1 INTRODUCTION Infrared Thermography Thermographic analysis provides a high-resolution, non-contact means of monitoring the condition of electrical and electromechanical equipment, roofing and wall insulation, and refractories. A detailed report is submitted including electrical anomalies found with colour photo documentation, infrared images, summaries of problems and corrective actions to be taken. FLIR THERMACAMTM P640 PROFESSIONAL INFRARED CAMERA The ThermaCAM P640 is the perfect instrument for the professional thermographer that knows the advantages infrared has to offer. For those users that put infrared at work several hours per day. The P640 is a feature rich system providing its users extremely high value. The ThermaCAM P640 is not just another infrared camera. Combined with the new ThermaCAM Reporter software it becomes a complete solution for extremely efficient infrared inspections and generating professional inspection reports. Being efficient. Getting the best possible result, in the fastest possible way. That is what happens when you are using the ThermaCAM P640. ThermaCAM P640 BENEFITS OF Infrared Thermography The integration of an infrared camera, digital camera, video light and laser pointer already allows you to do more inspections within a shorter time frame. Infrared and visual images, together with all other information captured with the ThermaCAM P640 in the field, are seamlessly integrated into the new ThermaCAM Reporter allowing for powerful temperature analysis and automatic reporting. The flexibility of the new ThermaCAM P640 will allow for efficient use regardless of application and user preferences. See the advantages the ThermaCAM P640 has to offer and become convinced that it will help you to increase productivity, see more anomalies and finally help you to save even more time and money. For more information, please contact us at; Tel: +6085663027/+6085622027 Fax: +6085659027 Email: amserve@streamyx.com 2
2 APPLICATIONS Application Some of the more notable applications for infrared thermography that have been promoted in Malaysia by Amserve are: Inspections of Electrical Systems such as transmission lines, distribution lines, switchboards, transformers, circuit breakers, electrical panels and cables. Show unwanted high resistance connections exist. Load is not distributed evenly among the fuse boxes. Inspection of Mechanical Systems such as turbines, paper machines, motors, pumps, fans, heat exchangers, cement kilns, conveyor belts, and bearings. Motor: Internal Winding Problem. Motor: Bearing Problem. 3
2 Application Inspection of Machine Structural Integrity such as boilers, chimneys, refractories, furnaces, flares, storage tanks, and pipes. APPLICATIONS Inspection of sediment and liquid level in vessels and storage tanks. Inspection of lagging integrity. 4
3 SPECIFICATIONS Specifications ThermaCAM P640 IMAGING PERFORMANCE Thermal: Field of view/min focus distance Spatial resolution (IFOV) Thermal sensitivity Image frequency Detector type Visual: Built-in digital video Standard lens performance IMAGE PRESENTATION Viewfinder External display Video output MEASUREMENT Temperature ranges Accuracy (% of reading) Atmospheric transmission correction Optics transmission correction IMAGE STORAGE Type File format THERMAL File format VISUAL Voice annotation of images Text annotation of images VIDEO STORAGE Type LASER POINTER Classification Type ENVIRONMENTAL SPECIFICATION Operating temperature range Storage temperature range Humidity Encapsulation Shock Vibration 24 x 18 / 0.3 m 0.65 mrad 60mK at 30 C 30Hz non-interlaced Focal plane array (FPA) uncooled microbolometer; 640 x 480 pixels 1.3 Mpixel, full color/built-in Target Illuminator/ exchangeable lens f=8 mm / FOV 32 Built-in, tiltable, high-resolution color viewfinder (800 x 480 pixels) Built-in 5.6 LCD (1024 x 600 pixels) RS170 EIA/NTSC or CCIR/PAL composite video, IEEE-1394 FireWire, USB -40 C to +500 C, in 2 ranges; up to + 2000 C, optional ± 2 C or ± 2% of reading Automatic, based on input for distance, atmospheric temperature and relative humidity Automatic, based on signals from internal sensors Removable SD-card (256 MB) Built in RAM memory for burst recording Standard JPEG; 14 bit thermal measurement data included Standard JPEG inked with corresponding thermal image 30 sec. of digital voice clip stored together with the image wired headset Predefined by user and stored with image Recording of fully radiometric IR-video clips in camera, transferable to SD-card Recording of MPEG-4 non-radiometric video to SD-card Type 2 Semiconductor AlGaInP Diode Laser: 1 mw/635 nm (red) -15 C to +50 C (5 F to 122 F) -40 C to +70 C (-40 F to 158 F) Operating and storage 10% to 95%, non-condensing IP 54 IEC 529 Operational: 25G, IEC 68-2-29 Operational: 2G, IEC 68-2-6 5
4 TRACK RECORD Project Experience 2013 1 KT-2400 Lagging Integrity Infrared Inspection for B11 Oceancare/SSB Platform 2 Provision for Thermography Inspection for Kinabalu Platform (Contract) Talisman Malaysia Limited 2012 Using Thermograph Methodologies (Contract Extension) Lagging Integrity 4 Sand Level Monitoring for KN Platform SSPC 5 Well Intervention Sand Level Monitoring SF Platform SSPC 2011 Using Thermograph Methodologies (Contract Extension) Lagging Integrity 4 Sand Level Monitoring for KN Platform SSPC 5 Well Intervention Sand Level Monitoring SF Platform SSPC 6 Sand Level Monitoring Brunei Shell Petroleum 2010 Using Thermograph Methodologies (Contract) Lagging Integrity 4 Sand Level Monitoring for KN Platform SSPC 2009 Using Thermograph Methodologies (Contract) Lagging Integrity 2008 1 Provision of Non-Intrusive Predictive Inspection Service Using Thermograph Methodologies (Contract) Lagging Integrity SSB/SSPC 6