Kollmorgen Kollmorgen Automation Suite 1
Kollmorgen Business Structure Aligning with customer needs. 2
Core Competencies Broadest product line in the industry. Delivering the highest quality, with the industry s best lead time. Highly focused on integration between motion blocks. Controls Drives Motors Power Transmission Precision Linear Motion Multi-axis Single-axis PLC Embedded controls Programming tools Remote diagnostics Field service tools Servo / PMAC AC Induction Stepper DC High frequency PM Brushless Induction Stepper Servo DC Pancake Direct Drive Rotary Direct Drive Linear Specialty Motors Gearboxes Clutches Brakes Actuators Lead Screw Ball Screw Acme Screw Round Rail Square Rail 3
Convergence of Technology Full KAS automation and motion controller 1 axis of AKD servo drive plus additional onboard I/O EtherCAT network master for up to 8 or more drive axes and other EtherCAT devices such as AKT I/O terminals ModBus port for AKI HMI connection 4 4
Machine Scalability 5 5
Integrated Development Environment (IDE) One development environment for all system solutions Kollmorgen Automation Suite Runtime PAC System Programmable Drive System Drive Setup I/O Mapping PLC Programs CAM Profile Creation Motion Bus Setup 6
Automatic Setup of Drives and Remote I/O Scans EtherCAT Network and finds all Kollmorgen Components Easy mapping of drives and I/O to the PLC program Can use a mixture of real and simulated drives 7 7
Integrated I/O Setup AKT Field bus I/O Solutions for device connectivity and control Digital 4/8 Channel Digital Input Terminals (.2 and 3 ms) 4/8 Channel Digital Output Terminals (0.5A) 2 Channel Relay Output Terminal (2.0A N/O) Analog 4/8 Channel Analog Input Terminals 4/8 Channel Analog Output Terminals 2/4 Channel Thermocouple Terminals Specialty Modules Bus Feed Terminals (Standard & Fused) Isolation Terminal End Terminal Typical I/O System Configuration IP20 Motion Bus Coupler EtherCAT 8 Field Bus Coupler Profibus Configures from within Kollmorgen Automation Suite 8
KAS Motion Options PLC Open (MC Blocks) - OPTION 1 Industry Standard Function Blocks 9 9
KAS Motion Options Pipe Network (ML Blocks) OPTION 2 Simplifies creation of High Performance Multi-axis Motion using the Pipe Network Graphical Editor MASTER GEAR1 AXIS1 GEAR3 GEAR2 CAM2 AXIS2 AXIS3 10 10
IEC 61131-3 Compliance Multi-Language Support Mix Languages in One Project Structured Text (ST) Sequential Function Chart (SFC) Function Block Diagram (FBD) Instruction List (IL) Free Form Ladder Diagram (FFLD) 11 11
Development and debug tools online and debugging tools powerful tools for rapid machine commissioning and set-up Short Commissioning Time Breakpoints, Steps, Online Status Watch Window with Online Status Softscope in Real-Time for Motion & Tags Sequences Runtime Logging Comparison of Projects 12 12
Simulation No hardware necessary Control Panel Built into KAS IDE Simulation of Servo Axes 13 13
Cam Motion Creation Virtually unlimited points Drag and drop cam shaping Graphical representation of resulting Velocity, Acceleration, and Jerk 14 14
Integrated Servo Drive Configuration Integrated 15 15
Integration of HMI Development Common Software Platform for PAC and AKI Line of HMIs Automatic Tag Mapping Easy to Implement Advanced Features Trending Recipes Alarm Management Internal Variables Multiple Language Support Security Audit Trail 16 16
Pipenetwork Demonstration Program 17 17
Network Connectivity KAS utilizes EtherCAT as a Fieldbus for Automation Optimized for Motion, I/O, and more Protocol is optimized for determinism and fast update rates Synchronization with IEEE1588 standard of distributed clocks Most prolific Ethernet fieldbus with 1930 member companies KAS capabilities transcend the network Flexibility with network types beyond just EtherCAT to work at other levels in the machine and factory Modular design to adapt for future trends in network technology 18
Ease of Integration Additional Field Bus network communication setup is integrated into the IDE Share tags over the bus Ethernet/IP Modbus TCP/IP 19 19
Summary Cost Effective Faster Time to Market Reduced Parts Count Integrated Drive, Multi-axis Controller and Soft PLC High Performance/ Greater Machine Throughput Tight Integration of Motion and Machine Control Reduced Development Time Truly Integrated Development Environment Plug and Play Configuration 20 20
Q and A Questions 21 21
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