

5. System Configuration 5. System Configuration The following are examples of system configurations to connect two cameras. Disconnect the keyboard and mouse after the configurations are set. With Ethernet Hub / Switch Hub / Switch Ethernet Ethernet Ethernet USB PC Robot Controller CV1 Cameras VGA USB Monitor Keyboard Mouse Without Ethernet Hub / Switch USB USB Ethernet Ethernet USB PC Robot Controller CV1 Cameras VGA USB Monitor Keyboard Mouse CV1 Safety and Installation Rev.2 7

6. Wiring 6. Wiring 6.1 Wiring for CV1 DC 24V Wiring Refer to the following and wire the DC 24V power source to the connector. Connector Model No. 734-103/037-000 (WAGO) Wiring Tool Model No. 734-230 (WAGO) Appropriate Wire Diameter 0.25 mm 2 to 1.5 mm 2 Wiring Tool GND 24V FG Be sure to turn OFF the product when wiring the power source. Make sure that wiring and voltage are correct before turning ON the product. Use as thick and short a wire as possible for wiring DC 24V power source. CAUTION Keep the DC 24V power source cable away from peripheral noise sources as possible. Do not insert and remove the connector while applying current to the DC 24V connector. ON/OFF switch must be installed at AC side of the DC 24V power source. Inserting and removing the connector while applying current to the 24V connector or turning ON/OFF at DC 24V side may cause fusing inside CV1. 8 CV1 Safety and Installation Rev.2

6. Wiring Specifications for 24V Power Supply Ensure that the power source that supplies 24V to CV1 satisfies the following specifications. Voltage: DC 24V ± 5% Current Consumption: able to supply 2A or more to CV1 Satisfies the EMC standards in an industrial setting. Have a reinforced insulation against the AC power source Have an overcurrent protection circuit build-in. It is recommended to use the specialized power source for CV1. When power source is shared with other equipment, ensure not to use the 24V power source connected to the equipments generating electronic noise. Or take adequate measures against electronic noise. Grounding For grounding CV1, wire to the FG terminal of the 24V input connector. Use as thick and short a wire as possible. Do not share the ground wire with other equipment. If the camera is grounded, ground CV1 so as to be equipotential with the camera. USB Camera Cable Connect the USB camera cable to any one of the connectors from USB1 to 4. Do not use the USB hub and the USB repeater. Install the cable so as not to apply load on the USB connector. Put the USB camera cable as far from the surrounding noise as possible. When installing the camera on mobile parts, use the designated flex resistance cable. Ethernet Cable Connect the Ethernet cable for the Ethernet HUB or the robot controller to the Ethernet connecter. Use Category 5e (with a shield) for the Ethernet cable. Install the cable so as not to apply load on the Ethernet connector. Put the Ethernet cable as far from the surrounding noise as possible. CV1 Safety and Installation Rev.2 9

6. Wiring 6.2 Wiring for Camera USB Camera Cable / Trigger Cable When wiring and installing the cable, be sure to satisfy the following: Do not bend the cable within 100 mm from the camera connector. Bend radius must be 60 mm or longer. Install the cable so as not to apply load on the connector. Put the USB camera cable as far from the surrounding noise as possible. Bend radius: 60 mm or longer 100 mm or longer Camera cable Camera 10 CV1 Safety and Installation Rev.2

6. Wiring Pin Assignments of Trigger Cable Pin # Color Name Description 1 Purple T+ Trigger signal input 2 Blue T Trigger signal input 3 Green S+ Strobe signal output 4 Yellow S Strobe signal output 5 Orange - Not in use 6 Red - Not in use 7 Brown - Not in use 8 Black GND Trigger Connector JST BM08B-SRSS-TB (Compatible plug JST 08SR-3S) Electrical Specifications Power Consumption Strobe Output Trigger Input 2A @ 24 VDC or 48 W Output Voltage: 4V to 24V Output Current: Max. 500 ma 3-24 V Internal Circuit Diagram Trigger Input Circuit Strobe Output Circuit CV1 Safety and Installation Rev.2 11

7. Maintenance 7. Maintenance 7.1 Fan Filter Inspect the fan filter periodically and clean it when needed. The temperature inside the Compact Vision may get too high and it may not operate properly if the filter is not kept clean. (1) Turn OFF the power supply for CV1. (Be sure to turn OFF at the AC side of the DC 24V power source.) (2) Remove two screws on the rear side filter cover. (3) Remove the filter from the cover and clean it using a (vacuum) cleaner. (4) Put the filter back on the filter cover and secure the cover to CV1 with screws. 12 CV1 Safety and Installation Rev.2

8. Maintenance Parts List 8. Maintenance Parts List Part Name Part Number Compact Vision CV1 R12B120342 USB Camera Standard R12B120359 1.3 million pixels R12B120360 USB Camera Cable (5 m) Trigger Cable (5 m) Camera Lens Megapixel Camera Lens Camera Extension Tube Kit Camera Mounting Bracket Ethernet Switch Ethernet Cable 5 m Fan Filter Standard R12B020226 High Flex R12B020227 Standard R12B020224 High Flex R12B020225 8 mm R12R500VIS018 12 mm R12B120361 16 mm R12R500VIS019 25 mm R12R500VIS020 50 mm R12R500VIS021 8 mm R12N7C3091 12 mm R12N7C3101 16 mm R12N7C3111 25 mm R12N7C3121 50 mm R12N7C3131 R12R500VIS022 G3 / LS3 series R12B031913 G6 / LS6 series R12B031907 G10 / G20 series R12B031908 C3 series R12B031922 RS series R12B021929 PS3 series R12B031904 X4 series R12B031905 R12B120201 R12B020210 R13B060512 CV1 Safety and Installation Rev.2 13

8. Maintenance Parts List 14 CV1 Safety and Installation Rev.2