Communication Unit 560CMD11 The SLC works as master for the RTU560 serial peripheral bus (I/O-Interface/ Wired-OR-Bus ). The MPU is responsible for the other tasks. The MPU handles the absolute time and date for the RTU. The time can be set and synchronized from the central system via the serial lines or via the Ethernet LAN interface (SNTP). Application The 560CMD11 is the Communication Unit (CMU) of the remote terminal unit RTU560. The 560CMD11 consists of a metal DIN Rail Housing, which includes a CPU and a Power Supply. The essential tasks of the 560CMD11 are: Managing and controlling of the I/O boards via the interface to the RTU560 serial peripheral bus (I/O-Interface/Wired- OR-Bus). Reading Process events from the input boards. Writing commands to the output boards. Communications with control centers and local MMI systems via the integrated serial line interfaces and the implemented Ethernet 10/100BaseT LAN interface. Managing the time base for the RTU560 station and synchronizing the I/O boards. Handling the dialogue between RTU560 and Web-Browser via LAN interface. Communication via integrated GPRS- Modem (only R0011) Characteristics The two microprocessors are the essential hardware parts of the board, which share themselves in the tasks: MPU: 32 Bit Main Processing Unit SLC: 8 Bit Serial Line Controller Figure 1: Function block diagram 560CMD11 The control unit stores configuration files power fail save in a removable Compact Flash memory card. That allows the 560CMD11 to have valid configuration data after power on and 560CMD11 will be available again after a short initialization. The serial communication interfaces Communication Port CP1 Communication Port CP2 Communication Port CPA Communication Port CPB are designed for RS232C and RS485 standard and can be parameterized by software. The interfaces E1 and E2 are based for the Ethernet standard 10BaseT/100BaseT. The connectors of the serial and Ethernet communication interfaces are provided as RJ45 jacks integrated in the board's front plate. The 560CMD11 serial peripheral bus (I/O- Interface/ Wired-OR-Bus ) is connected via 20- pole pluggable connector. Doc.-No.: 1KGT 150 764 V004 1 1
The 560CMD11 R0011 provides a radio interface via an integrated Quad-Band GSM/GPRS modem. For communication via the GSM/GPRS modem a pluggable SIM-Card is necessary. At the housing an antenna or antenna cable can be connected via connector RF (see Figure 2) 560CMD11 indicates operational and error states by light emitting diodes on the front plate (see Figure 3). The exact definition for the LED has to be taken from the functional description of the RTU560 releases. ERR (1x) red Error / Warning Tx (4x) green Transmit data, communication ports 1, 2, A, B Rx (4x) green Receive data, communication ports 1, 2, A, B Act (2x) green Ethernet activity Lnk (2x) yellow Ethernet link IO-Bus (1x) green Wired-OR-Bus activity PF (1x) red One of the output voltage is fail RUN (1x) green The CMU is reachable via Ethernet RUN (1x) yellow Firmware is running but not reachable via Ethernet Def. IP (1x) red The default IPaddress is active GPRS (1x) green Communication via GPRS modem Table 1: Description LED s Due to different handling of the connection startup with different GPRS providers we recommend a test installation before a rollout of 560MDD10/ 560CMD11 R0011 devices. Doc.-No.: 1KGT 150 764 V004 1 2
Fig 2: Top side of 560CMD11 R0011 housing (with antenna connector RF) Fig 3: Front side 560CMD11 R0011 housing Fig 4: Bottom side of 560CMD11 R0011 housing Doc.-No.: 1KGT 150 764 V004 1 3
Technical Data In addition to the RTU560 general technical data, the following applies: Main Processing Unit MPU Microprocessor: RAM: Flash Memory: Serial Line Controller SLC Controller Type: RAM: Dual Ported RAM: ELAN520 @ 133 MHz (incorporating an Intel 586 TM class 32 bit processor) 64 MByte 128 MByte (CompactFlash) 80C251 32 kbyte 16 kbyte Serial Interfaces 1 and 2 Physical Interfaces: RS232C / RS485 selectable by software Bit rate: 38 400 bit/s Signal lines RS232C: GND E2/102 TxD D1/103 RxD D2/104 RTS S2/105 CTS M2/106 DTR S1.2/108 DCD M5/109 Serial Interface A and B Physical Interface: Bit rate: Signal lines RS485: RS485 / RS232C selectable by software 19 200 bit/s G Signal ground A Receive/Transmit B Receive/Transmit Ethernet LAN Interface E1 and E2 Physical Interface: Bit rate: 10BaseT/100BaseT 10/100 MBit/s GSM/GPRS modem (only R0011) Frequency: GSM 850MHz max. 2Watt transmitting power E-GSM 900MHz max. 2Watt transmitting power DCS 1800MHz max. 1Watt transmitting power PCS 1900MHz max. 1Watt transmitting power GPRS Class: 10 SIM Card: ID-000 Interface: 50 SMA-RF connector (female) Power consumption of the 560CMD11 (without powered IO-bus interface) 24 V DC: 300 ma (R0001) 380 ma (R0011) DC Input 24 V DC Tolerance Range -15... +20 % Max. Current 2.8 A @ 24 V DC Starting Current: Efficiency: Reverse voltage protection Internal Output 1 < 10 A, 1.5 m sec (Class S1) according IEC 60870-4 88 % @ 24 V DC yes 5.0 V DC Tolerance: ± 5 % Current min.: Current max.: 0 A 1 A Residual Ripple 100 mv ss Doc.-No.: 1KGT 150 764 V004 1 4
Internal Output 2 ± 15 V DC Tolerance: ± 5 % Current min.: 0 A Current max.: 0,5 A Residual Ripple 200 mv ss Internal Output 3 18 V DC Tolerance: ± 5 % Current min.: 0 A Current max.: 1 A Residual Ripple 200 mv ss Electromagnetic Compatibility EN61000-4-2 Electrostatic Discharge Immunity EN61000-4-3 Radiated RF Field EN61000-4-4 Fast Transient Immunity (Burst) EN61000-4-5 Surge Immunity EN61000-4-6 Conducted RF Field EN55011 RF emmisions air EN55011 RF emmisions cable 8KV Air 6KV direct 10V/m 2KV/4KV 2KV/4KV 10V 30MHz up to 1GHz class A (Industry) 0,01 MHz up to 30 MHz class A (Industry) DC Output (It is not allowed for the process supply) 24 V DC Tolerance: -15 % +20 % Current min.: Current max.: Residual Ripple Mechanical Layout Metal Housing Height Weight Connector Types Power Supply IO- Interface Wirde- OR- Interface Ethernet Interface E1 and E2 Serial Interfaces 1, 2 and A, B 0 A 500m A 200 mv ss 204 x 105 mm 55 mm Approx. 0.5 kg 2 x 3 pole pluggable screw terminals 1 x 20- pole Pluggable connectors RJ45 jack, 8 pole RJ45 jack, 8 pole Environmental Compatibility EN60068-2 Continuous Test EN60068-2-1 Continuous Test EN60068-2- 1 Start up Test EN60068-2-14 Continuous Test EN60068-2-30 Continuous Test IEC60255-21-3 Seismic Test IEC60255-21-1 Vibration Test IEC60870-2-2 Vibration durance test IEC60255-21-2 Schock Test IEC60870-2-1 Schock Test IEC60255-21-2 Bump Test 70 C 96h fully active loaded -25 C 96h fully active loaded -40 C System starts on -40 C 0 C /70 C Temperature cycles 48h, fully active loaded 70 C/95% rel. Humidity Storage, not activ Class 1 Class 1 Class Bm 15g, Class 1 25g, Class 1 10g, Class 1 Doc.-No.: 1KGT 150 764 V004 1 5
Electrical Safety EN60950-1 Safety class 1 Environmental Conditions Electrical Safety investigation Flamability investigation Temperatur -40 C start up -25 C +70 C operation -40 C +85 C storage Relative humidity Antenna Data 560ANA01 Bar antenna Gain: 2,2 dbi Size: 54mm x 6,7mm x 9,65mm Connector: SMA Male 5 95 % (non condensing) 560ANA02 (5m) Wall-Mount antenna with cable Gain: 2,2 dbi Size: Dimensions (H x L x B / W x Ø) 370mm x 155mm x 36mm x 16mm Cable type: RG58 Cable length: 4950 + 100mm Protection class: IP66 Weight: 420g 560ANA02 (20m) Wall-Mount antenna with cable as 560ANA02 (5m) plus 15m cable Cable type: RG58 Ordering Information 560CMD11 R0001 560CMD11 R0011 Bar (dipole) antenna 560ANA01 1KGT 023 400 R0001 1KGT 023 400 R0011 1KGT023600R0001 Wall-mount antenna connected by a 5mtr long coaxial cable 560ANA02 1KGT023700R0005 Wall- mount antenna connected by a 20mtr long coaxial cable 560ANA02 1KGT023700R0020 Doc.-No.: 1KGT 150 764 V004 1 6
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