General Specifications Model NTPA400 Exatas Package Terminal Automation Overview GENERAL A terminal/large depot (hereinafter referred to as a terminal) is a storage area where petroleum products are received through cross-country pipelines and/or large marine vessels and are stored in tank farms. Subsequent distribution is carried out using trucks, barges, rail cars (popularly known as tank cars or wagons), and similar means. Yokogawa has gained years of experience in the automation of such terminals/depots and has released a packaged solution their management called Exatas. This GS is to highlight the features, functionality, and hardware and software requirements realizing and implementing terminal automation to meet the specific demands and needs of terminals. FEATURES - Integrated operation with seamless connection to ERP systems such as SAP R/3 - A Configuration Switch that enables individual selection of function modules - An open database management system that is realized using Oracle RDBMS - Multiple language support - High reliability associated with DCS and easy engineering using templates - User-friendly operation using Windows as the Graphic User Interface EXATAS FUNCTIONS Oil and LPG Tank Truck Loading Management Control and management oil and LPG tank truck loading. Oil and LPG Ship Loading/Unloading Management Control and management oil and LPG ship loading/unloading. Oil Rail Tank Car (Wagon) Loading Management Control and management oil rail tank car (wagon) loading. Tank Inventory Management Tank inventory management is implemented. Multi-owner Handling Terminals owned by a number of owners are taken into account. Security Control and Management Operational security is managed by providing individual passwords to respective users. Data Closing Function (with Loss-gain Calculation) Book-physical inventory differences are calculated products and tanks. Yokogawa Electric Corporation 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan Tel.: 81-422-52-5731 Fax.: 81-422-52-0612 Copyright Feb. 2000 7th Edition Aug.01,2006
2 SYSTEM CONFIGURATION Host Compartment Management Card Reader Fire Wall Ethernet Inmation LAN TAS Management HIS HIS TAS Server TAS Client Laser Printer PC Reception Work V net or Vnet/IP(Redundant) FCS Control Station Process Control FCS Control Station Truck/Rail-Car Loading, Ship Loading/Unloading, Tank Inventory Management Prosafe-RS Fire Fighting Prosafe-RS Emergency Shutdown TAS Control (CENTUM CS 3000) Prosafe-RS (Safety Instrumented ) Tank Gauge MOV Controller Card Reader Weigh Scale Subsystem Flow meter, Pump, Valve, Thermometer, Pressure meter, Digital I/O Equipment Figure Architecture Large Scale OIL/LPG Terminal (CENTUM CS 3000) F01E.ai
3 Host Compartment Management Card Reader Fire Wall Ethernet Inmation LAN TAS Management VDS Operation Console TAS Server TAS Client Laser Printer PC Reception Work FCN Control Nest Process Control FCN Control Nest Truck loading Ethernet Control Bus (Redundant) FCN Control Nest Ship Loading/Unloading Subsystem TAS Control (STARDOM) Tank Gauge MOV Controller Safety Card Reader Weigh Scale Flow meter, Pump, Valve, Thermometer, Pressure meter, Digital I/O Equipment F02E.ai Figure Architecture Middle Scale OIL/LPG Terminal (STARDOM)
4 Host Compartment Management Card Reader Fire Wall Ethernet Inmation LAN TAS Management TAS Server TAS Client Laser Printer PC Reception Work Ethernet Control LAN TAS Control (FA-M3) FA-M3 Common Use FA-M3 Truck Loading and Bay Control Card Reader Weigh Scale Subsystem Pump, Valve, Pressure transmitter, Flow meter Flow meter, Two-stage valve (FCV), Thermometer, Transmitter Equipment F03E.ai Figure Architecture Truck Loading (FA-M3) Host Connectivity A host system is regarded as an upper level computer. This system (not included as part of Exatas) is used terminal administration tasks such as order processing, truck/rail car/berth scheduling, invoicing and tax management and other management functions. TAS Management (TAS-MS) TAS-MS provides Exatas management function. It comprises a client/server model, with the Windows server providing the functions of interfacing with the host system, managing loading/unloading orders, and managing operation data. The Windows clients provide human interface functions. Any market-available PC can be used as a client. To facilitate a single window concept, the following is realized each platm: - CENTUM CS 3000: TAS client functions can be implemented in HIS (Human Interface Station). - STARDOM: TAS client functions can be implemented in STARDOM Operator Console. - FA-M3: TAS clients and FA-M3 Man Machine Interface can be implemented in client PCs. TAS Control (TAS-CS) TAS-CS provides Exatas control functions. There is a variety of choices the control platm as follow, which are all Yokogawa products easy integration: - CENTUM CS 3000, a distributed control system, is fully redundant to provide high reliability and flexibility and is suitable middle- or large-sized oil and/or LPG import terminals, stockpiling bases, etc., where increased reliability is required. - STARDOM, a network control system, is suitable middle-sized oil terminals or LPG secondary terminals, etc. where relatively less process control is involved and high reliability is required. - FA-M3, a programmable logic controller, is suitable sole truck loading or a simply configured terminal. As standard, TAS-CS is connected to field equipment and subsystems as explained in the following paragraphs. Control inmation required loading/unloading operations is downloaded from TAS-MS to TAS-CS where control functionality is implemented. User interface provides operation displays and control monitoring functions the operator. The user interface screen can be configured to suit the user s preference.
Subsystems Interface Subsystems include a tank gauging system, a MOV controller, a safety system and a card reader. A local Batch controller (PRESET) is also available to communicate with TAS-CS. Subsystems themselves are outside the scope of Exatas, however, they are integrated with Exatas using subsystem communication functions. Devices Interface devices such as flow meters, pumps, valves, thermocouples, pressure gauges, etc. are directly connected to TAS-CS using the appropriate I/O modules. STANDARD SPECIFICATION Exatas has been designed a typical terminal facility as outlined below. It should be noted that enhancements can be implemented if the customer s needs demand additional features. Terminal Facility Maximum number of terminal owners: 4 Orders/Result Inmation Maximum number of orders: 10,000 Result data retaining period: Loading/unloading transactions: limited by Oracle Daily closing data: number of days is user configurable. Master Inmation Truck/Rail-Car Master: limited by Oracle Product Master: limited by Oracle Oil Type Master: limited by Oracle Truck/Rail-Car Inmation Maximum number of compartments per truck: 12 Maximum number of trips per day: 9 Capacity Maximum number of oil types per BOL: 12 Maximum number of additives per oil type: 2 For CENTUM CS 3000 Maximum number of graphics per HIS: 1000 Note: Limited by Oracle indicates that there is no limitation from the package viewpoint. Maximum capacities: Order/Result inmation: 10,000 Truck master: 1,000 records Product master: 100 Oil-type master: 100 OPERATING ENVIRONMENT FOR TAS-MS 5 TAS-MS Hardware Requirements (Server) CPU: IBM PC/AT compatible Pentium 4 2 GHz or better, clustering is possible. Main Memory: 1 GB or more recommended HDD: 40 GB or more recommended Communication Device: Network Card Ethernet 10/100 Mbps VF701 Control Bus Interface Card V net or VI701 Control Bus Interface Card Vnet/IP (if CENTUM CS 3000 is selected as the control station) Peripheral Interfaces: Ultra SCSI card RAID1 or 5 disk recommended Uninterrupted Power Supply DSS-4 (DAT) Storage Capacity 40 GB Printer: LBP recommended BOL printout (Network Type or Centronics Bi-directional parallel interface) TAS-MS Hardware Requirements (Client) CPU: IBM PC/AT compatible Pentium 4 1.5 GHz or better Main Memory: 512 MB or more recommended HDD: 20 GB or more recommended Communication Device: Network Card Ethernet 10/100 Mbps TAS-MS Software Requirements (Server/Client) OS: Windows Server 2003 SP1 ( Server) Windows XP SP2 ( Client) RDB Oracle Work Group Server 10g Microsoft Offi ce 2003 Exatas Basic Function Exatas Optional Function For CENTUM CS 3000 LHS2411 Exaopc OPC Interface package HIS For FA-M3 DeviceXplorer OPC Server (Takebishi Electric Corporation) FUN(FA-M3 Universal Network) Driver (Tokyo Denki Sangyo Co.,Ltd) The number of tanks, bays and berths can be confi g- ured based on the confi guration of TAS-CS (i.e. FCS, FCN or FA-M3).
6 OPERATING ENVIRONMENT FOR TAS-CS TAS-CS Hardware Requirements Standard configuration of one of the control stations selected from among FA-M3, STARDOM, or CENTUM CS 3000 is recommended TAS-CS. TAS-CS Software Requirements The required software each one of CENTUM CS 3000, STARDOM or FA-M3. MODEL AND SUFFIX CODES Description Model NTPA400 Exatas Function Suffix Codes -S Basic Software License (One Exatas server and five client software licenses are included) 0 Always 0 0 Always 0 1 English version ORDERING INSTRUCTION - Please specify model and suffix codes. TRADEMARKS - CENTUM, FA-M3, ProSafe and Exaopc are registered trademarks of Yokogawa Electric Corporation. - STARDOM is a trademark of Yokogawa Electric Corporation. - Windows is a registered trademark of Microsoft Corporation. - Pentium is a registered trademark of Intel Corporation. - Oracle is a registered trademark of Oracle Corporation. - Ethernet is a registered trademark of Xerox Corporation. - SAP, R/3 is a registered trademark of SAP AG. - Other product and company names appearing in this document are trademarks or registered trademarks of their respective holders. - All Yokogawa Electric Corporation s product names appearing in this document are trademarks or registered trademarks of Yokogawa Electric Corporation. Subject to change without notice.