Vorne Industries. 2000S Series Serial Input Alphanumeric Display User's Manual

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Vorne Industries 2000S Series Serial Input Alphanumeric Display User's Manual 1445 Industrial Drive Itasca, IL 60143-1849 Telephone (630) 875-3600 Telefax (630) 875-3609

2000S Series Serial Input Alphanumeric Display Page 2

2000S SERIES SERIAL INPUT ALPHANUMERIC DISPLAY Table Of Contents 1. INTRODUCTION TO THE 2000S DISPLAY 1.1 Operation... 4 1.2 Power Up Message... 4 2. SETTING UP THE DISPLAY FOR YOUR APPLICATION 2.1 How To Change User Configurable Functions... 5 2.2 Selecting Input/Output Types... 5 2.3 Selecting Baud Rates... 5 2.4 Selecting Protocol Parameters... 5 2.5 Selecting A Line Terminator... 6 2.6 Addressing... 6 3. INTERFACING TO THE DISPLAY 3.1 Reset... 7 3.2 Direct Mode Operation... 7 3.3 Line Mode Operation... 7 3.4 Display Update Time... 8 3.5 Relay Output... 8 3.6 Data Entry Examples... 8 3.7 Notes On Vacuum Fluorescent Displays... 9 4. WIRING AND SPECIFICATIONS 4.1 Powering The Display... 10 4.2 Wiring Units With 5VDC Power Supplies... 10 4.3 Wiring For Units In Panel Mount Case... 11 4.4 Wiring For Units With Bezel Or No Housing... 11 4.5 Wiring Units To A Computer... 12 4.6 RS232 Serial Transmission... 12 4.7 RS485 Serial Transmission... 13 5. APPENDICES Appendix A Mounting Information... 14 Appendix B Character Set... 15 2000S Series Serial Input Alphanumeric Display Page 3

1. INTRODUCTION TO THE 2000S DISPLAY 1.1 Operation The 2000S is a serial input alphanumeric display. It can accept TTL, RS232, RS422, RS485, or Current Loop as serial data types (depending on input module implemented) and displays information on a field of 20 characters. Baud rates of 300, 1200, 2400, 4800 and 9600 are DIP switch selectable, as are protocol parameters of stop bits, data bits and parity. The 2000S can be set up to work in a line mode (updating the entire display field after receiving a carriage return, a line feed, or a carriage return line feed combination), or in an immediate mode (updating the display with every new character received). Up to 98 units can be individually addressed on a common data bus through use of internal DIP switches. 1 2 3 4 5 6 7 8 9 10 BAUD RATE addrs O N 1 2 3 4 5 6 7 8 9 10 1 0 9 2 3 4 5 6 8 7 1 0 9 2 3 4 5 6 8 7 1.2 Power Up Message When power is applied to units ordered with current loop, Serial TTL or RS232 interface, they scroll address, Baud rate, data bit, parity and line terminator settings until valid serial data is received. Units with RS422 or RS485 interface do not display a power up message. 2000S Series Serial Input Alphanumeric Display Page 4

2. SETTING UP THE DISPLAY FOR YOUR APPLICATION 2.1 How To Change User Configurable Functions All user configurable functions (input/output type, Baud rate, protocol parameters, line terminator, addressing modes) are located on the main logic board of the 2000S. Before removing the top cover of the display case, note the warning below. Warning - Shock Hazard Disconnect power to the display prior to opening the case. Do not reapply power until the case has been reassembled. 2.2 Selecting Input/Output Types Any one of the five available serial types (TTL, RS232, RS422, RS485 or Current Loop) can be active at one time. Exchanging input/output boards selects the serial input and output type. Any input type can be ordered with a unit, as well as separately ordered. Serial output (retransmission) is available as RS232, RS485 or RS422. The input board is mounted to the logic board. In order to access the input board, it is necessary to remove the top cover of the display case (see warning above). 2.3 Selecting Baud Rates The Baud rate is user selectable as either 300, 1200, 2400, 4800 or 9600, respectively, via the first 5 positions of a PC mounted, 10 position, in-line DIP switch. Only one switch of the first five should be in the on position and this switch will determine the Baud rate. 2.4 Selecting Protocol Parameters Positions 6-8 of the PC mounted, 10 position, in-line DIP switch select protocol parameters. Position 6 selects the number of data bits (7 bits when off, 8 bits when on). Position 7 selects parity, and is selectable between none (switch off- no parity bit allowed) and mark (switch on- parity bit received and ignored). Position 8 selects the number of stop bits after the data word (1 stop bit when off, 2 stop bits when on). 2000S Series Serial Input Alphanumeric Display Page 5

2.5 Selecting A Line Terminator Positions 9 & 10 of the PC mounted, 10 position, in-line DIP switch select the line terminator. The line terminator determines when the 2000S will update its display. If no line terminator is chosen (both 9 and 10 off), the display will be in the direct mode, and any valid character transmitted will be immediately displayed. If one or both of the line terminators (<CR> and <LF>) have been chosen, the display will update in a line mode. To select carriage return (ASCII 0DH) as the line terminator, switch position 9 should be on. To select line feed (ASCII 0AH) as the line terminator, switch position 10 should be on. To select carriage return line feed as the line terminator (ASCII 0D 0AH), both switch positions 9 and 10 should be on. 2.6 Addressing Addressing allows multiple 2000S units to be individually accessed on a common data bus. A set of two PC mounted, 10 position, rotary DIP switches determine the addressing mode. If addressing is not required, the two address switches should be set to 00. If addressing is required, the display must be configured with an explicit line terminator (see SELECTING LINE TERMINATOR), and all data transmitted to the display must be in the format of two digits of display address, followed by the data to be displayed and ended with the line terminator. Each 2000S display that is to be used in the address mode must have an address between 01 and 98 set on the two PC mounted, rotary DIP switches. When this condition is met, the 2000S will display incoming data only when the transmitted address matches the address set internally in the unit. If it is desired to have a particular display show every set of data transmitted, regardless of the transmitted address, set the two address switches to 99. Conversely, if it is desired to have every display show a set of data transmitted, regardless of the display address, transmit an address of 99 preceding the data. 2000S Series Serial Input Alphanumeric Display Page 6

3. INTERFACING TO THE DISPLAY 3.1 Reset Reset is internally pulled high and is active low (contact or switch closure to ground). Reset requires a 10 ms minimum duration signal. A reset places the unit in a state equivalent to power up (ready to receive datadisplay showing set conditions). The unit must be reset in order to acknowledge any changed baud rate, protocol, or address setting. 3.2 Direct Mode Operation When in the direct mode, the 2000S displays any valid character as soon as it is received, starting from the most significant (leftmost) character position. After the least significant position has been filled, the next valid character received will be displayed in the rightmost character position, with the previous 19 characters shifting one position to the left. The recognized control codes in the direct mode are: Keyboard ASCII Character Function 0DH CR Moves the cursor to the leftmost position, without changing display data. 0AH LF Clears the display and moves the cursor to the leftmost position. 08H BS Moves the cursor to the left one position, without changing display data. 7FH DELETE Blanks the previous character entered and moves the cursor to that position. 3.3 Line Mode Operation When in the line mode, the 2000S display allows flashing of all or part of a message, scrolling of a message, as well as a full range of brightness controls, all through special transmitted codes. It is not recommended to flash or scroll messages when transmitting to multiple units as the display rate changes when data is transmitted through the serial link. Portions of text delimited by control F (ASCII 06H) characters will be flashed, with multiple ^F characters allowable per text message. A single ^F preceding the text will flash the entire message. The flash rate is adjustable via the control R (ASCII 12H) character. This command is sent as ^RX followed by a line terminator where X represents an integer between 0 and 9. The slowest flash rate is represented by 0, the fastest by 9. Any changed flash rate takes effect with the next transmitted string with embedded ^F characters. The display brightness is adjustable via the ^B (ASCII 02H) character. This command is sent as ^BX followed by a line terminator where X represents an integer between 0 and 9. Minimum brightness is represented by 0, maximum brightness by 9. Any transmitted ^B command takes effect with the next transmitted text string. Messages can be scrolled across the display by using the ^S (ASCII 13H) command. The command is sent as ^S X (where X represents an integer between 0 and 9) followed by 20 characters of text and a line terminator. Minimum scroll speed is represented by 0, maximum scroll speed by 9. The flashing function cannot be used in a scrolling message. Keyboard ASCII Command Function 02H Control BX Brightness adjustment, X = 0-9. (0 = minimum brightness) 06H Control F Flash command. 12H Control RX Flash rate adjustment, X = 0-9. (0 = slow) 13H Control SX Scroll command, X = 0-9. (0 = minimum scroll speed) 0FH Control OX Output command, X = 0 or 1. (1 = relay on) 2000S Series Serial Input Alphanumeric Display Page 7

3.4 Display Update Time There is a required time between transmissions over the serial link while the display interprets the previous data and moves it to the display. The 2000S has a minimum time required between transmissions of 5 ms. 3.5 Relay Output The 2000S has a programmable output which can be accessed through the serial link. This output can be used to control external devices such as indicators or alarms. The command is sent as ^O (ASCII 0FH) X followed by a line terminator where X represents a 0 (output off) or a 1 (output on). Panel mount case units have an output relay that is rated for 3 Amps @ 120VAC and 3 Amps @ 28VDC. Bezel mount and open frame units have an open collector (NPN transistor) output that is rated for 0.25 Amps @ 30VDC. 3.6 Data Entry Examples All examples are with a CR (carriage return) line terminator chosen. If you are not using addressing: set the address switches to 00 and reset the unit. Data Transmitted Comments Data Displayed 2000S SERIAL DISPLAY {CR} 2000S SERIAL DISPLAY {CNT F} HELLO {CR} display flashes HELLO {CNT B} 0 {CR} VFD {CR} display @ MIN brightness VFD {CNT R} 0 {CR} {CNT F} display flashing @ MIN DISPLAY DISPLAY {CR} flash rate {CNT S} 9 MESSAGE {CR} the word message scrolls MESSAGE across the display continuously at the maximum speed For units using addressing: set the address switches to 01, for example, and reset the unit. Data Transmitted Comments Data Displayed 01 VFD {CR} VFD 07 HELLO {CR} unit ignores message (same as previous) 01 {CNT F} DISPLAY {CR} display flashes DISPLAY 01 {CNT B} 0 {CR} 01 SERIAL {CR} display @ MIN brightness SERIAL 01 {CNT F} DISPLAY {CNT F} only the word display DISPLAY MESSAGE MESSAGE {CR} flashes 99 ALL UNITS {CR} ALL UNITS 01 {CNT O} 1 {CR} relay of unit 1 turns on (display blanks) 2000S Series Serial Input Alphanumeric Display Page 8

3.7 Notes On Vacuum Fluorescent Displays Vacuum fluorescent display technology was chosen for this product because of its superior brightness, viewing angle and spectral qualities. The natural color emitted by the display tube is a greenish-blue, peaking at a wavelength of 505 nanometers. The display is filterable to blue, red or yellow by using different labels. If one of these colors is desirable for your application, please consult the factory. The VFD tube has a rated life of 50,000 hours (almost six years of continuous operation). Rated life is said to be reached when the display tube reaches half brightness. To maximize the life of the display, it is important to avoid keeping the same message fixed on the display for extended periods of time (i.e. hours). Thus, if you wish to have a default message appear on the display (such as "ALL SYSTEMS GO", "MACHINE RUNNING", etc.), it is suggested that you scroll the message in order to prevent imprinting it on the display's phosphors. 2000S Series Serial Input Alphanumeric Display Page 9

4. WIRING AND SPECIFICATIONS 4.1 Powering The Display The chart below outlines the operating power requirements of the three different size models of the 2000S display. MODEL 2005S 2009S 2015S SIZE 5 mm (0.20") OPERATING POWER 2.3 VA INRUSH CURRENT 9 mm (0.35") 15 mm (0.59") 3.6 VA 6.8 VA I(inrush) = I X 10 Formula for determining current is I = P / E Power Connections For Displays With Housing Option C (Panel Mount Case) - Power connections are made to a separate six-terminal power connector (marked A through F). Power is wired into terminals A and B as shown below. Terminal C is used to provide earth ground to the enclosure. It is highly recommended that earth ground be wired to terminal C as this will provide a safety ground to the enclosure as well as a return path for external electrical noise disturbances. OPERATING VOLTAGE OPTION 120 OPERATING VOLTAGE OPTION 24 OPERATING VOLTAGE OPTION 5 120 Volt AC ± 15% 10-30 Volt DC 5 Volt DC ± 5% (Regulated) A 120 VAC B 120 VAC C EARTH GROUND A DC GROUND B 10-30V DC C EARTH GROUND A DC GROUND B +5V DC C EARTH GROUND Power Connections For Displays With Housing Option B (Bezel Mount) Or O (No Housing) - Power connections are made to the first two terminals of the eight-terminal connector. The power supplied must be a very clean, well-regulated 5 Volts DC (± 5%). 1 DC GND IN 2 5V DC IN Χ 4.2 Wiring Units with 5VDC Power Supplies Due to the requirement for a well regulated (±5%) 5VDC supply, the high inrush current demands and the potential for voltage drop in wiring, it is recommended to wire units in a "star" configuration limiting the number of parallel connections. Also to limit voltage drop, 18AWG stranded wire should be used. 5 Volt Supply UNIT 1 UNIT 2 UNIT 3 UNIT 4 UNIT 5 2000S Series Serial Input Alphanumeric Display Page 10

4.3 Wiring For Units In Panel Mount Case Units in a case use Electrovert 6 & 8 pin detachable terminal strip connectors, (supplied with unit) for power and signal connections. 120 Volt AC - Panel Mount Case POWER IN RELAY COMMUNICATION 120 VAC 120 VAC EARTH GND N. OPEN COMMON N. CLOSED DC GND +5 VDC OUT RESET SERIAL IN + SERIAL IN - SER. OUT + SER. OUT - N.C. A B C D E F 1 2 3 4 5 6 7 8 10-30 Volt DC - Panel Mount Case POWER IN RELAY COMMUNICATION DC GND 10-30 VDC EARTH GND N. OPEN COMMON N. CLOSED DC GND +5 VDC OUT RESET SERIAL IN + SERIAL IN - SER. OUT + SER. OUT - N.C. A B C D E F 1 2 3 4 5 6 7 8 5 Volt DC - Panel Mount Case POWER IN RELAY COMMUNICATION DC GND +5 VDC IN EARTH GND N. OPEN COMMON N. CLOSED DC GND +5 VDC OUT RESET SERIAL IN + SERIAL IN - SER. OUT + SER. OUT - N.C. A B C D E F 1 2 3 4 5 6 7 8 4.4 Wiring For Units With Bezel Or No Housing Units with a bezel or no housing use a board-mounted, 8 position, Electrovert terminal strip. Use an Electrovert mating connector #25.320.0853.1 (provided with the unit). 1 2 3 4 5 6 7 8 GND +5 V IN RST SER. IN + - SER. OUT + - OC 2000S Series Serial Input Alphanumeric Display Page 11

4.5 Wiring Units To A Computer All serial output, such as the output from a personal computer, must match the communication standard of the serial input of the display. TRANSMIT DATA SIGNAL GROUND 1 DC GROUND 2 +5 V OUT 3 RESET 4 + SERIAL IN 5 - SERIAL IN 6 + SERIAL OUT 7 - SERIAL OUT 8 N.C. 4.6 RS232 Serial Transmission Maximum length of transmission is 70 feet. We recommend using shielded cable with the shield grounded at the receiver end. Driver Receiver RS232 Signal Ground 5 4 6 7 5 4 6 7 5 4 6 7 5 4 Unit 1 Unit 2 Unit 3 Unit n 2000S Series Serial Input Alphanumeric Display Page 12

4.7 RS485 Serial Transmission Maximum length of transmission is 4,000 feet. We recommend using a three-wire cable with the shield grounded at the receiver end. Add a 120 Ohm resistor across serial (+) and serial (-) as a line terminator at each end of the transmission line. + - Signal Ground Driver Receiver - + RS485 + RS485 - Signal Ground 4 5 1 4 5 1 4 5 1 4 5 1 Unit 1 Unit 2 Unit 3 Unit 32 2000S Series Serial Input Alphanumeric Display Page 13

Appendix A Mounting Information Housing Option C (Panel Mount Case) The fully enclosed panel mount unit can be mounted through the front panel cutout and fastened to the panel with two side clips (provided). An optional gasket provides front panel Nema 12 sealing. FRONT (DISPLAY) REAR (TERMINAL BLOCK) PANEL CUTOUT S R T U V Housing Option B (Bezel Mount) The bezel with attached display and logic boards can be mounted through the front of a panel cutout and fastened to the panel with four integral studs. U BEZEL DISPLAY TUBE TERMINAL BLOCKS B+.1 PANEL CUTOUT A+.1 T (4) 6-32 studs centered and 0.15 from bezel edge. Mounting studs of bezel fit through clearance holes drilled in panel. C D Housing Option O (No Housing) The display and logic board can be mounted to the rear of a panel by using the circuit board mounting holes (6-32 clearance holes) provided on each side of the display tube. DISPLAY TUBE TERMINAL BLOCKS J H G F B H A E C D Model 2005S 2009S 2015S Character Height 0.20 0.35 0.59 A 6.3 9.1 12.7 B 2.1 2.4 2.5 Note: All dimensions are in inches. C D E F G H J R S T U V 0.5 0.6 0.7 1.6 1.6 1.6 6.0 8.7 12.3 1.3 1.3 1.3 2000S Series Serial Input Alphanumeric Display Page 14 0.9 1.1 1.3 1.1 1.4 1.5 5.4 8.2 6.9 9.7 11.7 13.3 2.5 2.8 2.9 2.8 3.1 3.2 7.2 10.0 13.6 4.0 4.6 4.6

Appendix B Character Set 00h 01h 02h 03h 04h 05h 06h 07h 08h 09h 0Ah 0Bh 0Ch 0Dh 0Eh 0Fh 10h 11h 12h 13h 14h 15h 16h 17h 18h 19h 1Ah 1Bh 1Ch 1Dh 1Eh 1Fh 20h 21h 22h 23h 24h 25h 26h 27h 28h 29h 2Ah 2Bh 2Ch 2Dh 2Eh 2Fh 30h 31h 32h 33h 34h 35h 36h 37h 38h 39h 3Ah 3Bh 3Ch 3Dh 3Eh 3Fh 40h 41h 42h 43h 44h 45h 46h 47h 48h 49h 4Ah 4Bh 4Ch 4Dh 4Eh 4Fh 50h 51h 52h 53h 54h 55h 56h 57h 58h 59h 5Ah 5Bh 5Ch 5Dh 5Eh 5Fh 60h 61h 62h 63h 64h 65h 66h 67h 68h 69h 6Ah 6Bh 6Ch 6Dh 6Eh 6Fh 70h 71h 72h 73h 74h 75h 76h 77h 78h 79h 7Ah 7Bh 7Ch 7Dh 7Eh 7Fh 2000S Series Serial Input Alphanumeric Display Page 15

Vorne Industries, Incorporated 1445 Industrial Drive Itasca, IL 60143-1849 Phone: (630) 875-3600 Fax: (630) 875-3609 P0001R04