Installation Instructions Model # SC-RPB INS #
Contents Contents Description Page Safety....................................................................... 3 Please Read This First... 3 Introduction... 3 Welcome... 3 Range Overview... 4 Specifications... 4 Cabinets Dimensions... 4 Mounting... 5 Location and Spacing... 5 Important Points for Considerations... 5 Ambient Atmosphere Requirements... 5 Accessing the Mounting Holes... 5 Supply Wiring... 6 Wiring Flow... 6 Load Wiring... 7 High Voltage Load Wiring... 7 Total Load Per Channel... 7 Load Wire Gauges... 7 Low Voltages Load Wiring... 7 Low Voltage Load Wiring Flows... 7 Indicators... 8 Control Wiring... 8 Multiple Control Protocols... 8 Termination... 9 Control Panel Operation... 9 Using the Control Panel... 9 Accessing the Menus... 10 Menu Navigation... 10 Overriding Channels... 10 Viewing Power Data Readings...11 Setting Communications Options...11 Changing the Operation Menu Password...11 2
Introduction WARNING HAZARDOUS VOLTAGES. DISCONNECT FROM SUPPLY BEFORE REMOVING COVERS. NO USER SERVICEABLE PARTS INSIDE. SERVICE BY QUALIFIED PERSONNEL ONLY. PLEASE READ THIS FIRST SAFETY The Source Controller is designed, built and tested to strict safety regulations. By following the steps listed below and elsewhere within this guide, you can ensure safe installation and operation of these controller units. The Source Controller must be installed only by a qualified electrician The installation must comply with the appropriate electrical codes and regulations in force in your area The Source Controller are designed for indoor installation and use only. The units can, however, be used to control appropriately certified exterior lighting fixtures Ensure that all wiring used conforms fully to local specifications and is sufficiently rated for the installation All new wiring must be fully verified before applying power The high voltage supply should be fed to the Source Controller via an external isolation breaker with sufficient capacity for the planned installation All Source Controllers exceed the weight limit for one person lifting - always use at least two people when lifting and mounting the units Ensure that the supply is fully isolated at an external breaker before removing the chassis covers. Test that power has been removed before starting to handle conductors Ensure that high voltage and low voltage wiring remains separate Introduction Welcome The ilumin Switched Relay Controller range from Eaton s Cooper Controls Business has been designed to provide maximum flexibility in both installation and operation. Every model in the range can accept a variety of industry standard control options, from icannet to DMX, from ethernet to RS-485. Similarly, every model can drive a wide range of lighting loads, from incandescents to dimmable fluorescents, from non-dim apparatus to DALI (Canada and Mexico only) digital modules. Much care and attention has been applied to the installation and maintenance of the Switched Relay Controller range. Each model provides clear, logical cable routing and every high voltage channel is controlled by an individual, easy to replace circuit. 3
Introduction Range Overview Each model is specified using a part number in the following format: For SC-RPB (Relay Panels with Circuit Breakers) SC 12 18 RPB 1P ML 20 S 18 3 HF1 Product SC = Source Controller Voltage 12, 277V, 347V Number of Circuits 18, 30, 42 Interior Options Blank 0, 0-1 dimming channels HF1 12, 0-1 dimming channels HF2 24, 0-1 dimming channels Number of Two Pole Relays (Two Pole Relays count as 2 Single Pole Relays) 1 to 24 Source Controller Type RPB = Relay Panel w/ Breakers Phase 1P = Single Phase 3P = Three Phase Enclosure/Interior Options S = Surface S-PW = Surface Prewired Branch Breaker Rating (Amps) 20 = 20 Amp (Default) Panel Feed ML = Main Lugs Number of Single Pole Relays 18 = 0-18 Relays 36 = 0-36 Relays 48 = 0-48 Relays Specifications The numerous models within the Switched Relay Controller range share the following key specifications. Information specific to each cabinet model are provided elsewhere throughout this guide. All channels provide switched (non-dim) control as standard All channels protected by thermal magnetic circuit breakers Power monitoring for each circuit, phase and the total panel Optional support of 0-1 dimming loads with addition of HF card. (DALI in Canada and Mexico) Selectable low voltage load control available per channel for dimmable ballast control Low maintenance and quiet operation thanks to fanless, convection cooled operation Support for multiple control protocols: ican for links to multiple control sources; DMX512A for links with entertainment systems; RS-485 for integration with building management schemes and Ethernet for connection to a variety of systems Dual, volt-free switch inputs with programmable responses for integration with emergency control devices, building management systems, etc. Compact wall mounted design with easy access to all internal items and lockable front panel door for added security Intuitive control panel provides straight forward programming and configuration of the system. The control panel allows a base level installation to be configured without the use of separate PC programming Cabinet Dimensions Three overall cabinet sizes are available as shown. 18 circuit cabinet Packed: 150 lbs Unpacked: 140 lbs 30 circuit cabinet Packed: 180 lbs Upacked: 160 lbs 54 in. (1371.6 mm) 76 in. (1676.4 mm) 24 in. 6 in. (609.6 mm) (152.4 mm) 24 in. (609.6 mm) 6 in. (152.4 mm) 4
Mounting 40 circuit cabinet Packed: 260 lbs Unpacked: 160 lbs 90 in. (2286.0 mm) 24 in. (609.6 mm) 6 in. (152.4 mm) Important Points for Consideration Allow adequate space for future maintenance of the unit. Do not install in a location that will later be difficult to access The Switched Relay Controller is designed to be mounted vertically During operation, the Switched Relay Controller will produce audible noise caused circuit relays within the unit. Take these matters into consideration when deciding on a suitable mounting position SC-RPB 18: 54 H X 24 W X 6 D (up to 18 relays) SC-RPB 36: 76 H X 24 W X 6 D (up to 36 relays) SC-RPB 48: 90 H X 24 W X 6 D (up to 48 relays) Mounting Location and Spacing The Switched Relay Controller models are all fully convection cooled, therefore it is vitally important to ensure that each unit is installed in a ventilated location that permits sufficient airflow and provides the correct ambient conditions. Ensure that the minimum distances to walls and other equipment shown in the diagrams below are maintained. Also ensure that the stated ambient atmosphere requirements are not exceeded. Ambient Atmosphere Requirements Temperature: 32º F to 104º F (0º C to +40º C) Humidity: 0 to 95% non-condensing Accessing the Mounting Holes The mounting holes are located within the rear panel of the Switched Relay Controller. To access the mounting holes (and circuit wiring terminals) it is necessary to remove the front panel. To Remove the Front Panels CAUTION If removing panels on a previously installed Switched Relay Controller, ensure that all power inputs are isolated first. 1. Open the main panel door. 2. Remove the two upper and two lower security screws that hold the main panel in place. Loosen the keyed screws on the front panel. 3. Carefully lift and remove the front panel from the keyed screws. To Replace the Front Panels 1. Carefully place the front panel over the keyed screws, verify alignment. 2. Install the security screws behind the door. 3. Tighten the front panel screws. 14.00 MIN 360 mm 5
Supply Wiring 17.875 R0.207 R0.453 17.875 R0.207 17.875 R0.207 R0.453 17.875 R0.207 R0.453 25.00 R0.453 34.000 42.250 17.875 Supply Wiring Wiring Flow The Switched Relay Controller range has been designed to provide a clear layout and logical progression for all power circuits. The main supply conductors enter at the bottom of the panel connect directly to the input lugs. Input power is then fed to a central bank of breakers and distributed from there to each of the individual circuit cards. Two vertical wireways provide clear routes from the circuit card outputs up to the earth terminals and the exit knockouts within the top panel of the chassis. The diagram shown right indicates a typical wiring flow with the high voltage load wiring from the various channels (and their earth connections) exiting from the top panel. Low-voltage connections for ICANnet, DMX512, RS-485, Ethernet, Contact Closures, 0-1 Dimming come into the center top section of the enclosure. Branch Circuit Breaker direct feed to loads not controlled by relays in the enclosure. 90 in. (2286.0 mm) 24 in. (609.6 mm) Relay connections to lighting loads (conduit may enter through side or side top of the enclosure) Branch Circuit Breaker feeds to relays Main Breaker feed to the Main Lugs Barriers (ordered separately) provide to separate voltages or sources. (All circuits below barrier must come from the internal branch circuit breakers) 6
Load Wiring Load Wiring High Voltage Load Wiring Each load channel is served by a dedicated control card. For each card, load connections are made using a two terminal screw block connector. Available at the connection block are line and load connections. The low voltage load wiring circuits are located in the center section of the control panel, accessible behind the low voltage door. Connections are made easy by using removable plug blocks which snap into terminals mounted on the circuit boards as shown: Total Load Per Channel The load on each channel must not exceed 16A. Load Wire Gauges Load wiring must be sized according to the nature of the channel load(s) and with strict regard to regulations and codes in force within your locality. The maximum permissible wire gauges accepted by the connector blocks are: Solid: 8 AWG (6 mm 2 ) Stranded 2R wire Neutral A separate neutral connection is available on each relay card for voltage reference only. No load current need flow through this conductor allowing it to be much smaller than the line and load conductors. Low Voltage Load Wiring Each channel can be individually configured to support any of the following low voltage load control standards: 0-1, DSI or broadcast DALI (DSI and DALI - Canada and Mexico Only). The high voltage sections for each channel continue to provide switched hot outputs to power the controlled loads. Note: Neutral Support for multiple low voltage load control standards may not be permissible in certain countries. In such cases, the required control standard must be stated when ordering. For each circuit, the low voltage control protocol to be used is selected using the configuration menu on the control panel. The programming of the Switched Relay Controller range channels is covered within the accompanying System Manual. Note: DALI s for each channel are output in broadcast mode only - it is not possible to individually address multiple DALI luminaires on the same control wire. The low voltage load control circuits are PELV (Protected Extra Low Voltage). Low Voltage Load Wiring Flows Low voltage wiring should enter through the top center of the lighting cabinet, the designated low voltage wiring channel. Use appropriate conduits and couplers to link with raceways or cable runs, as necessary. IMPORTANT: Low voltage load wiring should be installed with a suitable separation to parallel high voltage cables, according to local and national codes. 7
Control Wiring Indicators An indicator is assigned to each low voltage output channel to provide quick visual feedback. In each case, the indicator (located next to the output connectors) will mimic the dimmed status of the associated channel, from zero to full brightness. Connections for the ican net, DMX512A and RS-485 protocols are made using removable plug blocks which snap into terminals mounted on the control circuit board. A standard RJ45 socket is provided for the ethernet connection. In addition, a separate connector block (labeled Contact Closure ) allows two volt-free switch inputs from external systems. Subject to configuration menu settings, these inputs can be used to affect selected channels. The control connections are located just above the control panel, which is accessed by swinging open the inner low voltage access door. Indicators 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Control Wiring Multiple Control Protocols To ensure maximum versatility, the Switched Relay Controller provide full compatibility with a range of control protocols, including: ican net DMX512A RS-485 Ethernet Ethernet Link DMX- DMX+ OV Shield Switch Input 1 Switch Input 2 DMX Contact Closure RS-485- RS-485+ OV Shield +12V (Red) CAN-H (White) Drain (Gray) CAN-L (Blue) (Black) RS-485 ican 8
Control Panel Operation Termination The ican, DMX and RS-485 are daisy-chain protocols that all require termination on the devices located at either end of the chain. Device Device Device Universal T Source Controller T Control Panel Operation Using the Control Panel Each Switched Relay Controller provides a control panel to make configuration and operation as straight forward as possible. The main configuration procedures within the control panel are covered within the accompanying System Manual. This section provides a brief overview of the Operation menu. The Switched Relay Controller provide jumper links adjacent to the ican, DMX and RS-485 connectors. As standard all of these interfaces are terminated. To remove termination for a particular bus, move the associated termination jumper from the upper two pins to the lower two pins. Termination ON Termination OFF TERM TERM Numeric keypad plus arrow keys, Escape (ESC) button and Enter (ENT) button for menu navigation ESC # Eaton s Cooper Controls 12:00 am June 04, 2008 Device # 12345678 OK LINK 7 8 9 4 5 6 1 2 3 0 ENT ican DMX 485 DATA Clear Text Display Link and Status Indicators Flashes Regularly to Indicate Correct System Operation When ON, indicates that the timeclock function is enabled. Where multiple SC-UN units are linked, only one unit will light this indicator Illuminates when an error condition occurs. The display screen will provide further information about the nature of the fault Valid Ethernet Link Detected OK LINK ican DMX 485 DATA Flashes when data is present on icanbus link ON when DMX link is enabled, flashes when data is present on DMX link ON when RS- 485 channel is enabled, flashes when data is present on RS- 485 link Flashes when data is present on Ethernet link 9
Control Panel Operation Accessing the Operation Menu During normal service of the Switched Relay Controller, the control panel screen shows only the time, date and device number. To Access the Operation Menu 1. Press the ENT button to display the Select Access Level menu. 2. With the Operation option highlighted, press the ENT button. 3. If requested, enter the four digit operation password and press the ENT button. Note: When the unit is supplied, there is initially no password - see the section Changing the operation menu password to set one. 4. If the password is accepted, the main Operation Menu will be displayed. Operation Password XXXX Operation Menu Channel override Timeclock manager Power data Menu Navigation Within the control panel menu system, use the following buttons to navigate: Use the arrow buttons to move highlight bar to the required option. ENT Press to enter an option or to save your changes to an item. ESC Press to escape from an option to the previous level. Operation Menu Contents The operation menu provides the following options: Operation Help Output Override Timeclock Manager Power Data All Outputs Each Output Select Scene Select Access Level Operation Contact Cooper Time & Date Events Coordinates Daylight Saving Timestamp Frequency Enable/Disable Total Power Display by Phase Display by Channel Overriding Outputs On occasions it may be necessary to override the levels of one or more Outputs. This option provides the ability to affect Outputs individually or all of them collectively. You may also select any of the first 128 standard Scenes or even the Emergency Scene (Scene 132). To Override Outputs 1. From the Operation menu, highlight the Output Override option and press the ENT button. The display will show the available options: Override -Options All Outputs Each Output Select Scene 2. Use the or buttons to highlight the required option and press the ENT button to select: All Outputs Note: Override: All Outputs Enter Level 50% Each Output Override: Each Output Output 1 0% Output 2 0% Output 3 0% Output 4 0% Select Scene Override: Select Scene Select Scene 1 Use and, or the keypad (and ENT ) to select the dimming level (0 to 100%). Press the ESC button to exit Use and to highlight the required Output. Use and, or the keypad (and ENT ) to select the dimming level (0 to 100%). Press the ESC button to exit. To Flash the selected Ouput press the button. Press the button a second time to stop the channel from flashing. Use and, or the keypad (and ENT ) to select the required Scene. Press the ESC button to exit. If there are no settings within a selected scene, the display will show Scene Empty. 3. Press the ESC button to return to the operation menu. Communications icannet Ethernet DMX RS-485 Contact Inputs OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON 10
Control Panel Operation Viewing Power Data The Power Data section provides useful feedback and confirmation of the total power demanded within the SCRP Switched Relay Controller, listed as a total for the whole unit, as totals by phase or values for individual Outputs. To View Power Data from the Menu 1. From the Operation menu, highlight the Power Data option and press the ENT button. The display will show the avaliable options: Power Data Total Power xxx kw Display by Phase Display by Output 2. Use the or buttons to highlight the Display by Output option and press the ENT button to select: Output 1 Voltage 120 V 60Hz Current 7.2 A Power 0.8 kw Pwr: 100% HF: 100% 3. Use and to view the required Output number. 4. When finished, press the ESC button to exit to the previous level and then press the ESC button to return to the operation menu. Note: Dimming level of the high voltage side of the Output Total power currently being supplied by the whole Source Controller Voltage, Current and Power values for the chosen Output Dimming level of the low voltage HF control side of the Output On SCRP controllers only, please refer to the Total Power information and Display by Output information only. Display by phase may not be accurate as feeding breakers are not housed within the controller. Setting Communications Options The Communications options section allows you to determine which control protocols should be enabled. Changing the Operation Menu Password The unit uses two passwords, one for the operation menu and another for the configuration menu. When the unit is supplied, there are initially no passwords. You are strongly recommended to set separate operation and configuration menu passwords at the earliest opportunity. After doing so, ensure that the relevant users are informed of the new passwords. To Set/Change the Operation Menu Password 1. From the Configuration menu, select the Password Manager option and press the ENT button. If a previous password has been set, the screen will prompt you to enter the current password: Password manager Enter current password XXXX Use the keypad to enter the current password. As you type, each digit will be represented by an X. If you enter a character incorrectly, press the ESC button to erase it. When you have entered the code, press the ENT button. 2. Highlight the required password to set/change: Operation or Config, then press the ENT button. Password manager Choose password Operation Config 3. Enter your new code (4 digits) and press the ENT button. Then re-enter the code again and press the ENT button. If the two new codes match, you will be given the option to save: Change password? Yes 4. Highlight the Yes option and press the ENT button. No To Set Communications Options 1. From the Operation menu, select the Communications option and press the ENT button. The screen will show the available control protocols and their current settings: Communications - options icannet On Ethernet On DMX On v RS485 On 2. Highlight the option that you wish to alter and then press the button to change its ON/OFF status. 3. Press the ENT button to save your changes and exit. 11
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