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Relion 615 series Feeder Protection and Control REF615 Ver. 2.0 Technical Presentation Distribution Automation May 13, 2010 1MRS756407 E Slide 1

Content REF615 Technical Presentation highlights May 13, 2010 Slide 2

May 13, 2010 Slide 3

Relion 615 series REF615 REF615 is a member of ABB s Relion product family and part of its 615 protection and control product series The 615 series IEDs are characterized by their compactness and withdrawable design Other members of the 615 product series: RET615 REM615 RED615 May 13, 2010 Slide 4

Description REF615 is a dedicated feeder protection IED designed for the protection, measurement and supervision of utility substations and industrial power systems May 13, 2010 Slide 5

Feeder Protection and Control Designed for general applications calling for over-current and earth-fault protection Main application area: cable or overhead line feeders in solidly earthed, resistance earthed, isolated or compensated networks Designed for IEC 61850 Optional three-channel arc protection system May 13, 2010 Slide 6

Standard configurations Six different standard configurations available Possibility to add, delete and change signal connections for binary inputs, binary outputs and between function blocks using PCM600 The number and type of function blocks is fixed May 13, 2010 Slide 7

Standard configurations Std configuration A Non-directional overcurrent and directional E/F protection without CB condition monitoring Standard configuration B Non-directional overcurrent and directional E/F protection with CB condition monitoring and interlocking schemes Standard configuration C Non-directional overcurrent and non-directional E/F protection without CB condition monitoring Standard configuration D Non-directional overcurrent and non-directional E/F protection with CB condition monitoring and interlocking schemes Standard configuration E Non-directional overcurrent and directional E/F protection with phase-voltage based measurements Standard configuration F Directional overcurrent and directional earth-fault protection with phase-voltage based measurements, under- / overvoltage and residual overvoltage protection May 13, 2010 Slide 8

Standard configurations, page 1(6) Standard configuration A B C D E F Protection functions Three-phase non-directional overcurrent, low-set stage Three-phase non-directional overcurrent, high-set stage, instance 1 Three-phase non-directional overcurrent, high-set stage, instance 2 Three-phase non-directional overcurrent, high stage, instantaneous stage Three-phase directional overcurrent, low-set stage, instance 1 Three-phase directional overcurrent, low-set stage, instance 2 Three-phase directional overcurrent, high-set stage - - - - - - - - - - - - = included, = optional at the time of order - - - - - - May 13, 2010 Slide 9

Standard configurations, page 2(6) Standard configuration A B C D E F Protection functions Directional earth-fault, low-set stage (SEF), instance 1 Directional earth-fault, low-set stage, instance 2 Directional earth-fault, high-set stage Non-directional (cross country) earth-fault, using calculated Io - - - - - - - - Transient/intermittent earth-fault - - Non-directional earth-fault, low-set stage (SEF), instance 1 Non-directional earth-fault, low-set stage, instance 2 Non-directional earth-fault, high-set stage Non-directional earth-fault, instantaneous stage = included, = optional at the time of order - - - - - - - - - - - - - - - - May 13, 2010 Slide 10

Standard configurations, page 3(6) Standard configuration A B C D E F Protection functions Negative sequence overcurrent, instance 1 Negative sequence overcurrent, instance 2 Phase discontinuity Thermal overload Circuit-breaker failure Three-phase overvoltage, instance 1 Three-phase overvoltage, instance 2 Three-phase overvoltage, instance 3 - - - - - - - - - - - - - - - Positive sequence undervoltage - - - - - Negative sequence overvoltage - - - - - Residual overvoltage, instance 1 - - - - - = included, = optional at the time of order May 13, 2010 Slide 11

Standard configurations, page 4(6) Standard configuration A B C D E F Protection functions Residual overvoltage, instance 2 - - - - - Residual overvoltage, instance 3 - - - - - Three-phase undervoltage, instance 1 Three-phase undervoltage, instance 2 Three-phase undervoltage, instance 3 Three-phase inrush current detection - - - - - - - - - - - - - - - Arc protection with three sensors Control functions Circuit-breaker control with basic interlocking Circuit-breaker with extended interlocking = included, = optional at the time of order May 13, 2010 Slide 12

Standard configurations, page 5(6) Standard configuration A B C D E F Control functions, cont d Auto-reclosing of one circuit breaker Supervision and monitoring functions Fuse failure supervision - - - - Current circuit supervision - - - - Circuit breaker conditioning monitoring Trip-circuit supervision of two trip circuits - - Disconnector position indication - - Earthing switch position indication - - Measurement functions Transient disturbance recorder Three-phase current Current sequence components = included, = optional at the time of order May 13, 2010 Slide 13

Standard configurations, page 6(6) Standard configuration A B C D E F Measurement functions, cont d Three-phase voltage - - - - Voltage sequence components - - - - Residual current Residual voltage - - Power, including power factor - - - - Energy - - - - = included, = optional at the time of order May 13, 2010 Slide 14

May 13, 2010 Slide 15

in isolated networks (std. conf. A or B) Application examples Main protection: 3I>, I 0 > Directional E/F protection, sensitive E/F protection, core-balance CT connection Phase discontinuity protection Auto-reclosing Thermal overload protection Breaker failure protection Arc protection for reduced cubicle damage and increased personal safety REF615 applied for an overhead line feeder in an isolated or compensated network May 13, 2010 Slide 16

in isolated networks (std. conf. A or B) Application examples Main protection: 3I>, I 0 > Directional E/F protection, sensitive E/F protection, transient/intermittent E/F protection, core balance CT connection Thermal overload protection Breaker failure protection Arc protection for reduced cubicle damage and increased personal safety REF615 applied for a cable feeder in an isolated or compensated network May 13, 2010 Slide 17

in isolated networks (std. conf. E) Application examples Main protection: 3I>, I0> Directional E/F protection, sensitive E/F protection, transient/intermittent E/F protection, core-balance CT connection Phase discontinuity protection Auto-reclosing Thermal overload protection Breaker failure protection Fuse failure supervision Current circuit supervision Arc protection for reduced cubicle damage and increased personal safety REF615 applied for an overhead line or cable feeder in an isolated or compensated network Including phase voltage, energy and power measurements May 13, 2010 Slide 18

in isolated networks (std. conf. F) Application examples Main protection: 3I>, I0> Directional E/F protection, sensitive E/F protection, transient/intermittent E/F protection, core-balance CT connection Phase discontinuity protection Auto-reclosing Thermal overload protection Breaker failure protection Fuse failure supervision Current circuit supervision Arc protection for reduced cubicle damage and increased personal safety REF615 applied for an overhead line or cable feeder in an isolated or compensated network Including phase voltage, energy and power measurements May 13, 2010 Slide 19

in low-impedance earthed networks (std. conf. C or D) Application examples Main protection: 3I>, I 0 > Non-dir E/F protection, residual connection Phase discontinuity protection Breaker failure protection Auto-reclosing Arc protection for reduced cubicle damage and increased personal safety REF615 for an overhead line feeder in a directly or low impedance earthed network May 13, 2010 Slide 20

in low-impedance earthed networks (std. conf. C or D) Application examples Main protection: 3I>, I 0 > E/F protection, residual connection Thermal overload protection Breaker failure protection Arc protection for reduced cubicle damage and increased personal safety REF615 for a cable feeder in a directly or low impedance earthed network May 13, 2010 Slide 21

615 series Supported ABB solutions, page 1(2) Application examples Supported ABB solutions Station Automation COM600 MicroSCADA Pro Version 3.3 or later 9.2 SP1 or later The 615 series IEDs together with COM600 constitute a genuine IEC 61850 solution for reliable power distribution in utility and industrial power systems The native IEC 61850 support offer: Fast software based communication Continuous supervision of the integrity of the protection and communication system Inherent flexibility for reconfiguration and upgrades ABB s Connectivity Package concept enables: Streamlining of the system engineering and IED configuration Easy integration with COM600 and MicroSCADA Pro May 13, 2010 Slide 22

615 series Supported ABB solutions, page 2(2) Application examples Industrial example The 615 series IEDs complemented with COM600 offer several benefits: Enhanced substation level functionality using the data content of the bay level IEDs A web HMI providing single-line mimic diagrams for switchgear bay solutions COM600 can be used as a local data warehouse for technical documentation and for network data Extensive reporting and analyzing of network fault situations Seamless connectivity to MicroSCADA Pro and System 800xA Utility example May 13, 2010 Slide 23

May 13, 2010 Slide 24

Hardware modules Hardware and options [X000] module (option) with or without arc- protection [X100] Power supply and binary output module [X110] Additional binary I/O module (std conf. B and D) [X120] Basic analog input module [X130] Optional binary I/O module (std conf. B and D) or [X130] Analog voltage input and binary input module (std conf. E and F) May 13, 2010 Slide 25

Option: modules [X000] Hardware and options Ethernet options: 100BASE-TX with an RJ-45 connector 100BASE-FX with a fibre-optic LC connector Serial options: RS-485 + IRIG-B 9 or 10-pin screw terminal connector 2-wire or 4-wire connection RS-485 / RS-232 + IRIG-B Fibre (ST connector) Three arc sensors (option) Examples: Ethernet/Serial modules (RJ-45 and LC) with optional arc sensors May 13, 2010 Slide 26

Power supply and binary output modules [X100] Hardware and options Power supply options: 48 V 250 V DC, 100 V 240 V AC, 24 60 V DC Four power output contacts capable of direct CB operation Two contacts with integrated trip circuit supervision; also to be used with doublepole operation The TCS can be disconnected by excluding the resistor from the trip circuit Two signal output contacts (1 normally open contact, 1 changeover contact) IRF output for self-supervision signalling May 13, 2010 Slide 27

Option: Additional binary I/O module [X110] Hardware and options 8 binary inputs 6 inputs, grouped (common ground) 2 inputs, separated 4 binary outputs 3 outputs, changeover contacts 1 output, normally open Selectable binary input thresholds (17 186 V DC) May 13, 2010 Slide 28

Basic analog input modules [X120] Hardware and options Four analog current inputs (I 0,I L1, I L2, and I L3 ), user selectable 1 A or 5 A I 0 optionally user selectable 0.2 A / 1 A One voltage input U 0 (std. conf A and B) alt. a fourth binary input with dedicated ground Three binary inputs (common ground), thresholds selectable Both for ring and pin type wire terminals Max. wire 1 x 6 mm 2 or 2 x 2.5 mm 2 May 13, 2010 Slide 29

Option: Additional binary I/O module [X130] Hardware and options Binary I/O module (std. conf B and D): 6 binary inputs, grouped (common ground) 3 binary outputs, changeover contacts Selectable binary input thresholds (17 186 V DC) Analog input module (std. conf. E and F): 4 binary inputs 4 analog voltage inputs 1 input reserved for future use May 13, 2010 Slide 30

modules Hardware and options Protocols Modules With arc protection Ethernet (RJ-45 or LC) + 3 arc sensors Serial (RS-485) + IRIG-B +3 arc sensors Ethernet (RJ-45 or LC) Without arc protection Serial (RS-485 /RS-232) + IRIG-B Serial (fibre ST) + IRIG-B IEC 61850-8-1 - - - IEC 60870-5-103 - - DNP3 TCP/IP - - - DNP3 serial - - MODBUS TCP/IP - - - MODBUS RTU/ASCII = supported, - = not supported - - May 13, 2010 Slide 31

Input/output overview Hardware and options Standard configuration Analog inputs Binary inputs/outputs CT VT BI BO Standard configuration A 4 1 3 6 Standard configuration B 4 1 11 (17) 1) 10 (13) 1) Standard configuration C 4-4 6 Standard configuration D 4-12 (18) 1) 10 (13) 1) Standard configuration E 4 5 2) 16 10 Standard configuration F 4 5 2) 16 10 1) With optional binary I/O module ( ) 2) One of the five channels is reserved for future applications May 13, 2010 Slide 32

highlights May 13, 2010 Slide 33

Directional overcurrent protection Used when the operation has to be fault current direction dependant (more than one fault current source) Typical example: Overcurrent protection for parallel running power transformers Can also be used in non-directional mode Several polarization modes available: cross polarization negative or positive sequence voltage polarization self polarization May 13, 2010 Slide 34

Transient / intermittent E/F protection Intermittent earth-fault example Intermittent E/F operation mode: Typically used for cable feeders in compensated networks The operation is initiated by a number of transients in the residual current Transients in the residual voltage only for directional comparison Transient E/F operation mode: Typically used for mixed cable and overhead line feeders in compensated networks The operation is initiated by the first transient in the residual current and voltage The residual voltage has to be above the set level May 13, 2010 Slide 35

Phase discontinuity protection Power direction Line break down and single phase earth-fault on the load side Used to detect unbalance situations caused by a broken conductor Phase discontinuity situations may: Be hard to detect by means of E/F protection schemes Pose danger to human life if the conductors are live and fall on the ground Operation based on the ratio between the negative and positive sequence current The ratio is approximately constant under normal conditions despite varying load A constant ratio enables lower settings and increases protection sensitivity May 13, 2010 Slide 36

Arc protection (option) Increases safety during maintenance work Reduces material damage Minimizes system downtime Continuously supervises the CB, cable and busbar compartment of metal-enclosed switchgear Same lens and optic fibre as for REA 107 Automatic reference level adjustment based on background-light intensity May 13, 2010 Slide 37

Arc protection (option), cont d Arc trip based on: Current and light Current and binary input signal Light only Separate trip value settings for phase currents and earth-fault current Operate time typically 12 ms (current and light) 10 ms (light only) Possible to block the function or change operation mode via a binary input May 13, 2010 Slide 38

Voltage based measurements Phase to phase voltages Residual voltage Power factor Apparent, active and reactive power, with an accuracy of 1,5% Active and reactive energy, with an accuracy of 1,5% Accumulated energy values registered bi-directionally Values shown in primary quantities VT connections can be either phase to phase, or phase to earth May 13, 2010 Slide 39

Fuse failure supervision Three-phase network Detects failures between the voltage measurement circuit and the IED Failures are detected by the negativesequence based algorithm or by the delta voltage and delta current algorithm The fuse failure supervision activates an alarm and blocks voltage-dependent protection functions from unintended operation Note: the term fuse failure is somewhat misleading since a blown fuse is just one of many possible reasons for a broken circuit May 13, 2010 Slide 40

Current circuit supervision 3 3 Detects faults in the transformer secondaries and wiring Calculates the sum of the phase currents and compares the sum with the measured single reference current from a core balance current transformer or from an other set of current transformers Activates an alarm and/or blocks certain protection functions to avoid unintended operation May 13, 2010 Slide 41

Control functions Control of one circuit-breaker via the IED s HMI or a remote control system Dedicated push-buttons for opening and closing of the CB Interlocking schemes Multi-shot auto-reclosing of one CB May 13, 2010 Slide 42

Optional auto-reclosing Clears most transient and semi-transient faults on overhead line feeders De-energization of the fault spot for a defined period of time, followed by an automatic reclosure Five independently programmable auto-reclose shots Can be used with any CB suitable for auto-reclosing Can be coordinated with external synchro-checking and remote-end autoreclosing May 13, 2010 Slide 43

Operation traceability For pre and post fault analysis Data is stored in non-volatile memory Setting values Configuration Trip lock-out Disturbance recorder data Up to 50 event codes Recorded data of the four latest events with time stamp CB conditioning monitoring values Thermal loading Number of AR shots and starts/trips of the protection stages Operation indications and alarm LEDs show the status of the IED May 13, 2010 Slide 44

Disturbance recorder Records up to 12 analog channels and 64 binary channels Triggering by: Analog or binary channel Manual or periodic command Recording modes: Wave form or trend Selectable sampling rate, 32/16/8 samples per cycle Max 2 X 10 sec with the highest sampling rate and the maximum number of recorded channels. Max 4 X 10 sec if six analog channels are recorded May 13, 2010 Slide 45

Self-supervision Continuous monitoring of: Memory circuits (RAM, ROM, EEPROM) CPU operation and program execution Internal supply voltages Output relay supervision External trip circuit (TCS) Light sensor inputs Hardware and software configuration May 13, 2010 Slide 46

CB condition monitoring Provides information for scheduling CB maintenance Monitors the wear and tear of the circuitbreaker Circuit-breaker gas pressure Circuit-breaker spring charging Circuit-breaker travel time Circuit-breaker operation counter Scheduled maintenance May 13, 2010 Slide 47

Access control Individual user accounts with role-based access control protects the IED from unauthorized access Four access levels: viewer, operator, engineer and administrator Applies to: Front-panel user interface Web browser based user interface PCM600 Passwords programmable by the administrator May 13, 2010 Slide 48

May 13, 2010 Slide 49

615 series Designed for IEC 61850 Native support for IEC 61850 communication between devices in substations IEC 61850 enables GOOSE (Generic Object Oriented Substation Event) horizontal communication between IEDs REF615 can simultaneously report events to five different clients on the station bus REF615 also supports: Modbus TCP/IP and RTU / ASCII DNP3 TCP/IP and serial IEC 60870-5-103 May 13, 2010 Slide 50

615 series IEC 61850 GOOSE communication Network control centre MicroSCADA Pro Station Automation COM600 Station bus IEC 61850 Standardized horizontal communication enables interoperability between any IEDs supporting GOOSE communication Used for transmitting binary process data to peer IEDs within a substation Ethernet technology offers a fast and reliable station bus for the transfer of data The publisher-subscriber principle allows the IEDs to send and/or receive time critical data May 13, 2010 Slide 51

615 series GOOSE communication benefits Expandability and flexibility: Flexible modifications without changing the wiring between the IEDs No IED I/Os are needed for the transer of data between the IEDs Reduced wiring between the IEDs Possible to add functionality like interlocking schemes between the cubicles in existing switchgear (retrofit) Supervised data transfer (connection and data quality) REF615 meets the GOOSE performance requirements for tripping applications in distribution substations, as defined by the IEC 61850 standard May 13, 2010 Slide 52

GOOSE - Arc protection Breaker flash 2. 3. IED A Both IED A (incoming feeder) and IED B (outgoing feeder) are equipped with three arc sensors IED B detects an arc in the busbar compartment via sensor 1 and sends a related GOOSE message to IED A 1. 2. 1. GOOSE message After receiving the GOOSE message IED A checks the current level and issues a trip command to breaker A GOOSE communication enables fast and stationwide supervised arc protection schemes IED B 3. May 13, 2010 Slide 53

GOOSE - Breaker failure protection IED C IED A GOOSE message IED B On detecting a fault on the outgoing feeder IED B sends a trip command to CB B and initiates the CB failure protection function CB B fails to open The CB failure protection function of IED B sends a trip command to IED A using GOOSE The use of GOOSE communication eliminates the need for dedicated wiring CB failure protection can be added without renewing the wiring and with minimum disturbance to the process Breaker Failure Protection Operates May 13, 2010 Slide 54

Time synchronization methods Ethernet-based time synchronization: SNTP (Simple Network Time Protocol) With special time synchronization wiring: IRIG-B (Inter-Range Instrumentation Group - Time Code Format B) Time stamp resolution: 1 ms Serial protocol based: Modbus DNP3 IEC60870-5-103 May 13, 2010 Slide 55

Front port communication RJ-45 Ethernet connector IED configuration using PCM600 IED access using the webbrowser-based HMI LED indication on the local HMI during data transfer Both crossover and regular cables can be used May 13, 2010 Slide 56

May 13, 2010 Slide 57

615 series Patented and compact plug-in design Speeds up installation, maintenance and testing of the protection Contributes to a shortened MTTR (mean time to repair) Allows the cases to be installed and wired before the plug-in units are delivered Mechanical coding system for preventing insertion of a wrong plug-in unit in a case Sealable pull-out handle to prevent accidental (or unauthorized) withdrawal of the plug-in unit May 13, 2010 Slide 58

615 series IED case and plug-in unit Height: frame 177 mm, case 164 mm Width: frame 177 mm (4U), case 160 mm Depth: case 155 mm IP classification IP54 IP20 When panelmounted Rear side May 13, 2010 Slide 59

615 series Flush and semi flush mounting Flush mounting The same cut-out on the cubicle front as for the 610 series IEDs (height: 161.5 ±1, width: 165.5 ±1) Semi-flush mounting With a 50 mm rising frame May 13, 2010 Slide 60

615 series Semi flush and wall mounting Semi-flush mounting in a 25 angle With special accessories Wall mounting The IED can be tilted for easy access to the connectors May 13, 2010 Slide 61

615 series Panel and rack mounting Mounting using a 19 mounting panel One or two IEDs Mounting with an RTXP test switch in a 19 rack For routine testing purposes May 13, 2010 Slide 62

May 13, 2010 Slide 63

615 series Three dedicated LEDs: Ready, Start,Trip 4 x 16 character display (LCD) CB Control, OPEN and CLOSE buttons 11 programmable LEDs ENTER button CLEAR button Front communication port MENU button ESC button Navigation buttons LOCAL/REMOTE button, HELP AUTHORIZATION May 13, 2010 Slide 64

615 series Display options Large LCD, mono-spaced 10 x 20 characters, variable width 8 x 8 (or more) characters Small LCD, mono-spaced 4 x 20 characters, variable width 4 x 8 (or more) characters Background light with power-saving mode Option: Small LCD Large LCD May 13, 2010 Slide 65

Display readouts IEC 61850 naming, classic IEC symbols or ANSI codes: (PHLPTOC1, 3I>, 51P-1) Fault indications Four fault recordings with time stamp Measurements: Currents Historical data Number of auto-reclosures (ARs) etc. May 13, 2010 Slide 66

Display readouts, cont d Name or code of protected objects Settings in 4 setting groups Configurations such as protocol settings etc. Product information, serial number, software version, identification etc. May 13, 2010 Slide 67

May 13, 2010 Slide 68

PCM600 Web-browser-based user interface REF615 connectivity package Version 2.0 SP2 or later IE 7.0 or later 2.5 or later May 13, 2010 Slide 69

PCM600 Protection and control IED Manager A common tool for new and existing protection IEDs and terminals IED-specific connectivity packages enable the use PCM600 for different ABB protection IEDs and terminals Supports IEC 61850 GOOSE messaging configuration (PCM600 Engineering Pro) IED interaction using: Corporate LAN/WAN The IED s communication port May 13, 2010 Slide 70

PCM600 All tools needed to manage REF615 are included in PCM600: Signal matrix Signal monitoring IED parameter setting Disturbance recorder handling and viewing IEC 61850 (GOOSE) communication configuration Modbus communication configuration DNP3 communication configuration IEC 60870-5-103 communication configuration Access control management May 13, 2010 Slide 71

PCM600 Power system overview PCM600 offers the possibility to create a tree-structure representing your individual power system, including: Project name Substations Voltage levels Bays IEDs/terminals May 13, 2010 Slide 72

615 series Web-browser based user interface Local or remote IED access using an IE 7.0 (or later) web browser Disabled by default, enabled by PCM600 or the local front-panel interface Functions: Viewing of alarm LEDs and event lists Saving of event data Parameter setting Signal monitoring Measurement viewing Phasor diagram viewing Reading of disturbance records User access level authentication May 13, 2010 Slide 73

May 13, 2010 Slide 74

Product summary IEC 61850 communication including GOOSE messaging Comprehensive earth-fault protection functionality Directional and non-directional overcurrent protection Phase voltage based protection and measurements Optional arc protection with three sensors CB control buttons on the HMI Rapid set-up and commissioning, six standard configurations Patented plug-in / draw-out design Optimized size - suitable for retrofit purposes Versatile tools May 13, 2010 Slide 75

Selection and ordering data, digit 1-3 May 13, 2010 Slide 76

Selection and ordering data, digit 4-8 May 13, 2010 Slide 77

Selection and ordering data, digit 9-11 May 13, 2010 Slide 78

Selection and ordering data, digit 9-11 May 13, 2010 Slide 79

Selection and ordering data, digit 12-18 May 13, 2010 Slide 80

Selection and ordering data, ordering code May 13, 2010 Slide 81

Product pages on the web May 13, 2010 Slide 82

Please visit our website for the latest product information www.abb.com/substationautomation May 13, 2010 Slide 83

May 13, 2010 Slide 84