Wear parts for Air-cooled MIG Welding Torches

Wear parts for Air-cooled MIG Welding Torches Wear parts for ML 50 TWIST / ML 6 / ML 50C 4 * Δ 8052202 8050038 8050037 Swan neck ML50 MIG-A Twist Swan neck ML 6 w/fitting Swan neck ML 50C w/fitting 5 * Δ 8020500 Insulating bush 6 * * Wear parts for ML 250 TWIST 80020 8002 Contact nozzle Contact nozzle ML 6, ML50C 7 * Δ 80002 Retaining clamp ML20/30/50 8 * Δ 8030202 CONTACT TIP. PLEASE SEE PAGE 5-6 50 9 * Δ 8040023 Gas Nozzle ML20/30/50 Conic 20 8040500 Gas Nozzle ML20/30/50 Cylindric 2 8040022 Gas Nozzle ML20/30/50 SPOT 22 800073 Protection cover 80252 80223 Wearparts box ML50 Ergo/Twist 0.6 steel Wearparts box ML50 Ergo/Twist 0.8 steel * = ML50 pre-assembled as standard. = ML6 pre-assembled as standard. Δ = ML50C pre-assembled as standard 4 8052302 Swan neck ML250 MIG-A Twist 5 800600 Retaining clamp ML250 6 8060 Tip adaptor ML250 M6 37mm * 80602 Tip adaptor ML250 M6 35mm 8 * 8030202 CONTACT TIP. PLEASE SEE PAGE 5-6 50 9 8040600 Gas Nozzle ML250 Cylindric 20 * 804060 Gas Nozzle ML250 Conic 80253 80224 80220 Wearparts box ML 250 0.6 steel Wearparts box ML 250 0.8-.0 steel Wearparts box ML250.0 alu Wear parts for ML 240 TWIST / Manager ML 240 / ML 24 4 8052402 805403 8050039 5 * 83077480 8307748 6 * 80604 8307749 80603 Swan neck ML 240 MIG-A Twist Swan neck ML 240 Manager Swan neck ML 24 w/fitting Gas diffuser ML/MV24 Black Gas diffuser ML/MV24 White Tip adaptor ML-MV240 CuCrZr 5mm Tip adaptor ML-MV240 brass 5mm Tip adaptor ML-MV240 brass 7mm 7 803200 CONTACT TIP. PLEASE SEE PAGE 5-6 8 * 80406 Gas Nozzle ML/MV240 Conic 9 80406 Gas Nozzle ML/MV240 Cylindric 8024 8023 8022 Wearparts box ML240 0.6-0.8 steel Wearparts box ML240.0 steel Wearparts box ML/MV240.0 alu 50949 Valid from 207 week 45

Wear parts for Air-cooled MIG Welding Torches Wear parts for ML 300 TWIST/ML 360 TWIST/Manager ML 360 4a 8052502 Swan neck ML300 MIG-A Twist 4b 8052602 Swan neck ML360 MIG-A Twist 5 * 802030 8020306 6 802636 802637 * 802640 802638 802639 7 80026 80300 Gas diffuser ML300/360 White Gas diffuser ML360 32mm White Tip adaptor ML300/360 M8-6 25mm Tip adaptor ML300/360 M8-6 32mm Tip adaptor ML300/360 M8-6 25mm Tip adaptor ML300/360 M8-8 28mm Tip adaptor ML300/360 M8-8 32mm Tip adaptor ML300/360 M8-6 22mm Tip adaptor ML300/360 M8-8 23mm 8 * 80320 CONTACT TIP. PLEASE SEE PAGE 5-6 9 80240300 804070 Gas nozzle ML/MV Cylindric Gas nozzle ML360 Cylindric nickelled 20 * 80240303 8040700 Gas nozzle ML/MV Conic Gas nozzle ML360 Conic nickelled 80232 80254 Wearparts box ML 300.0 steel Wearparts box ML 300.0 steel CuCrZr Wear parts for ML 400 TWIST 2 8052702 Swan neck ML400 MIG-A Twist 3a * 80203 Gas diffuser ML400 White 3b 80203 Gas diffuser ML400 Ceramic 3c * 802032 Gas diffuser ML400 Black 4a * 80040 Tip adaptor ML400 M8-8 43mm 4b 8004 Tip adaptor ML400 M8-8 47mm 5 80233 CONTACT TIP. PLEASE SEE PAGE 5-6 50 6 8040722 Gas Nozzle ML400 Cylindric 7 * 804072 Gas Nozzle ML400 Conic ø 8mm 8 8040720 Gas Nozzle ML400 Conic ø 4mm Wear parts for ML 500 TWIST 2 8052802 Swan neck ML500 MIG-A Twist 3 * 802033 Gas diffuser ML500 White 4 80042 Tip adaptor ML500 M/M8 43mm, CuCrZr 5 * 80233 CONTACT TIP. PLEASE SEE PAGE 5-6 50 7 * 8040723 Gas Nozzle ML500 Conic ø 20mm 2

Wear parts for Water-cooled MIG Welding Torches Wear parts for MV 240 TWIST / Manager MV 240 2 80252 80257 Swan neck MV240 MIG-A Twist Swan neck MV 240 Manager 3a * 83077480 Gas diffuser ML/MV24 Black 3b 8307748 Gas diffuser ML/MV24 White 3c 802203 Gas diffuser ML/MV24 Ceramic 4 * 80604 8307749 80603 Tip adaptor ML-MV240 CuCrZr 5mm Tip adaptor ML-MV240 brass 5mm Tip adaptor ML-MV240 brass 7mm 5 * 80320 CONTACT TIP. PLEASE SEE PAGE 5-6 6 * 80406 Gas Nozzle ML/MV240 Conic 7 80406 Gas Nozzle ML/MV240 Cylindric 8022 Wearparts box ML/MV 240.0 alu FKS 400 TWIST / Manager FKS 400 2 80252500 802550 Swan neck MV400 FKS Twist Swan neck MV 400 FKS Manager 3 9255504 Shrink FLEX Ø24 /8mm.2m glue 4 800769 Insulator for cooling unit FKS400 5 800767 Water cooling unit FKS 400 6 800764 O-Ring FKS400W (2 pcs.) 7 8022020 Insulationg ring FKS400W 8 * 80408 Tip adaptor MV400FKS 24mm 9 * 8023202 CONTACT TIP. PLEASE SEE PAGE 5-6 20 80240308 Gas Nozzle MV400FKS Cylindric 62mm 2 * 80240307 Gas Nozzle MV400FKS Conic 62mm 22 8024038 Gas Nozzle MV400FKS Cylindric 67mm 23 8024037 Gas Nozzle MV400FKS Conic 67mm 24a 804 Tip adaptor for isolator 400FKS 24b 8022035 Gas diffuser isolator 400FKS Note: 24a and 24b must be used together 80236 Wearparts box MV 400 FKS.0-.2 steel 3

Wear parts for Water-cooled MIG Welding Torches Wear parts for FKS 500 TWIST / Manager FKS 500 2 80252502 Swan neck MV500 FKS Twist 3 9255504 Shrink FLEX Ø24 /8MM.2m Glue 4 800772 Insulator for cooling unit FKS500 5 800770 Water cooling unit FKS 500 6 800766 O-Ring FKS500W (2 pcs.) 7 80220202 Insulationg ring FKS500W 8 * 804 Tip adaptor MV500FKS 38mm CuCrZr 9 * 8022032 8022033 Gas diffuser MV FKS/HD-S White Gas diffuser Ceramic HD-S+500FKS 20 * 8023202 CONTACT TIP. PLEASE SEE PAGE 5-6 2 80240300 Gas Nozzle ML/MV Cylindric 22 * 80240303 Gas Nozzle ML/MV Conic 23 80240304 Gas Nozzle ML/MV Super Conic 24 804070 Gas Nozzle ML360 Cylindric nickelled 25 8040700 Gas Nozzle ML360 Conic nickelled 80237 Wearparts box MV 500 FKS.0-.2 steel Wear parts for MV 450 / 550 TWIST 2 2 3 3 80252202 80252302 80252204 80252304 Swan neck MV450KD MIG-A Twist Swan neck MV550KD MIG-A Twist Swan neck MV450 MIG-A Twist Swan neck MV550 MIG-A Twist 4 80220303 Insulating Washer MV450/550 5. 8040 Tip adaptor MV450/550 M8 25mm 5.2 * 80406 Tip adaptor MV450-550 CuCrZr 25 5.3 80403 Tip adaptor MV450/550 M6 25mm 6. 80402 Tip adaptor MV450/550 M8 29mm 6.2 80409 Tip adaptor MV450-550 CuCrZr 29mm 7 80200307 Threaded Ring 8. * 80220309 Gas diffuser MV450/550 White 8.2 80220306 Gas diffuser MV450/550 Black 8.3 802203 Gas diffuser MV450/550 Ceramic 9 80220307 Gas diffuser MV450/550 Cylindric 20 * 8023202 CONTACT TIP. PLEASE SEE PAGE 5-6 2 80240300 Gas Nozzle ML/MV Cylindric 22 * 80240303 Gas Nozzle ML/MV Conic 23 80240304 Gas Nozzle ML/MV Super Conic 24 804070 Gas Nozzle ML360 Cylindric nickelled 25 8040700 Gas Nozzle ML360 Conic nickelled 8026 Wearparts box MV450/550.0-.2 steel 4

Contact Tips Contact tip - design and length Art. no. Item description ML 50 ML 250 ML 240 ML 300 ML 360 ML 400 ML 500 M 6 M 8 803000 ø 0.6 M6 ø 6 x 25 mm Cu nickel-plated ( ) ( ) ( ) ( ) ( ) 8030002 ø 0.8 M6 ø 6 x 25 mm Cu nickel-plated ( ) ( ) ( ) ( ) ( ) 8030003 ø.0 M6 ø 6 x 25 mm Cu nickel-plated ( ) ( ) ( ) ( ) ( ) 8030004 ø.2 M6 ø 6 x 25 mm Cu nickel-plated ( ) ( ) ( ) ( ) ( ) 8030 ø 0.6 M6 ø 6 x 25 mm Cu ( ) ( ) ( ) 80302 ø 0.8 M6 ø 6 x 25 mm Cu ( ) ( ) ( ) 80303 ø.0 M6 ø 6 x 25 mm Cu ( ) ( ) ( ) 80304 ø.2 M6 ø 6 x 25 mm Cu ( ) ( ) ( ) 803020 ø 0.6 M6 ø 8 x 28 mm Cu 8030202 ø 0.8 M6 ø 8 x 28 mm Cu 8030203 ø.0 M6 ø 8 x 28 mm Cu 8030204 ø.2 M6 ø 8 x 28 mm Cu 803200 ø 0.8 M6 ø 8 x 28 mm CuCrZr 80320 ø.0 M6 ø 8 x 28 mm CuCrZr 803202 ø.2 M6 ø 8 x 28 mm CuCrZr 803203 ø.4 M6 ø 8 x 28 mm CuCrZr 803204 ø.6 M6 ø 8 x 28 mm CuCrZr 8023220 ø 0.8 M8 ø 8 x 30 mm CuCrZr heavy duty 802322 ø.0 M8 ø 8 x 30 mm CuCrZr heavy duty 8023222 ø.2 M8 ø 8 x 30 mm CuCrZr heavy duty 8023 ø 0.8 M8 ø x 30 mm E-Cu 80232 ø.0 M8 ø x 30 mm E-Cu 80233 ø.2 M8 ø x 30 mm E-Cu 80236 ø.4 M8 ø x 30 mm E-Cu 80234 ø.6 M8 ø x 30 mm E-Cu 8023200 ø 0.8 M8 ø 8 x 30 mm CuCrZr 802320 ø.0 M8 ø 8 x 30 mm CuCrZr 8023202 ø.2 M8 ø 8 x 30 mm CuCrZr 8023203 ø.6 M8 ø 8 x 30 mm CuCrZr 8023204 ø.4 M8 ø 8 x 30 mm CuCrZr 8023205 ø 0.8 M8 ø x 30 mm CuCrZr 8023206 ø.0 M8 ø x 30 mm CuCrZr 8023207 ø.2 M8 ø x 30 mm CuCrZr 8023208 ø.4 M8 ø x 30 mm CuCrZr 8023209 ø.6 M8 ø x 30 mm CuCrZr = Mild steel Fe, stainless steel CrNi and FCW. ( ) = Alternative, but we recommend. = Aluminium welding. Δ = For gas nozzles with special length (depending on torch model). (Δ) = Alternative, but we recommend Δ. 5

Contact Tips Contact tip - design and length Art. no. Item description MV 240 MV 450 MV 550 MV 400 FKS MV 500 FKS M 6 M 8 803000 ø 0.6 M6 ø 6 x 25 mm Cu nickel-plated ( ) 8030002 ø 0.8 M6 ø 6 x 25 mm Cu nickel-plated ( ) 8030003 ø.0 M6 ø 6 x 25 mm Cu nickel-plated ( ) 8030004 ø.2 M6 ø 6 x 25 mm Cu nickel-plated ( ) 803020 ø 0.6 M6 ø 8 x 28 mm Cu 8030202 ø 0.8 M6 ø 8 x 28 mm Cu 8030203 ø.0 M6 ø 8 x 28 mm Cu 8030204 ø.2 M6 ø 8 x 28 mm Cu 803200 ø 0.8 M6 ø 8 x 28 mm CuCrZr 80320 ø.0 M6 ø 8 x 28 mm CuCrZr 803202 ø.2 M6 ø 8 x 28 mm CuCrZr 803203 ø.4 M6 ø 8 x 28 mm CuCrZr 803204 ø.6 M6 ø 8 x 28 mm CuCrZr 8023 ø 0.8 M8 ø x 30 mm E-Cu 80232 ø.0 M8 ø x 30 mm E-Cu 80233 ø.2 M8 ø x 30 mm E-Cu 80236 ø.4 M8 ø x 30 mm E-Cu 80234 ø.6 M8 ø x 30 mm E-Cu 8023 ø 0.8 M8 ø 8 x 35 mm CuCrZr Δ Δ Δ Δ 8023 ø.0 M8 ø 8 x 35 mm CuCrZr Δ Δ Δ Δ 80232 ø.2 M8 ø 8 x 35 mm CuCrZr Δ Δ Δ Δ 80233 ø.6 M8 ø 8 x 35 mm CuCrZr Δ Δ Δ Δ 80232 ø.0 M8 ø x 35 mm E-Cu ( ) (Δ) ( ) (Δ) ( ) (Δ) ( ) (Δ) 802322 ø.2 M8 ø x 35 mm E-Cu ( ) (Δ) ( ) (Δ) ( ) (Δ) ( ) (Δ) 802323 ø.6 M8 ø x 35 mm E-Cu ( ) (Δ) ( ) (Δ) ( ) (Δ) ( ) (Δ) 8023200 ø 0.8 M8 ø 8 x 30 mm CuCrZr 802320 ø.0 M8 ø 8 x 30 mm CuCrZr 8023202 ø.2 M8 ø 8 x 30 mm CuCrZr 8023203 ø.6 M8 ø 8 x 30 mm CuCrZr 8023204 ø.4 M8 ø 8 x 30 mm CuCrZr 8023220 ø 0.8 M8 ø 8 x 30 mm CuCrZr heavy duty 802322 ø.0 M8 ø 8 x 30 mm CuCrZr heavy duty 8023222 ø.2 M8 ø 8 x 30 mm CuCrZr heavy duty 8023205 ø 0.8 M8 ø x 30 mm CuCrZr 8023206 ø.0 M8 ø x 30 mm CuCrZr 8023207 ø.2 M8 ø x 30 mm CuCrZr 8023208 ø.4 M8 ø x 30 mm CuCrZr 8023209 ø.6 M8 ø x 30 mm CuCrZr 8023300 ø 0.8 M8 ø x 38 mm CuCrZr Δ Δ 802330 ø.0 M8 ø x 38 mm CuCrZr Δ Δ 8023302 ø.2 M8 ø x 38 mm CuCrZr Δ Δ 8023303 ø.6 M8 ø x 38 mm CuCrZr Δ Δ 802340 ø.0 M8 ø x 4 mm CuCrZr Δ Δ 8023402 ø.2 M8 ø x 4 mm CuCrZr Δ Δ 6 = Mild steel Fe, stainless steel CrNi and FCW. ( ) = Alternative, but we recommend. = Aluminium welding. Δ = For gas nozzles with special length (depending on torch model). (Δ) = Alternative, but we recommend Δ.

Spare Parts for ZA Art. no. Description 80200303 Swivel nut 26920008 Gas nipple Ms 800004 Gas nipple Ms 269008 Gas nipple CrNi 8007 O-ring 8020032 Spring pin without spring 2.5 mm ø 5 800773 Spring pin without spring 9.0 mm ø 6.5 800747 Spring pin with spring 24.0 mm ø 5.2 8008 Spring pin for ZA air 24mm ø 6.5 8008 Spring pin for ZA water 2mm ø 6.5 800706 ZA-ML Spring pin air 80200332 ZA-ML Spring pin water 8020030 Nut for ZA hose Swivel nut: Gas nipple: O-ring: 80200303 26920008 Ms x 8007 800004 Ms x 2 269008 CrNi x Spring pins: without spring 2.5 mm 8020032 ø5.0 without spring 9.0 mm 800773 ø6.5 with spring 24.0 mm 800747 ø5.2 Spring pin for ZA air 24.0 mm 8008 ø6.5 Spring pin for ZA Water 2.0 mm 8008 ø6.5 Socket Ø4 red, separate (2 pcs.) 8270004 7

Wire Liners Wire Wire diameter Steel liner / Steel teflon liner Plastic liner (PEH) with bronze neck Carbon teflon liner (carbon PTFE) with bronze neck Length of liner 3.4 m 4.4 m 5.4 m 6.4 m 4.4 m 4.4 m Fe Mild steel CrNi Stainless steel Cu Copper alloys Fe Flux Steel with flux cored wire CrNi Flux Stainless steel withflux cored wire Al Aluminium 0.6 mm.0 mm.2 mm.4 mm.6 mm 2.0 mm 2.4 mm.0 mm.2 mm.2 mm.4 mm.6 mm 0.6 mm.0 mm.2 mm.4 mm.6 mm 2.0 mm 2.4 mm.0 mm.2 mm.2 mm.4 mm.6 mm.0 mm.2 mm.2 mm.4 mm.6 mm 8060520 806052 806052 8060522 8060522 8060522 8060523 8060523 8060558 8060558 8060558 8060520 806052 806052 8060522 8060522 8060522 8060523 8060523 8060558 8060558 8060558 8060558 8060558 8060558 8060520 806052 806052 8060522 8060522 8060522 8060523 8060523 8060554 8060554 8060554 8060555 8060555 8060555 8060520 806052 806052 8060522 8060522 8060522 8060523 8060523 8060554 8060554 8060554 8060555 8060555 8060555 8060554 8060554 8060554 8060555 8060555 8060555 8060550 806055 806055 8060552 8060552 8060552 8060553 8060553 8060556 8060556 8060556 8060557 8060557 8060557 8060550 806055 806055 8060552 8060552 8060552 8060553 8060553 8060556 8060556 8060556 8060557 8060557 8060557 8060556 8060556 8060556 8060557 8060557 8060557 8060559 8060559 8060559 8060559 8060559 8060559 8060559 8060559 8060559 80607 806073 806073 806073 Fields highlighted in grey apply to steel teflon liner only For liner diameter Ø4 choose wire diameter 0.8 -.2 mm. For liner diameter Ø5 chose wire diameter.2 -.6 mm 8060700 8060700 8060707 8060707 8060707 8060700 8060707 8060707 8060707 8