Luminato Installation Manual Teleste Corporation Mounting Instructions Mechanical Mounting Luminato Mechanical Installation, agile_59300316, rev0044 Introduction 1
Contents Introduction 4 General... 4 Safety Measures... 4 General Wiring... 4 Power Supply... 4 Grounding... 4 Laser Radiation... 5 ESD... 5 Overvoltage and Lightning... 5 Foreign Material... 5 Environmental Requirements... 5 Power Supply... 5 Ambient Temperature and Humidity... 5 Installation Recommendations... 6 Mechanics... 6 Rack Installation... 6 Shelf Installation... 6 Stacking of Luminato... 6 Mechanical Loading... 6 Cooling... 6 First Time Installation 7 Unpacking the Luminato... 7 Overview of the Luminato... 8 Front Side... 8 Rear Side... 8 Installation of Luminato in a rack... 9 Mounting of the rails... 9 Insert the Luminato... 10 Lock the Luminato... 10 Shelf Installation... 11 Stacking of Luminato... 11 Mechanical Loading... 11 Cooling... 11 Ground the Luminato... 11 Installation of Interface Modules... 12 Inserting the Module... 12 Installation of CAM Modules... 13 Inserting the Module... 13 Installation of SFP Modules... 14 Inserting the Module... 14 Create a Configuration Snapshot... 15 Service Operations 16 Replacing of Interface Modules... 16 Replacing of CAM Modules... 17 Luminato Mechanical Installation, agile_59300316, rev0044 Introduction 2
Replacing of SFP Modules... 18 Replacing of the Power Supply Unit... 20 Replacing of the cooling fans... 21 Replacing of the Luminato Chassis... 22 Preparations... 22 Replace the Luminato... 22 Installing Modules... 23 Reconnect cables... 23 Copy Configuration... 24 Legal Declarations 25 Copyright Acknowledgements... 25 Luminato Mechanical Installation, agile_59300316, rev0044 Introduction 3
Introduction General This manual is intended for personnel who perform mechanical installation and maintenance of Luminato in IP and hybrid fibre/coax cable networks. It is designed to give the reader a general overview of the Luminato mechanics, Safety Measures, Environmental Requirements, Mechanical Installation and Maintenance Procedures. It is assumed the reader is familiar with mechanical installation and maintenance of equipment for IP and hybrid fibre/coax cable networks. General Wiring Safety Measures All power and ground wiring should be carried out in accordance with local electrical requirements. Power Supply Grounding The Luminatos power supply has an electrical screening of Class 1 and it is intended for indoor installation only. The Luminato is designed to operate in a location where the voltage is 110-240 VAC, 50-60 Hz. Ensure that the Luminato is properly connected to the earth in order to meet safety requirements. Proper grounding will also improve the protection from the effects of interference and increase the overall reliability of the system. Ground the Luminato chassis using the grounding screw located near the main power connector. Luminato Mechanical Installation, agile_59300316, rev0044 Introduction 4
Laser Radiation ESD Overvoltage and Lightning Foreign Material Power Supply Ambient Temperature and Humidity Optical SFP modules employ a laser. Invisible laser radiation can be harmful for eyes. Do not stare to open connector. Due to the invisible laser radiation all necessary safety instructions must be followed during installation and maintenance operations of these modules. In a properly closed system the normal operation of these components does not cause any radiation danger. The safety requirements for class 1M lasers are detailed in EN60825. Observe precautions for handling electrostatic sensitive devices. Ground yourself properly with an electrostatic discharge (ESD) trap. In order to protect the equipment against accidental damage is recommended that the server room is equipped with sufficient overvoltage and lightning protection. Ensure no foreign material can get inside the Luminato through vents or slots. Environmental Requirements The Luminatos power supply has an electrical screening of Class 1 and it is intended for indoor installation only. The unit is designed to operate in a location where the voltage is 110-240 VAC, 50-60 Hz. The Luminato is designed to operate in a location where the ambient temperature is between -10 - +55 C and the relative humidity is below 90% (non-condensing). The unit may not either be installed in a location where it can be exposed to dripping or splashing water. Luminato Mechanical Installation, agile_59300316, rev0044 Introduction 5
Mechanics Rack Installation Installation Recommendations Luminatos dimensions are 1U x 19" and designed for standard 19" rack with a minimum deep of 385 mm. Reserve also space for cabling. Installation in open racks is recommended but if Luminato is installed in enclosed racks, special arrangements must be made to ensure adequate ventilation. Use always mounting rails when installing the Luminato in a rack. The Luminatos front flanges are only intended to lock the Luminato in place and not for installation purpose. Shelf Installation Stacking of Luminato Mechanical Loading Cooling The Luminato can also be installed on a stable shelf with enough free space in front and behind the unit for cooling needs. The Luminato units can be placed on each other but with a minimum of 100 mm space in front and behind the unit so cooling air can circulate freely. When Luminatos is placed on each other, you should also take into account the wiring to allow free access to the Power and Interface modules. Mount the Luminato properly to prevent uneven mechanical loading on the chassis. Incorrect installation can cause mechanical and electrical failures and as a result of these cause hazardous conditions. Installation of the equipment in a rack or shelf shall not restrict the airflow. Heat-generating device shall not either be placed in front of the Luminato because the cooling air supply is on the front side. Luminato Mechanical Installation, agile_59300316, rev0044 Introduction 6
First Time Installation Unpacking the Luminato The Luminato chassis packing box is specially designed for Luminato. Save all packing materials in case the unit must be returned to the manufacturer. The package may contain a preconfigured Luminato with installed Interface modules, or only a Luminato chassis. Interface modules may also be packed in separate boxes. Unpack the equipment and check for any damage and that none of the contents missing. A Luminato chassis package should contain the following items: Luminato Chassis LCH-A 1 pc Installation rails 2 pcs Accessory box: o USB cable 1 pc o CDROM / Manuals 1 pc o Installation screws 6 pcs Based on order, the Luminato chassis package may also contain: Installed to module slots of Luminato chassis: Power Supply module LPS-XX 1 pcs Interface modules 1...6 pcs Cover plate LCP-A (unused slots) 1...6 pcs Packed to accessory box: Power Cord 1 pc SFP-modules LSFP-x 1 or 2 pcs Luminato Mechanical Installation, agile_59300316, rev0044 First Time Installation 7
Front Side Overview of the Luminato 1. Locking screws. Do not use for mounting purpose. 2. Front panel. The front panel is opened by first pressing the left and right ends of the front panel simultaneously and then tilting it down. 3. Status lights for Interface modules 1-3. 4. Status lights for Interface modules 4 6. 5. The chassis and power supply status light. Rear Side 1 3 Module slots 1-3. Can be used for any Interface modules. 4 6 Module slots 4-6. Can be used for any Interface modules. 7 Power and connector/interface unit. Please note! The picture shows only one possible Luminato configuration and may vary from the final configuration. Luminato Mechanical Installation, agile_59300316, rev0044 First Time Installation 8
Installation of Luminato in a rack It is recommended that Luminato is installed in an open rack but if Luminato is installed in an enclosed rack, ensure adequate ventilation. Note! Use always mounting rails when installing the Luminato in a rack. The Luminatos front flanges are only intended to lock the Luminato in place and not for installation purpose. Mounting of the rails The Luminato installation package includes mounting rails and screws. One pair includes two rails, one for the left hand (A) mounting and one for the right hand (B) mounting. 1. Insert the rail in the rack so the hooks is fit in the holes of the rear post of the rack. 2. Adjust the rail so the front attachment flange fits on the outside of the front post. Lock the attachment flange with two M6*12 screws (C). 3. If necessary, lock the rail to the rear post with a M6*12 screw (D). 4. Finally, attach and tighten a M6*12 screw (E) in to the middle of the rail. 5. Repeat steps 1 to 4 to mount the other rail. Luminato Mechanical Installation, agile_59300316, rev0044 First Time Installation 9
Insert the Luminato Lock the Luminato Insert the Luminato so the rails fit in the slots on the both sides of the unit. Slide the Luminato inwards until the front flanges touch the front attachment flanges of the rack. Lock the Luminato in place with the locking screws (D). Luminato Mechanical Installation, agile_59300316, rev0044 First Time Installation 10
Shelf Installation Stacking of Luminato Mechanical Loading Cooling Alternatively the Luminato can also be installed on a stable shelf with enough free space in front and behind the unit for cooling needs. The Luminato units can be placed on each other. When Luminatos is placed on each other, you should also take into account the wiring allow free access to the Power and Interface modules. The Luminato must be properly mounted to prevent uneven mechanical loading on the chassis. Incorrect installation can cause mechanical and electrical failures and as a result of these cause hazardous conditions. Installation of the equipment in a rack or shelf shall not restrict the airflow. There must be a minimum of 100 mm space in front and behind the unit so cooling air can circulate freely. Heat-generating device shall not either be placed in front of the Luminato because the cooling air supply is on the front side. Ground the Luminato In order to meet safety requirements ground the Luminato to the systems common ground potential by using the grounding screw located near the main power connector. Proper grounding will also improve the protection from the effects of interference and increase the overall reliability of the system. Luminato Mechanical Installation, agile_59300316, rev0044 First Time Installation 11
Installation of Interface Modules Installation of Interface modules can be made with Luminato on a table or when the Luminato is already installed in a rack. In both case the module installation procedure is similar. Attention! Observe precautions for handling electrostatic sensitive devices. Ground yourself properly with an electrostatic discharge (ESD) trap. Inserting the Module Interface Modules can be installed in any of the Luminato s six module slots. Module slots are numbered from left to right (upper row 1 through 3 and lower row 4 through 6). Most right hand two slots are reserved for the double high power and connector/interface unit. 1. Remove the cover plate from the module slot, if installed. Open the two module locking screws and slide the cover plate straight backwards. 2. Mount the desired module in module slot by placing the module edges in the upper guiding tracks (see picture) and slide the module inwards until the card connector is mounted properly. 3. Fasten the two module locking screws by hand. A screwdriver is not needed. 4. Connect desired signal cables. Hint! Plan the wiring, so you have free access to the modules at a later date. 5. Repeat steps 1 4 for every module you want to install in the Luminato chassis. Please note! To maintain balanced cooling for each Interface modules and power supply, cover plates must be installed to unused slot. Luminato Mechanical Installation, agile_59300316, rev0044 First Time Installation 12
Installation of CAM Modules To descramble scrambled services may Receivers LRS-A and LRT-A be equipped with CAM modules. Note! It is recommended to use CAM modules that are tested by Teleste. Your Teleste representative can provide you with the latest list of tested modules. Modules from other vendors may not operate reliably. Inserting the Module Insert the CAM module, with the connector end first and the Guide Rail facing to the left and downwards (A), and press firmly until the module seats. Note! The program card is inserted in the CAM module with the chip end first and the chip facing upwards. Luminato Mechanical Installation, agile_59300316, rev0044 First Time Installation 13
Installation of SFP Modules The small form-factor pluggable (SFP) Gigabit Interface converter is a hot-swappable input/output device that can be plugged into one of the gigabit Ethernet ports (GE1 and GE2) on the rear of the Power Supply module LPS-BX-X. WARNING! Optical SFP modules employ a laser. Invisible laser radiation can be harmful for eyes. Do not stare to open connector. Due to the invisible laser radiation all necessary safety instructions must be followed during installation and maintenance operations of these modules. In a properly closed system the normal operation of these components does not cause any radiation danger. The safety requirements for class 1M lasers are detailed in EN60825. Note! It is recommended to use SFP modules that are tested by Teleste. Your Teleste representative can provide you with the latest list of tested modules. Modules from other vendors may not operate reliably. Inserting the Module 1. Insert the SFP module into selected GE port with the module connector (A) facing upwards and push firmly until it seats. Note! In case of optic SFP module and fibre cable, do not remove the plugs from the module port or the rubber caps from the optic cable until you are ready to connect the cable. Do not look directly into the optic SFP module port or the optic fibre cable. 2. Lock the SFP module into place by moving the locking handle into the locked position. 3. Connect the coaxial or fibre cable. Note! In case of optic SFP module and fibre cable, remove the module plug and the rubber caps and connect the fibre cable. Do not look directly into the optic SFP module port or the optic fibre cable. Luminato Mechanical Installation, agile_59300316, rev0044 First Time Installation 14
Create a Configuration Snapshot When the mechanical installation is completed, the Luminato is configured and running properly, it pays off to take a Configuration Snapshot for later servicing needs. This simplifies setting up of a new Luminato and also reduces system downtime. 1. Log in to Luminato using the Luminato web user interface. 2. Select Administration -> Maintenance. 3. In the CONFIGURATION SNAPSHOT section, click the Create link to take a snapshot of the Luminato configuration. Note! Please wait until the operation is completed and the snapshot file is visible in the list. 4. To store the Configuration Snapshot file for later use, click the file name and select the destination where you want to store the configuration file. Note! Configuration Snapshot works only within same software release. If Configuration Snaphot is uploaded to other version, proper operation cannot be guaranteed. Luminato Mechanical Installation, agile_59300316, rev0044 First Time Installation 15
Service Operations Replacing of Interface Modules Interface Module changes can be made on the fly. There is no need to switch off the Luminato chassis and remove it from the rack to replace Interface modules. Ensure that spare module is equal to original module. Feature license also must be equal or higher in spare module. Attention! Observe precautions for handling of electrostatic sensitive devices. Ground yourself properly with an electrostatic discharge (ESD) trap. 1. Disconnect all signal cables from the Interface module you want to replace. Please note! Module services are interrupted during module change and returns when the new module is inserted and automatically booted. 2. Open the two module locking screws and slide out the module. 3. Insert the new module by placing the module edges in the guiding tracks (see picture) and slide the module inwards until the card connector is mounted properly. Please note! To have same feature enabled after replacement, the new module must have the same license number as the old one. 4. Fasten the two module locking screws by hand and connect signal cables. 5. Repeat steps 1 4 for every Interface module you want to replace. Please note! To maintain balanced cooling for each Interface modules and power supply, cover plates must be installed to unused slot. Luminato Mechanical Installation, agile_59300316, rev0044 Service Operations 16
Replacing of CAM Modules Note! It is recommended to use CAM modules that are tested by Teleste. Your Teleste representative can provide you with the latest list of tested modules. Modules from other vendors may not operate reliably. 1. Grab the edges of the CAM module you want to replace and pull it straight outwards. 2. Insert the new CAM module in desired CI slot, with the connector end first and the Guide Rail facing to the left and downwards (A), and press firmly until the module seats. Note! The program card is inserted in the CAM module with the chip end first and the chip facing upwards. Luminato Mechanical Installation, agile_59300316, rev0044 Service Operations 17
Replacing of SFP Modules WARNING! Optical SFP modules employ a laser. Invisible laser radiation can be harmful for eyes. Do not stare to open connector. Due to the invisible laser radiation all necessary safety instructions must be followed during installation and maintenance operations of these modules. In a properly closed system the normal operation of these components does not cause any radiation danger. The safety requirements for class 1M lasers are detailed in EN60825. Note! It is recommended to use SFP modules that are tested by Teleste. Modules from other vendors may not operate reliably. 1. Disconnect the connected coaxial or fibre cable. Note! In case of optic SFP module and fibre cable, attach the module plug and the rubber caps on the fibre cable. Do not look directly into the optic SFP module port or the optic fibre cable. 2. Release the SFP module by moving the locking handle upwards. 3. Pull the SFP module straight outwards. Note! Do not use excessive force when removing the module. The module will be easily removed when the locking mechanism is fully released. 4. Insert the new SFP module into selected GE port with the module connector (A) facing upwards and push firmly until it seats. Note! In case of optic SFP module and fibre cable, do not remove the plugs from the module port or the rubber caps from the optic cable until you are ready to connect the cable. Do not look directly into the optic SFP module port or the optic fibre cable. Luminato Mechanical Installation, agile_59300316, rev0044 Service Operations 18
5. Lock the SFP module into place by moving the locking handle into the locked position. 6. Connect the coaxial or fibre cable. Note! In case of optic SFP module and fibre cable, remove the module plug and the rubber caps and connect the fibre cable. Do not look directly into the optic SFP module port or the optic fibre cable. Luminato Mechanical Installation, agile_59300316, rev0044 Service Operations 19
Replacing of the Power Supply Unit Please note! All services are interrupted during power module changes and returns when the new power module is connected to the power outlet and the Luminato is automatically booted. 1. Disconnect the main cable from the power outlet first and then from the main power connector. 2. Disconnect all management and signal cables. Note! In case of optic SFP module and fibre cable, attach the module plug and the rubber caps on the fibre cable. Do not look directly into the optic SFP module port or the optic fibre cable. 3. Open the Security screw and the two locking screws and pull the Power module straight outwards. Note! Pay attention to the protection cover of the power module when removing (or inserting) the power module. Under some circumstance it can get stuck to the Luminato chassis. 4. Insert the new Power module by placing the module edges in the guiding tracks (see picture) and slide the module inwards until the card connector is mounted properly. Fasten the locking screws and attach the security screw. 5. Move SFP modules from the disconnected power module to the new power module. See chapter Replacing of SFP Modules. 6. Connect all management and signal cables. Note! In case of optic SFP module and fibre cable, remove the module plug and the rubber caps and connect the fibre cable. 7. Connect the main cable to the main power connector and the power outlet. Luminato Mechanical Installation, agile_59300316, rev0044 Service Operations 20
Replacing of the cooling fans Note! Cooling fans can be replaced on the fly. There is no need to switch off the Luminato before it. Luminato chassis is equipped with four cooling fans and they are located behind the Luminatos front panel. 1. Open the front panel by pressing the left and right ends of the front panel simultaneously and tilt it down. 2. Remove the front panel by lifting it off the hinge mechanism. 3. Disconnect the cable connector. 4. Open the two fan mounting screws using a Cross-head PZ screwdriver. 5. Place the new cooling fan in place with the engine side inwards and cable facing downwards and fasten the two mounting screws. Note! Pay attention to the installation frame and the drawing of the fan cable when mounting the new cooling fan. 6. Connect the cable connector 7. Place the front panel on place and close it. Luminato Mechanical Installation, agile_59300316, rev0044 Service Operations 21
Replacing of the Luminato Chassis Preparations To simplify the configuration of the new Luminato and to reduce system downtime You can copy and restore the configuration from the old Luminato. How to store a Configuration Snapshot file, see section Create a Configuration Snapshot earlier in this manual. Note! To configure the new Luminato using the Configuration Snapshot ability, the module setup and configuration must be exactly identical in the old and the new Luminato. Ensure that new Chassis has same software version as the old one. Configuration snapshot may not work properly between different software releases. Note! Do also mark each cable before disconnecting because it simplifies the reconnection. Replace the Luminato 1. Disconnect all cables. 2. Unlock the Luminato by opening the locking screws (D). 3. Slide the Luminato outwards to remove it from the rack. 4. Swap modules from old chassis to new chassis, if new chassis do not have new modules also. 5. Insert the new Luminato so the rails fit in the slots on the both sides of the unit. Slide it inwards until the front flanges touch the front attachment flanges of the rack. 6. Lock the Luminato in place with the locking screws (D). Luminato Mechanical Installation, agile_59300316, rev0044 Service Operations 22
Installing Modules Install required modules by following instructions given earlier in this Service Operations section. Reconnect cables When all modules are installed, connect required cables. - RF Cables to respective Interface module - Payload cables (ethernet or fibre) to SFP modules inserted in GE 1 and 2 - USB cable to the USB connector to use for first time setup of new Luminato chassis - E.g. power backup alarm cables to EXT 1 and 2 - Cable from 24 DC external redundant power supply to DC IN - Management cables to MGMT 1 and 2 - Main power cable to the main power connector Luminato Mechanical Installation, agile_59300316, rev0044 Service Operations 23
Copy Configuration If You have access to a copy of the Configuration Snapshot file from the old Luminato you can copy and restore this configuration to the new Luminato. Note! To configure the new Luminato using the Configuration Snapshot ability, the module setup and configuration must be exactly identical in the old and the new Luminato. 1. Switch on the Luminato and wait until the Luminato has start up. 2. Log in to the Luminato using the Luminato web user interface. 3. Select Administration -> Maintenance. 4. In the CONFIGURATION SNAPSHOT section, click the Browse.. button and select the Configuration Snapshot file You want to upload and click the Upload button to start uploading the file. Note! Please wait until the operation is completed and the snapshot file is visible in the list. 5. To activate the configuration, click the Restore link in the file list. Note! Configuration Snapshot works only within same software release. If Configuration Snaphot is uploaded to other version, proper operation cannot be guaranteed. Luminato Mechanical Installation, agile_59300316, rev0044 Service Operations 24
Legal Declarations Copyright Acknowledgements Information in this document is subject to change without notice and does not represent a commitment on the part of Teleste Corporation. Copyright 2010 Teleste Corporation. All Rights Reserved. No part of this document may be reproduced, transmitted, stored in a retrieval system, or translated into any other language without the express permission of Teleste Corporation. Luminato Mechanical Installation, agile_59300316, rev0044 Legal Declarations 25