Rouge Monitor A complete Rouge Monitoring System consists of three pieces: Stainless Steel Probe that is inserted into the ultrapure process stream Local E 9020 Rouge Detection Transmitter Remote display control, data logging and retransmission unit Power/RS 485 Comm Analog Output of Rouge Rate and Rouge Thickness to Customer DCS System Data-logger upload to PC Downtime costs reduced by planned re-passivation schedules Alarm Abnormal water quality and process changes Instantaneous Rouge Rate in microns/month Accumulated Rouge in microns The Rouge Monitor was developed specifically for stainless steel ultrapure water systems. The patented Solution Resistance Compensation (SRC) incorporated in our electrochemical measurement technology enables very low corrosion (rouging) rates to be measured accurately in the high resistivity of ultrapure water. The Rouge Monitor has a high sensitivity front end probe/transmitter and a remote display, data logger, and analog retransmission unit. The remote display unit provides analog 4-20 ma outputs of rouging rate in microns/month and accumulated rouging in microns for connection to a DCS or SCADA system. In addition, the on-board data logger enables independent data accumulation for direct transfer to a laptop, which is convenient for your water treatment service provider. The display unit provides power and RS 485 digital communication to the sensing probe and transmitter, enabling the display unit to be mounted up to 4000 feet from the probe/transmitter. The resistivity of ultrapure water is 18.2 Megohms at 25C. Normal rouging rates are in the range of 0 to 0.010 microns per month. The Rouge Monitor accurately measures the rouging rate in the range of 0 to 9.999 microns per month, and will display rouging rate excursions up to 2.000 microns/month.
Specifications: Transmitter: Model E-9020 Corrater (Rouge Detection) Ultrapure Water Transmitter with connecting adapter for direct mounting to monitoring probe. (Separate mounting bracket available if required) Probe: Sanitary stainless steel probe body with electropolished stainless steel (or other alloy) electrodes with Tri-Clover Flange mounting. Enclosure: IP 67, NEMA 7 Dimensions: 4.5 diameter by 3 high excluding connectors Weight: 3.5 lbs (1.6 Kg) Display Unit: Display of Rouging rate (0 to 9.999 microns/month) Rouge thickness (0 to 9.999 microns) Alarm setpoint (0 to 2.000 microns/month) Running time (0 to 50 months) Analog Outputs: Loop 1 Rouging Rate 4 to 20 ma Loop 2 Rouge Thickness 4 to 20 ma The loops are self-powered with 24 VDC. External 24VDC supply must not be used. Analog outputs are isolated from the process, the probe and the transmitter. 4 to 20 ma loops are not isolated from each other. Analog Output Ranges: Rouging Rate: 0.1, 0.2, 0.5, 1.0, 2.0 microns/month Rouge Thickness: 0.1, 0.2, 0.5, 1.0, 2.0, 5.0 microns Datalogging Interval Settable from 3 to 120 minutes (default 60 minutes) Data-Logging Capacity: Latest 2048 readings non-volatile memory 4.25 days at Cycle Time set to 3 min 28 days at Cycle Time set to 20 min 84 days at Cycle Time set to 60 min 170 days at Cycle Time of 120 min Datalogged Parameters Date and time stamped rouging rate and rouge thickness Enclosure: NEMA 4X Power Requirements: 115/230 VAC 50/60 Hz Supply, 15 watts Operating Temperature: 32F to 122F (0C to 50C) Alarm output relay: Form C SPDT 1 amp at 230 VAC resistive load Weight: 3 lbs (1.4 Kg)
Operation Range: 1000 Non-Operating Region Rouging Rate of Stainless Steel (microns/month) 100 10 1 0.1 0.01 Operating Range Good Quality Distilled Water Ultra-pure Water range Theoretical Pure Water 25C 10C 0.001 0.001 0.01 0.1 1 10 100 Water Resitivity Megohm-cm The limit of operation is based on a maximum of 20% error in the rouging rate. Dimensions: #10-32 Pan Head Screw Required (4 Places) 6.50 (165mm) 4.00 (102mm) 6.50 (165mm) 6.94 (176mm) Display/Data-logger/Retransmission Unit
4.50" 13.60" 7.20" Tri-Clover Flange 2.90" 1.38" 3.0" 1.25" Probe and Transmitter 1 ½" Pipe Cable Vertical Pipe Tri-Clover Flange 2.90" 1.38" 3.0" 1.25" Remote Alternate Mounting for Transmitter
Ordering Information: Rouge Monitor Data-Logging System 1. Probe Model 679020-LL.LL 2. Probe Connecting Adapter P/N 710973 2a. Alternate Probe to Transmitter Cable ATEX Certified 36ft (12m) max (L=Length in ft.) UL/ULc Certified 36ft (12m) max (L=Length in ft.) P/N 748224-L P/N 748223-L 3. Transmitter Model E-9020 Corrater Rouge Detection Ultra-pure Water P/N 710990 Transmitter 4. Transmitter to Data-Logger ATEX Certified (L=Length in ft.) P/N 748201-L Cable UL/ULc Certified (L=Length in ft.) P/N 748197-L 5. Data-Logger Rouge Alert Display Unit P/N 710690 Data Transfer to PC Data-Logger to PC Serial Cable P/N 710692 Adapter (USB to DB9, RS232) P/N 097053 Software (for configuring datalogging mode & retrieving data in CSV format) P/N 100169 Accessories Installation Kit P/N 702109 Test Probe (included in Installation Kit) P/N 710666 Mounting Bracket for Transmitter P/N 748213 Rohrback Cosasco Systems, Inc. 11841 East Smith Avenue Santa Fe Springs, CA 90670, USA Tel: (1) 562-949-0123 Fax: (1) 562-949-3065 US Toll Free: 800-635-6898 E-Mail: sales@cosasco.com Web Site: www. cosasco.com Bulletin # 307-A Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297. Copyright RCS, Inc.