GE Intelligent Platforms Enabling a truly connected world Industrial Internet Barry Lynch Global Industry Manager Consumer Packaged Goods
A new connected world 40 % 50b #1 of skilled manufacturing workers will retire 1 machines will connect to the Internet 2 Priority of CIOs is to drive more business insight 3 A new generation of workers expects answers at their fingertips. Sources: 1. Wall Street Journal, 11/2/11; 2. More than 50 billion connected devices, ERICSSON, 2011; 3. The Essential CIO, IBM, 2011
The time is now Data People Machines
The Industrial Internet at GE >5,000 Using data to improve products >3,000 field engineers using the data to solve problems >1,000 Monitoring data PEOPLE >12PB of data from every machine built or retrofitted since 1960 >5TB of machine data collected every day >800 new developers working on insights and visualization DATA >7000 GE gas turbines >15,000 GE locomotives >25,000 GE aircraft engines MACHINES
What does this mean for you? Extend not replace Knowledge is power to extend the life of your equipment. Every minute counts Empower everyone through real-time information anytime, anywhere. The great communicator Integrated platform connects your data, people and machines.
Challenges of our Industry Defer CapEx Spending - Increased Asset Utilization - Finite Capacity Planning and Scheduling - Real-Time Machine Performance Metrics - Downtime Tracking and Prevention
Challenges of our Industry Reduce COGS - Reduced WIP - Controlled Labor Costs - Tighter Quality Control - Reduced Utility Costs
Challenges of our Industry Increase Revenue - Increased Inventory Turns - Faster NPIs - Reduced Regulatory Compliance Costs - Improved Product Quality
Remote Monitoring & Diagnostics Salem, VA 130 sites 4000 controls & electrical systems Houston, TX Minden, NV 80 plants critical & BOP 185 units Aero derivatives Schenectady, NY 5500 units wind turbines Cincinnati, OH 20300 units GT engines Erie, PA 12320 units locomotives Atlanta, GA 1557 units heavy duty gas & steam turbines Glasgow, UK 19 heavy duty gas turbines Noblejas, Spain 500 wind turbines Belfort, France 17 heavy duty gas turbines Florence, Italy Salzbergen, Germany 4000 units wind turbines 540 units Oil & Gas Jenbach, Austria 1700 units recip engines
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000 24000 Crack Length (in) Length, L (in) Schedule-driven Condition-based Predictive Maintenance M&D Data Asset Data Borescope Insp. Risk-based Decision Operate/Inspect/ Repair/Replace Technology Probabilistic Damage Accumulation Models Integration of Risk- Based Borescope Inspection with M&D data Intelligent Engine 7241 Transition Piece - Impingement Sleeve Crack Damage Accumulation Chart 14.0 12.0 10.0 8.0 6.0 4.0 2.0 0.0 Fired Hours Current P5 Life P10 Life Limit P25 P50 P75 P90 P95 Repair Limit EL 12K Field Limit Dominion- Fairless Crack-1 Time for crack propagation (Hr, St, Tr) Damage Accumulation Models Unit Dominion - Fairless Limit 7.00 Hours 4653 K1, N-ratio 14.057 Model Bias 0.9500 Starts 331 K2, tr-ratio 0.030 Mu,Model 0.3846 Trips 10 Ksev 4 Sigma 0.8205 Cracks predicted from Lognormal-Regression model, f(hr, n-ratio) Cracks 10 Observed Time to reach limit Residual Life LnMu Serial Percentile Length Hrs-Max St-Max Hrs-Res St-Res Max No 1 31.96% 1.00 28559 2032 23906 1701 2.3305 2 58.44% 1.75 21684 1543 17031 1212 1.7709 3 64.65% 2.00 20043 1426 15390 1095 1.6374 4 70.76% 2.30 18326 1304 13673 973 1.4976 5 70.76% 2.30 18326 1304 13673 973 1.4976 6 70.76% 2.30 18326 1304 13673 973 1.4976 7 70.76% 2.30 18326 1304 13673 973 1.4976 8 77.76% 2.75 16131 1148 11478 817 1.3189 9 92.37% 4.75 9417 670 4764 339 0.7724 10 Risk & Residual Life Tech. Library Deliverables / Benefits Unit Health Assessment Reports Part/unit Residual Life Risk-based Interval Extension Transfer Forced Outage Risk to Planned Outage
The enabled enterprise Supplier Expertise Digital Community Remote Monitoring And Diagnostics Consumer Products Manufacturer Plant Personnel Americas Operations Europe Operations Asia Operations
Example System Architecture GE Proficy Historian Enterprise/Plant Server Local GE Proficy Historian 5.0 EDG or Ethernet/IP Data Logger Application Industrial Big Data ~ Collect, Analyze, and Optimize your process/machine performance PLC 1 PLC 2. PLC 20 PLC 1 PLC 2. PLC 20 PLC 1 PLC 2. PLC 20
Driving results in F&B today 5% Productivity improvement 15% Increased Overall Equipment Effectiveness 90% Waste reduction
GE Intelligent Platforms gets you Connected power and digital tools at the source islands of information aggregated analytics in real-time cloud-based, mobile access, collaboration Connected Machines Connected Data Connected Insights Connected People
Monday September 23 1:00-1:30PM: Stage 1 Booth C-141 The New Age of the Industrial Internet Barry Lynch Tuesday September 24 2:00-2:30PM: Stage 1 Booth C-141 Leveraging Industrial Big Data Brian Courtney Wednesday September 25 11:00-11:30AM: Stage 1 Booth C-141 Improving Food Safety Katie Moore
Monday September 23 2:30-3:00PM: -Booth S7332 Track and Trace: Improve Food Safety by Leveraging Raw Material Intelligence Katie Moore Tuesday September 24 12:30-1:00PM: Booth S7332 Ensuring Operators Consistently Comply to HACCP Requirements Using Digital Work Processes Katie Moore Wednesday September 23 9:45-10:15AM: Booth S7332 Ensuring Food Safety by Safeguarding Processes and Quality within Your Supply Chain Jeff Bartoletti
GE Intelligent Platforms delivers high-performance solutions for a CONNECTED WORLD Join us in Chicago on Tuesday, October 15 to imagine the possibilities of connection http://www.ge-ip.com/connected-world-event