SKF Shaft Alignment Tool TKSA 31 & TKSA 41. Quick Start Guide

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Transcription:

SKF Shaft Alignment Tool TKSA 31 & TKSA 41 Quick Start Guide

1. Case content 8 1 6 9 5 2 7 4 4 3 1. 1 TKSA 31/41 Display unit 2. 1 TKSA 31/41 S Measuring unit 3. 1 TKSA 31/41 M Measuring unit 4. 2 Shaft V-Brackets with chains 5. 90 mm Extension rods (TKSA 41 only) 6. 1 Chain tightening rod 7. 5 m (16 ft) metric and imperial measuring tape 8. 1 12V DC 3A Power supply 9. Country adapters (US, UK, EU, AUS) 10. 2 Micro USB to USB cables* 11. Printed Quick Start Guide (EN)* 12. Printed certificate of Calibration and conformance* 13. 1 Page of QR code stickers (TKSA 41 only)* * not shown 2. Mount the Measuring Units (MU) Mount the S MU on the Stationary machine side Mount the M MU on the Moveable machine side Brackets are symmetric and can be mounted either way Make sure the brackets are firmly tightened on the shaft 3. Switch On Press the On/Off button on the display unit (DU) for >1 second Press the On/Off button on both MU until the LED is on 4. Adjust the lasers Adjust the S unit vertically so that its laser faces the M unit in the centre of the detector Rotate the knob on the M units to adjust the laser in the centre of the S unit detector Firmly tighten the MUs on the rods 2 SKF TKSA 31 & TKSA 41

5. New alignment New alignment Quick way to start a new alignment job QR Code Scan a QR code sticker to create a new machine or retrieve an existing machine and start a new alignment Machine library Manually create a new machine or select an existing machine and start a new alignment 6. Enter dimensions Click the A box to enter the A dimension D is filled in automatically Use next arrow to move between boxes and enter the dimensions B and C. Choose an existing misalignment tolerance or create a custom tolerance. TIPS: Click on the left arrow to go back Click on the next arrow to go to the next step Imperial Units can be selected in the Settings before starting the alignment SKF TKSA 31 & TKSA 41 3

7. Take a measurement 1. Turn the shafts to the blue wedge at the 9 o clock position (-90 ) 2. When positioned within the blue wedge, the wedge becomes green 3. Click on the next arrow to take a measurement 4. Turn the shafts to the blue wedge at the 12 o clock position (0 ) 5. Click on the next arrow to take a measurement 6. Turn the shafts to the blue wedge at the 3 o clock position (+90 ) 7. Click on the next arrow to take a measurement 8. Results Horizontal correction Symbol Take measurements again Change tolerance Finish and create report Go to corrections 4 SKF TKSA 31 & TKSA 41

9. Live vertical correction Shimming Rotate the MU to 12 o clock (0 ) Correct the alignment by following the arrows The arrows indicate the direction the motor has to go Target line Angular misalignment Parallel / offset Feet values Add or remove shims to achieve the selected tolerance The symbols become green when Within tolerance the chosen tolerance is reached Close to tolerance Out of tolerance 10. Live horizontal correction Rotate the MU to 3 o clock (+90 ) Up arrow means the motor has to go to the right Down arrow means the motor has to go to the left Tighten the bolts when the correction is complete It is recommended to remeasure the alignment after correction 11. Create a report Report name is mandatory SKF TKSA 31 & TKSA 41 5

12. Declaration of conformity EC Declaration of conformity We, SKF Maintenance Products, Kelvinbaan 16, 3439 MT Nieuwegein, The Netherlands herewith declare that the following products: SKF Shaft Alignment Tool TKSA 31 & TKSA 41 has been designed and manufactured in accordance with: EMC DIRECTIVE 2004/108/EC as outlined in the harmonized norm EN 61326-1:2013, EN 55011: 2009 +A1:2010, EN 61000-4-2: 2009, EN 61000-4-3: 2006 +A1:2008 +A2:2010, EN 61000-4-4: 2004 +A1:2010, EN 61000-4-5: 2006, EN 61000-4-6: 2009, EN 61000-4-11: 2004 EUROPEAN ROHS DIRECTIVE 2011/65/EU The laser is classified in accordance with the EN 60825-1:2007. The laser complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 50, dated June 24, 2007. TKSA 41 only: The enclosed device complies with Part 15 of the FCC Rules. 47CFR: 2011 Part 15 Sub Part B Unintentional Radiators Contains FCC ID: 0C3BM1871, QDID: B020997. Manufacturer s Name, Trade Name or Brand Name: NovaComm. Model Name: NVC-MDCS71. Nieuwegein, The Netherlands, November 2014 Sébastien David Manager Product Development and Quality WARNING LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT P 1mW l = 635nm SKF Maintenance Products SKF is a registered trademark of the SKF Group. SKF Group 2014/12 www.mapro.skf.com www.skf.com/mount MP5429EN The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein.