Height Gauges K-1
Made To Measure in the Course of the Manufacturing Process Height gauges perform one-dimensional measurements on a surface plate, preferably in granite. TESA-µHITE we offer to you in this section clearly shows that the combination of surface plates and height gauges can be an integral part of a full measuring system. These versatile height gauge s dedicated instruments are used for the measurements taken directly on a machine or a group of machines. These measurements are usually carried out during the various setting and sampling operations throughout the manufacturing process. They are specially made for checking parts that are difficult to machine due to their critical sizes. No need to be an expert. Practically everyone working in the workshop can use any TESA height gauge. TESA MICRO-HITE 1 and TESA-µHITE are recommended for inspecting workpieces up to the fist size. TESA MICRO-HITE 35, 6 and 9 are mainly dedicated to measure workpieces up to 1 m in size. Low measurement uncertainties. With a resolution of,1 mm, the measurement errors are below 2 µm or 4 µm for a measured length of 1 or 5 mm, respectively. A World of Measuring Capabilities Each model from TESA offers much more than a simple height gauge. With their one-dimensional measuring capability, these height gauges can measure lengths in the form of internal, external, height, depth, step and distance dimensions. The measurement programme integrated into the control panel calculates all feature relationships, automatically. This programme can also provide additional key functions for processing the values measured in both coordinate directions to establish bore positions. The coordinates of the two directions are captured successively while the workpiece is rotated trough 9 or any other known angle. The highly accurate upright guidance allows form and positional errors such as deviations from straightness, perpendicularity or parallelism including runout errors to be measured as well. For all measuring capabilities, refer to each single height gauge listed in this section. Comfortable, Easy-to-Handle Fully stand-alone design with cordless flexibility. Air cushion for easy, effortless displacement on the surface plate. Fast and reliable probing of the workpiece surface with a constant measuring force. High reliability through microprocessor controlled value capture. High accuracy through automatic selfcorrection of the bias errors of the height gauge ensured by CAA (Computer Aided Accuracy). Efficient operator guidance through the measurement operations. K-2
TESA MICRO-HITE 1 Height Gauge Factory standard General 1 mm / 4 in,1 mm and,1 mm or.1 in and.1 in Max. perm. error G*: 2, µm /.1 in Repeatability limit r*: 1, µm /.4 in * With use of the standard accessory TESA MICRO-HITE 1 main instrument Rust-inhibitor cast iron base with ground resting surface Guiding on the surface plate through mechan. contact Incremental glass scale with opto-electronic value capture, dividing period 2 µm. 11,5 x 1-6 K -1 Electromotorised head displacement also allowed manually. 1 mm /s for both numerical intervals,1 mm and.1 in or 5 mm/s for,1 mm and.1 in. Fast move: 3 mm/s Insert attachment: 4 mm dia. x 1 mm long,63 ±,1 N or 1 ±,1 N, switchable Electromotorised actuator Through the control panel Handy and fine Measures lengths in the form of internal, external, height, depth, step and distance dimensions of geometric elements having either a plane, parallel or cylindrical surface. Automatic recording of the culmination point of bores and shafts Memory functions «max», «min» and «max - min» in dynamic probing to establish straigthness, flatness and runout errors, for instance. Ideal for workpiece inspection close to the production area. 1 mm measuring span.,1 mm and,1 mm or.1 in and.1 digital display. Max. perm. error of only 2 µm due to the self-correction of the bias errors through CAA (Computer Aided Accuracy). Built-in temperature sensor so that the coefficient of linear expansion of both the height gauge and steel are matched (11,5 x 1-6 K -1 ). Motorised measuring head for fast probing at each measuring points. Automatic value capture controlled over the stability of the measuring force and the measured values. Constant measuring force using the motordriven actuator. Switchable. No manual calculation. RS 232 data output with direct linkage to TESA PRINTER SPC. Memory for the storage of up to 99 single values. K-3
TESA MICRO-HITE 1 Measuring Capabilities Control panel Without change of the probe direction Probe constant excluded h1 h2 h4 h4 h1 h2 h3 LCD. Display field: 67 x 33 mm. Display type: 3-line display (alphanumeric, 7-segment / sign) plus graphical symbols. Value display: 7-decade plus minus sign. First and secondary display have 7 or 4 signs. h3 Value display: 1 x 4,9 mm, auxiliary displays 1 and 2 : 7,5 x 3,7 mm or 5 x 2,5 mm. With change of the probe direction Probe constant included without storage of the culmination point h1 h2 h4 b2 b1 h3 with storage of the culmination point h1 h2 ø2 ø1 h3 Keyboard with 2 function keys PRESET function to enter a known value Acoustic signal 7 languages available for the report headings RS 232, opto-electronic and bi-directional Mains adapter No. 47.6154 : 11 to 24 Vac / 5 to 6 Hz / 6,6 Vdc / 75 ma Additional data Parallelism error Run-out error 5 C to 4 C = b «max - 1 C to 6 C h1 = h2 «min» 8 %,with no condensation «max»-«min» See drawings Net weight: 4,8 kg (main instrument No. 7.353). 1,45 kg (control panel No. 7.624 with cable No. 7.6191). Protection IP 5 (IEC 6529) EN 581-1, EN 581-2, EN 582-1, EN 582-2 Transport packing Identification number Inspection report Declaration of conformity K-4
7.348 TESA MICRO-HITE 1 Height Gauge consisting of the following components : mm mm in in 7.353 1 TESA MICRO-HITE 1 main instrument 1 4 7.624 1 Control panel to be connected to,1.1 TESA MICRO-HITE 1,1.1 7.6191 1 Connecting cable TESA-µHITE 1 to panel 7.62 1 Insert with a 5 mm dia. tungsten carbide ball tip 7.6192 1 Master piece for determining the probe constant, 1 mm /.3937 in 47.6154 1 Mains adapter, 11 to 24 Vac / 5 to 6 Hz 47.6155 1 Cable EU for mains adapter 1 ±,15 µm ø 55 ø5 7.62 33 44,5 ø 5 12 ø3 31 7.6192 7.621 Optional Accessories 7.621 Insert with a 3 mm dia. ball tip 7.6199 Universal Fixing shank with M1,4 and M2,5 threads (2 x 2) for the measuring inserts 7.627 Swivel support for positioning the control panel 7.622 Replacement batteries for panel No. 7.624, 6 Vdc / 1,2 Ah For TESA PRINTER SPC, cables and others: see section L. 13 M1,4 15 7.6199 ø1 M3 6,5 15 1 M3 8 M1,4 9 74 115 62 76 x 33 325 64 35 ON OFF 7 PRINT 1 2 : n 8 9 mm in 2 4 5 6 à/bis/to 1 125 1 2. 3-155 138 41 K-5
TESA-µHITE Height Gauge Factory standard 1 mm / 4 in to 16 mm to 6.3 in,1 mm and,1 mm or.1 in and.1 in Max. perm. error G: see table Compact design with measuring stand included Sensor equipped with a system for coaxial measuring according to the comparator principle (Abbe) or with use of the offset probe relative to the gauge axis. Length measurements in the form of internal, external, height, depth, step and distance dimensions of geometric elements having either a flat, parallel or cylindrical surface Memory functions «max», «min» and «max - min» in dynamic measurement. Programme functions and control panel similar to TESA MICRO-HITE 1 Examples as shown on page K-4. Ideal for workpiece inspection close to the production area. 1 mm measuring span,1 mm and,1 mm or.1 in and.1 in digital display Max. perm. error of only 2 µm due to the automatic correction of the bias errors through CAA (Computer Aided Accuracy) Integrated temperature sensor giving the height gauge the same coefficient of linear expansion as steel (11,5 x 1-6 K -1 ). Motorised measuring head for fast probing at each measuring point. Automatic value capture controlled over the stability of the measuring force and the measured values. Constant measuring force using the motor-driven actuator. Swtichable. No manual calculation. RS 232 data output with direct linkage to TESA PRINTER SPC. Memory capacity for 99 single values. Repeatability limit r : see table Measuring stand Measuring table in granite. Hardened steel column, dull-chrome plated and ground. Measuring table (W x D x H): 2 x 3 x 5 mm Column: ø 5 x 3 mm Finish lapped Accuracy grade according to DIN 876, Part 1 TESA-µHITE value sensor See page K-3 11,5 x 1-6 K -1 Electromotorised head displacement, 5 and 1 mm / s. Fast move 3 mm / s, also allowed manually. Fixing shank for meas. inserts: 6 mm dia. x 1 mm long,63 ±,1 N or 1 ±,1 N, switchable. Electromotorised actuator. Through the control panel K-6
Control panel LCD. Display field: 67 x 33 mm. Display type: 3-line display (alphanumeric, 7-segment / sign) plus graphical symbols. Value display: 7-decade plus minus sign. First and secondary displays have 7 or 4 signs. Value display: 1 x 4,9 mm, auxiliary displays 1and 2: 7,5 x 3,7 mm or 5 x 2,5 mm. Keyboard with 2 function keys PRESET function to enter a known value Acoustic signal Report headings available in 7 languages RS 232, opto-electronic and bi-directional Mains adapter No. 47.6154 : 11 to 24 Vac / 5 to 6 Hz / 6,6 Vdc / 75 ma Additional data 5 C to 4 C - 1 C to 6 C 7.349 TESA -µhite Height Gauge to 16 to 6.3 consisting of the following components : 7.623 1 TESA measuring stand with granite measuring table, 2 x 3 x 5 mm 7.354 1 TESA-µHITE electronic device including mm mm in in 7.35 1 TESA-µHITE value sensor 1 4 7.624 1 Control panel connected to TESA-µHITE,1.1,1.1 7.6191 1 Connecting cable TESA-µHITE 1 / Panel 7.6195 1 Axial insert holder with M2,5 thread 35.12 1 Insert with a 3 mm dia. tungsten carbide ball tip 7.6197 1 Insert with a 5 mm dia. tungsten carbide ball tip and offset point 7.6192 1 Master piece for determining the probe constant, 1 mm /.3937 in 47.6154 1 Mains adapter, 11 to 24 Vac / 5 to 6 Hz 47.6155 1 Mains cable EU for mains adapter 7.628 1 Plastic case Accuracy µm in µm in Position of the measuring insert relative to the measuring bolt axis coaxial 1,.5,5.2 offset 2,.1 1,.4 With use of the standard accessory mm in 8 %,with no condensation See page K-5 Net weights: 16,2 kg (stand No. 7.623). 2,6 kg (TESA-µHITE No. 7.35). 1,45 kg (control panel No. 7.624 with cable No. 7.6191). Protection IP 5 (IEC 6529) EN 581-1, EN 581-2, EN 582-1, EN 582-2 Transport packing ø16,5 ø15 1 ±,15 µm ø 55 Identification number 22,5 18 26 72 Inspection report Declaration of conformity M2,5 ø5 ø5 44,5 25,5 7.6195 7.6197 7.6192 ø 5 K-7
Factory standard Transport packing 12 Optional Accessories ø3 31 7.621 7.6194 Axial insert holder with a M1,4 thread 7.6196 Axial insert holder with a M3 thread 7.6198 Radial insert holder with a 4 mm dia. fixing bore 7.6199 Universal insert holder with a 4 mm dia. fixing shank (to be used in conjunction with the radial insert holder No. 7.6198); with M1,4 and M2,5 threads (2x2) for the measuring inserts 7.62 Insert with a 5 mm dia. tungsten carbide ball tip and a 4 mm dia. fixing shank for use with the radial insert holder No. 7.6198 7.621 Insert with a 3 mm dia. tungsten carbide ball tip and a 4 mm dia. fixing shank for use with the radial insert holder No. 7.6198 7.627 Swivel support for positioning the control panel 7.622 Spare batteries for panel No. 7.624, 6 Vdc / 1,2 Ah TESA PRINTER SPC, cables and others: see section L. ø5 7.62 ø16,5 ø5 22,5 7.6194-7.6196 33 M1,4 (Nr.7.6194) M3 (Nr.7.6196) 9 74 ø1 15 1 13 M1,4 M3 323 6,5 15 7.6199 M3 8 M1,4 58 ø5 ø15 14 248 14 35 ø5 28 5 3 2 1 7.6198 K-8
TESA MICRO-HITE 35 / 6 / 9 Height Gauges TESA MICRO-HITE main instruments 35 / 6 / 9 Factory standard Measuring span, application range and accuracy as shown on page K-11 Rust-inhibitor cast iron base with 3 ground circular faces in hardened stainless steel Air cushion usable for easy move of the height gauge accross the surface plate Incremental glass scale with reference point, dividing period of 2 µm. Opto-electronic value capture (TESA patent). 11,5 x 1-6 K -1 Measuring head mounted on a ball-bearing and displaced by means of both the knurled wheel and crank. Drive system can be locked or tighten. Fine adjust can also be additionally mounted. Available as an option. Automatic value capture with a constant measuring force. Visual and acoustic signal for acknowledgment. 3 mm / s 12 in / s 1,6 ±,25 N (at switch point) RS 232, opto-electronic Continued next page Self-contained design made to measure in 1 or 2 coordinate directions For length measurements in the form of internal, external, height, depth, step and distance dimensions of geometric elements with flat, parallel or cylindrical surfaces. Automatic capture of the culminating point on bores and shafts Memory functions «max», «min» and «max - min» in dynamic probing. TESA IG-13 digital probe lets you also measure any deviation from perpendicularity, straightness and parallelism as well as runout errors with result output in conformance with ISO 111. State-of-the-art concept associated with a high-quality design is the fruit of 2 years of experience in the manufacture of electronic height gauges. Ideal for inspection job close to the production. No cumbersome cables to clutter up the working area. Fast, simple and reliable probing of the workpiece and the bores, especially. 3 main instruments available with either a 365, 615 or 92 mm measuring span. Numerical display to,5,,1,,1 and,1 mm or equivalent in inch units. Extremely accurate measuring of deviations from length, straightness and perpendicularity due to the automatic correction of the bias errors through CAA (Computer Aided Accuracy). Coefficient of linear expansion identical to steel (11,5 x 1-6 K -1 ). Control panels «1D» and «POWER PANEL» for value processing and output with interactive display to guide the operator. No manual calculation. 99 workpiece oriented measurement cycles, programmable. Each cycle includes a number of 64 features with related limits of size. Built-in printer for result output or possible use of an external unit to get a hardcopy in A4 format. RS 232 data output. Every height gauge comes with a SCS calibration certificate. K-9
TESA MICRO-HITE For the Most Challenging Measuring Applications Measurements in one coordinate direction Height Gauges Rechargeable battery pack, 6 V, 3, Ah or mains adapter 24 h with use of the battery pack and 2 h for the pump in use for creating the air-cushion Measurements in two coordinate directions 1 C to 4 C Y YW A - 1 C to 6 C 8 %, with no condensation Protection IP 4 (IEC 6529) X YG XG XW 6x ø... A Dedicated programme functions for form and shape as well as positional errors Measurements using TESA IG-13 digital probe EN 581-1 EN 581-2 EN 582-1, EN 582-2 (as long as the mains adapter is not used) Net weights (without panel and battery pack) Main instrum. 35: 33 kg 6: 38 kg 9: 45 kg.../l.../l.../l... ø............ A A Transport packing Identification number SCS calibration certificate A K-1
TESA MICRO-HITE 35 / 6 / 9 Height Gauge Sets 7.333 TESA MICRO-HITE Height Gauge Set 35 7.334 TESA MICRO-HITE Height Gauge Set 6 7.335 TESA MICRO-HITE Height Gauge Set 9 consisting of the following components, but without control panel : 7.321 1 TESA MICRO-HITE 35 main instrument 7.322 1 TESA MICRO-HITE 6 main instrument 7.323 1 TESA MICRO-HITE 9 main instrument 7.6143 1 Standard insert holder 7.662 1 Standard insert with a 5 mm dia. carbide ball tip 7.615 1 Master piece for determining the probe constant, 2, mm /.7874 in 7.6142 1 Electric pump already mounted for creating the air-cushion beneath the gauge base 7.6141 2 Battery packs (order number for one item only) 47.6154 1 Mains adapter, 11 to 24 Vac / 5 to 6 Hz 47.6155 1 Cable EU for mains adapter 7.6151 1 Dust cover for TESA MICRO-HITE 35 7.6152 1 Dust cover for TESA MICRO-HITE 6 7.6153 1 Dust cover for TESA MICRO-HITE 9 Optional accessories for TESA MICRO-HITE main instruments 35 / 6 and 9 7.6144 Add-on fine adjustment device for extra fine movement of the measuring head, complete 7.6157 Spare battery pack No. 7.6141 47.6156 Cable US for mains adapter 25 ø5 73 2 7.662 55 7.6143 Technical Data Models 35 6 9 mm 365 615 92 in 14 24 36 mm 52 77 175 with standard accessory in 2 3 42 with insert holder mm 575 825 113 No. 7.657 in 22 32 44 2±,5 ø55 (2 + 3. L) µm (L in m) with standard accessory (.1 +.3. L) in (L in in) µm 2 2 2 with standard accessory in.1.1.1 72 ø5 117,5 Frontal and sideways using TESA IG-13 digital probe µm 6 8 12 7.615 K-11
Control Panels for TESA MICRO-HITE 35 / 6 / 9 Control Panel «1D» t Dual LC display 128 x 63 mm in size. Upper display field for length values measured (7-segment / sign) and symbols for the functions. Lower full dot display field for perpendicularity and straightness measurements as well as symbols for the operatorcontrolled function keys. Measured values (7- decade) plus minus sign Main display 8 x 4 mm, auxiliary display 6,3 x 4,2 mm. PRESET function for entering any known value Input of size limits for toleranced features Continuous display Manual or automatic triggering of data transfer Output of inspection reports with headings in 5 languages. A4 format also available using an external printer unit. 7.6145 TESA Control Panel «1D» With dedicated programme for measuring in one coordinate direction as well as for perpendicularity and straightness measurements.,5 /,1 /,1 and,1 mm.2 /.1 /.1 /.1 and.1 in 7.6163 TESA Control Panel «POWER PANEL» With dedicated programme for measuring in 1 and 2 coordinate directions with geometric combination of the measured values. Lets you also measure perpendicularity, straightness and squareness. Provides 99 workpiece oriented measurement cycles including 64 features with related limits of size, programmable. Memory capacity for 25 measured values. Statistical value processing (SPC). Result output via the built-in matrix printer or in A4 format using an external unit. PCMCIA memory card reader enabling measurement cycles and results to be stored. Operator-controlled on-screen display. Via TESA MICRO-HITE Protection IP4 (IEC 6529),5 /,1 /,1 and,1 mm.2 /.1 /.1 /.1 and.1 in Accessories for TESA «POWER PANEL» : 47.661 Formatable memory card, type JEIDA SRAM, 128 k 47.649 Memory card reader for PC 47.658 Thermal paper roll, 57 mm wide K-12
Optional Accessories Factory standard Optional Accessories for TESA MICRO-HITE 35, 6 and 9 Additional accessories are listed on page K-18. 7.614 TESA IG-13 Probe Set consisting of: 7.6139 1 TESA IG-13 digital probe with measuring span of 13 mm or.5 in 7.6138 1 Attachment for TESA IG-13 digital probe Other Accessories 19.65 Lift lever for the measuring bolt 35.451 Extension 1 mm for the measuring insert Control Panel «POWER PANEL» 116,3 13 1 Dual LC display 128 x 63 mm in size. Upper display field for length values measured (7-segment / sign) and symbols for the functions. Lower full dot display field for perpendicularity and straightness measurements as well as symbols for the operatorcontrolled function keys. Measured values (7-decade) plus minus sign. Main display 12,7 x 6,4 mm, auxiliary display 6,3 x 4,2 mm. 7.6161 TESA IGI interface For use as stand-alone measuring device with 1 or 2 TESA IG-13 probes No. 7.6139 associated with control panel TESA MICRO-HITE «1D» No. 7.614 (see the example opposite). Supplied with connecting cable No. 47.6147 (1 m long). Accessories 47.6154 Mains adapter - 11 to 22 Vac, 5 to 6 Hz 47.6155 Mains cable EU for adapter No. 47.6154 47.68 Hand switch for data transfer 47.681 Foot switch for data transfer See opposite S7.7276 TESA MEMOTAST-special Switchable probe. Technical data are valid for use of this probe in conjunction with TESA MICRO-HITE, model 1 or 11. ø2 PRESET function for entering a known value Input of size limits for toleranced features Continuous display Manual or automatic triggering of data transfer Output of inspection reports with headings in 5 languages. A4 format also available using an external printer unit. Via TESA MICRO-HITE N µm,5 (3 + 3. L) µm 3 L in m 64.6 TESA MEMOPRINT Matrix Printer Allows you to store up to 1999 values in the mem-- ory that can be subdivided to accommodate 99 distinct data files. Thermal printer type. Printing speed 1signs / s. RS 232 interface, bi-directional. Comes with rechargeable batteries and mains adapter. Accessories 7.6149 Support for TESA MICRO-HITE 47.658 Thermal paper roll, 57 mm wide 47.658 Connecting cable to TESA MICRO-HITE Protection IP 4 (IEC 6529) K-13