ADR ADR ADR XS5/XS Cables and Connectors for EtherCAT and Other Industrial Ethernet Networks CATa Ethernet patch cables For in-cabinet use LSZH with standard RJ5 plugs CAT5e Ethernet patch cables For out-of-cabinet use PUR with standard RJ5 plugs PVC with rugged RJ5 plugs PVC with M SmartClick plugs Connection Examples Control panel Ideal for in-cabinet XSW-LSZH Ideal for out-of-cabinet XSW-5PUR XS5 Standard Connectors Standard Connectors Rugged Connectors M Connectors M Connectors
Features Cables with Standard RJ5 Connectors Refer to page for details. The lineup features LSZH cables* for in-panel wiring and PUR cables for wiring outside of panels. The Standard RJ5 Connectors reduce cable routing space. - Outer diameter: 5.8 mm - -pair AWG7 (LSZH) or AWG (PUR) Cable colors include blue, yellow, or green. LSZH cables are available in lengths from 0. to 0 m and PUR cables are available in 0 lengths from 0.5 to 0 m. Double-shielded cables with overall braiding and individual foil shield on each wire pair to reduce EMC interference in industrial environments. * Low-smoke zero-halogen cables. Shape of RJ5 Connector LSZH Cable with Double Overall braiding and individual foil shield on each wire pair Cables with Rugged RJ5 Connectors Refer to page 5 for details. Tough latches and RJ5 connectors with strong cable holding strength are used to enable connections outside of control panels. Quad AWG cable with PVC cover of.5 mm outer diameter. Double-shielded cables with overall braiding and individual foil shield to reduce EMC interference in industrial environments. Shape of RJ5 Connector PVC Cable with Double Tough latch Overall braiding and individual foil shield Cable Extension Length Standard Connectors (RJ5 Connectors) 58 mm Rugged Connectors (RJ5 Connectors) 89 mm Minimum cable bending radius: 5 mm Minimum cable bending radius: 0 mm Cables with M Connectors Refer to page 5 for details. Resistance to harsh environments with IP7 protection. SmartClick Connectors that provide one-step (/8th turn) connection are used (compatible with standard M screw connectors). A wide range of variations, such as cables with right-angle connectors and PCB connectors. SmartClick is registered trademark of OMRON Corporation. EtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
Ordering Information Appearance Type Category Cable with Connectors on Both Ends (RJ5/RJ5) Cables with Standard RJ5 Connectors Cat.a Cable sheath material LSZH Cable color Cable length (m) Model Blue Yellow Green Cat.5 PUR Green 0. XSW-LSZH8SS0CM-B 0. XSW-LSZH8SS0CM-B 0.5 XSW-LSZH8SS50CM-B XSW-LSZH8SS00CM-B.5 XSW-LSZH8SS50CM-B XSW-LSZH8SS00CM-B XSW-LSZH8SS00CM-B 5 XSW-LSZH8SS500CM-B 7.5 XSW-LSZH8SS750CM-B 0 XSW-LSZH8SS000CM-B 5 XSW-LSZH8SS500CM-B 0 XSW-LSZH8SS000CM-B 0. XSW-LSZH8SS0CM-Y 0. XSW-LSZH8SS0CM-Y 0.5 XSW-LSZH8SS50CM-Y XSW-LSZH8SS00CM-Y.5 XSW-LSZH8SS50CM-Y XSW-LSZH8SS00CM-Y XSW-LSZH8SS00CM-Y 5 XSW-LSZH8SS500CM-Y 7.5 XSW-LSZH8SS750CM-Y 0 XSW-LSZH8SS000CM-Y 5 XSW-LSZH8SS500CM-Y 0 XSW-LSZH8SS000CM-Y 0. XSW-LSZH8SS0CM-G 0. XSW-LSZH8SS0CM-G 0.5 XSW-LSZH8SS50CM-G XSW-LSZH8SS00CM-G.5 XSW-LSZH8SS50CM-G XSW-LSZH8SS00CM-G XSW-LSZH8SS00CM-G 5 XSW-LSZH8SS500CM-G 7.5 XSW-LSZH8SS750CM-G 0 XSW-LSZH8SS000CM-G 5 XSW-LSZH8SS500CM-G 0 XSW-LSZH8SS000CM-G 0.5 XSW-5PUR8SS50CM-G XSW-5PUR8SS00CM-G.5 XSW-5PUR8SS50CM-G XSW-5PUR8SS00CM-G XSW-5PUR8SS00CM-G 5 XSW-5PUR8SS500CM-G 7.5 XSW-5PUR8SS750CM-G 0 XSW-5PUR8SS000CM-G 5 XSW-5PUR8SS500CM-G 0 XSW-5PUR8SS000CM-G
Specifications Materials and Finish Connectors Cables Type (RJ5/RJ5)/LSZH (RJ5/RJ5)/PUR Item Model XSW-LSZH8SS@@@@CM-@ XSW-5PUR8SS@@@@CM-G Rated current Withstand voltage Ambient operating temperature Ambient storage temperature Ambient installation temperature A (at 50 C),000 VDC for 0 s (leakage current: ma max.) 0 to 0 C 0 to 85 C 0 to 0 C 0 to 85 C 0 to 50 C 0 to 0 C Protective structure IP0 IP0 Type (RJ5/RJ5)/LSZH (RJ5/RJ5)/PUR Item Model XSW-LSZH8SS@@@@CM-@ XSW-5PUR8SS@@@@CM-G Connector housing Contacts Cover (structured to prevent the tab from breaking) Marking tube PC resin (UL9V-0)/transparent Phosphor bronze/nickel base, gold plated (0.8 μm) Brass/nickel plated LSZH: Blue, yellow, or green PVC resin (UL9V-0)/transparent PUR: Green Type Dimensions (RJ5/RJ5)/LSZH (RJ5/RJ5)/PUR Item Model XSW-LSZH8SS@@@@CM-@ XSW-5PUR8SS@@@@CM-G Compliant standard IEC 0- /UL58 FT IEC 0- /UL58 FT Number of cores/gauge xxawg7 0. mm xxawg 0. mm Outer diameter* 5.8 mm Sheath color* Blue, yellow, or green Green Sheath material LSZH PUR structure Double shield S/FTP Double shield SF/UTP *. Outer diameter. *. Sheath. (Unit: mm) (RJ5/RJ5) XSW-LSZH8SS@@@@CM-@ XSW-5PUR8SS@@@@CM-G RJ5 5 7 8 RJ5 5 7 8 (). 8.5 8 8 8.5 Note. External dimensions are the same for all cable materials. Marking tube
Cables with Rugged RJ5 Connectors and Cables with M Connectors Ordering Information Appearance Type Cable length (m) Model Cable with Connector on One End (M Straight) Cable with Connectors on Both End (M Straight/M Straight) (M Straight/RJ5) Cable with Connector on One End (M Right-angle) (M Right-angle/M Right-angle) (M Right-angle/RJ5) (RJ5/RJ5) 0.5 XS5H-T-BM0-K XS5H-T-CM0-K XS5H-T-DM0-K XS5H-T-EM0-K 5 XS5H-T-GM0-K 0 XS5H-T-JM0-K 5 XS5H-T-KM0-K 0.5 XS5W-T-BM-K XS5W-T-CM-K XS5W-T-DM-K XS5W-T-EM-K 5 XS5W-T-GM-K 0 XS5W-T-JM-K 5 XS5W-T-KM-K 0. XS5W-T-AMC-K 0.5 XS5W-T-BMC-K XS5W-T-CMC-K XS5W-T-DMC-K XS5W-T-EMC-K 5 XS5W-T-GMC-K 0 XS5W-T-JMC-K 5 XS5W-T-KMC-K 0.5 XS5H-T-BM0-K XS5H-T-CM0-K XS5H-T-DM0-K XS5H-T-EM0-K 5 XS5H-T-GM0-K 0 XS5H-T-JM0-K 5 XS5H-T-KM0-K 0.5 XS5W-T-BM-K XS5W-T-CM-K XS5W-T-DM-K XS5W-T-EM-K 5 XS5W-T-GM-K 0 XS5W-T-JM-K 5 XS5W-T-KM-K 0. XS5W-T-AMC-K 0.5 XS5W-T-BMC-K XS5W-T-CMC-K XS5W-T-DMC-K XS5W-T-EMC-K 5 XS5W-T-GMC-K 0 XS5W-T-JMC-K 5 XS5W-T-KMC-K 0. XS5W-T-AMD-K 0.5 XS5W-T-BMD-K XS5W-T-CMD-K XS5W-T-DMD-K XS5W-T-EMD-K 5 XS5W-T-GMD-K 0 XS5W-T-JMD-K 5 XS5W-T-KMD-K RJ5 Assembly Connector --- XSG-T- M Connector for Panel Mounting Rear locking 0.5 XS5P-T-5 Front locking 0.5 XS5P-T7-5 M Panel-mounting PCB Straight Terminals --- XS5P-T- 5
Specifications Item Materials and Finish Connectors Cables Type Model Cable with Connector on One End (M) XS5H -T@-@M0-K Cable with Connectors on Both Ends (M/M) XS5W -T@-@M-K Cable with Connectors on Both Ends (M/RJ5) XS5W -T@-@MC-K Cable with Connectors on Both Ends (RJ5/RJ5) XS5W -T-@MD-K RJ5 Assembly Connector XSG -T- M Connector for Panel Mounting XS5P-T@-5 M Panelmounting PCB Straight Terminals XS5P -T- Rated current A.5 A A Rated voltage 0 V 5 VDC Contact resistance 0 mω max. Insulation resistance,000 MΩ min. 500 MΩ min.,000 MΩ min. Withstand voltage,000 VAC for 0 s (leakage current: ma max.),500 VAC for 0 s (leakage current: ma max.) Ambient operating temperature 5 to 70 C Ambient storage temperature 5 to 70 C Protective structure M: IEC IP7, RJ5: IEC IP0 IEC IP7 Model M RJ5 Item XS5H and XS5W XS5P-T@-5 XS5P-T- XS5W and XSG Contact blocks PBT resin (UL9V-0)/light gray PBT resin (UL9V-0)/light gray PA resin (UL9V-0)/black PC resin (UL9V-0)/black Contacts Phosphor bronze/nickel base, gold plated (0. μm) Phosphor bronze/nickel base, gold plated (0. μm) Bronze/nickel base, gold plated (0. μm) Anchors Zinc diecast/nickel plating Zinc diecast/nickel plating Zinc diecast/nickel plating --- Anchors (tabs) SUS --- --- --- Cover Straight connector: Soft PBT resin (UL9V-0)/black Right-angle connector: --- --- --- TPC resin/black Sealing resin --- Epoxy resin --- --- O-rings Rubber Rubber Rubber --- Grounding fixture --- --- Phosphor bronze/nickel base, tin plated (.0 μm) --- Anchor cover --- --- SUS --- Nuts --- Bronze/nickel plated Bronze/nickel plated --- Phosphor bronze/nickel base, gold plated (. μm) Compliant standard Category Number of cores/color Outer diameter* Sheath color* Sheath material structure UL CM Category 5e AWG (7/0.): Yellow, orange, white, and blue.5 dia. Light gray PVC Double shield SF/UTP Note. For the XS5H and XS5W, cables are available only with connectors attached. *. Outer diameter. *. Sheath.
Dimensions (Unit: mm) Cable with Connector on One End (M Straight) XS5H-T-@M0-K Terminal No. Color Yellow White Orange Blue.7.9 dia. M Cable with Connectors on Both End (M Straight/M Straight) XS5W-T-@M-K M straight M straight.7.7.9 dia..9 dia. M M (M Straight/RJ5) XS5W-T-@MC-K M straight RJ5.7 5.7.9 dia. M RJ5 7
Cable with Connector on One End (M Right-angle) XS5H-T-@M0-K.5 Terminal No. Color Yellow White Orange Blue..9 dia. M (M Right-angle/M Right-angle) XS5W-T-@M-K.5.5 M right angle M right angle...9 dia. M M.9 dia. (M Right-angle/RJ5) XS5W-T-@MC-K.5 5.7. RJ5.9 dia. M M right angle RJ5 (RJ5/RJ5) XS5W-T-@MD-K RJ5 RJ5 5.7 5.7 RJ5 RJ5 8
Assembly Connector (RJ5) XSG-T- 5..8. 8. Contact Contact Contact Contact Applicable wires Sheath outer diameter:. to.9 mm Core size: AWG to AWG (stranded wires) AWG to AWG (solid wires) Insulation outer diameter:. mm max. M Connector for Panel Mounting XS5P-T@-5 XS5P-T-5 (Rear Locking) M PG9 7.8 8. dia. 500 Orange 8 White 0 Terminal No. Color Yellow White Orange Blue (Socket).5..9 0± (0) Blue Yellow Panel Cutout Dimension +0. 5. 0 dia. 0 XS5P-T7-5 (Front Locking) 8 (Socket) M.9 dia..8 PG9 500 0.5..5 0± (0) Orange Blue 7 White 8 Yellow Panel thickness t = to Note : The panel cutout dimension is the same for Front-locking and Rearlocking Connectors. Note : Rotational positioning is not possible for connector rotation. Panel-mounting PCB Straight Terminals (M) XS5P-T- Mounting Hole Dimensions (D Cut Structure) Mounting Hole Dimensions Pin No. M 9.9 0..5 0. +0. 0 B (Socket) 5.5 dia.. dia..5 5. +0. 0 0.5 min. A A C C B.±0.0 dia. 5.±0.05 dia..±0.05 dia. Cross-section Diagram A-A 0.5 min..±0.0 dia. 5 to to Cross-section Diagram C-C Cross-section Diagram B-B Panel Processing Dimensions 5 ± +0. Four,. 0 dia. +0. Three,. 0 dia. +0. 0 dia. 8.5 ±0.05 5±0.05 dia..5 ±0.05 5 ±0.05 7.05 ±0.05 9
Assembly Procedure RJ5 Assembly Connectors XSG-T-. Pass the cable through the cable clamp and the connector housing. Strip the cable sheath and ground braiding to the correct lengths.. Follow the color codes and prepare to insert the wires into the splice piece.. Insert the wires into the splice piece for the length of the splice piece. 5. Place the splice piece into the RJ5 data module and engage it.. Place the data module and the splice piece on the IDC assembly housing. 7. Press the data module and the IDC assembly housing together and use pliers or a similar device to make the insulation displacement contact. 8. Remove the data module from the IDC assembly housing. 9. Place the upper screen plate on the data module and press it over the ground braiding of the cable. 0. Place the lower screen plate on the bottom of the data module, align it with the upper screen place, and latch it until you hear it click into place.. Slide the housing that you placed around the cable in step up to the data module and latch it until you hear it click into place.. Tighten the cable clamp. mm mm M Panel-mounting PCB Straight Terminals XS5P-T- Confirming the Number of Parts The following four parts are included in the package when it is delivered. Panel-mounting Parts PCB-mounting Part. Anchor. O-Ring. Nut. Connector Assembly Procedure. Mount the connector to the PCB.. Attach the anchor to the panel with the nut. Mounting the Connector to the PCB Mounting the Anchor to the Panel PCB. Attach the connector that you mounted to the PCB to the panel. * Make sure that the connector and anchor are oriented correctly. Attachment. Temporarily mount the O-ring to the top of the connector at the mating surface. Temporary Mounting of the O-Ring Align the flat surface on the anchor with the grounding fixture terminal. O-ring Anchor Panel Nut *Tightening torque: N m 5 mm Pin Assignments Pin Assignments for Fast Ethernet 0/00 Mbps Wire color Function/Signal Industrial Ethernet EIA/TIA 58A EIA/TIA 58B Pin No. Transmission Data+/TD+ YE WH/GN WH/OG Transmission Data-/TD OG GN OG Receiver Data/RD+ WH WH/OG WH Receiver Data/RD BU OG GN 5. Mate the Connector Waterproof Cover (XSZ-, sold separately) or the Partner Connector Plug (XS5H-T@-@M0-K, sold separately) and press the O-ring to the O-ring position after mounting. Mounting the O-Ring O-Ring Position after Mounting Connector Waterproof Cover (Sold Separately) XSZ- * Tightening torque: 0.9 to 0.9 N m 0
Safety Precautions Precautions for Correct Use Do not use the Connectors in an atmosphere or environment that exceeds the specifications. Connector Connection and Disconnection When connecting or disconnecting Connectors, be sure to hold the Connectors. Do not hold the cable when disconnecting Connectors. When joining Connectors, be sure to insert the plug all the way to the back of the socket before attempting to lock the Connectors. Do not use tools of any sort to join the Connectors. Always use your hands. Pliers or other tools may damage the Connectors. Handling Precautions Do not pull on the Connectors or cables with excessive force. Do not install the Connectors with a load placed directly on the joint or at the point where the wires connect to the Connector. The Connector may be damaged or the wires in the cable may be disconnected. Lay the cable where it will not be stepped on to prevent the wires in the cable from being disconnected and to protect the Connectors from being damaged. If the cable must be placed where it will be stepped on, install a protective cover. When bending cables, do not exceed the cable specifications. Lay the cables so that external force is not applied to the Connectors. Otherwise, the degree of protection (IP7) may not be achieved. Degree of Protection for M/Smartclick Connectors The degree of protection of Connectors (IP7) is not for a fully watertight structure. Do not use the Connectors underwater. Do not step on or place any objects on the Connectors. Doing so may damage the Connectors.
Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. OMRON Corporation Industrial Automation Company Tokyo, JAPAN Contact: www.ia.omron.com Authorized Distributor: Regional Headquarters OMRON EUROPE B.V. Wegalaan 7-9- JD Hoofddorp The Netherlands Tel: ()5-8-00/Fax: ()5-8-88 OMRON ASIA PACIFIC PTE. LTD. No. 8A Alexandra Road # 05-05/08 (Lobby ), Alexandra Technopark, Singapore 997 Tel: (5) 85-0/Fax: (5) 85-7 OMRON ELECTRONIC COMPONENTS LLC 55 Commerce Drive, Suite B, Shaumburg, IL, 07, U.S.A. Tel: () 87-88-88/Fax: () 87-88-9 OMRON (CHINA) CO., LTD. Room, Bank of China Tower, 00 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 000, China Tel: (8) -507-/Fax: (8) -507-00 OMRON Corporation 00 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. Cat. No. G09-E-0 0(070)(O)