POINT CLOUD based REVERSE ENGINEERING Young-Ho Chai, Ph.D
3D Spatial Survey Workflow Hardware Requirements Phase Based Laser Scanner: -Leica ScanStation P20 x 1EA -Usage: Short-range, ~80m Time of Flight Laser Scanner: -Leica Scanstation C10 x 1EA -Usage: Long-range, ~ 300m Portable Laser Scanner: -Mantis Vision F5 x 1EA -Usage: Close-range, ~ 4.5m Total Station: -Leica TCR 1202 x 1EA Panoramic Photo Equipment: -Canon 5D Mark II with Sigma 8mm SSP20 (2012) SSC10(2010) MV-F5(2012)
3D Spatial Survey Workflow People Project Managing Team (2) - Hoyong Kim, Project Director - Siro Kim, Project Manager 3D Survey Team (6) - Ron Aarts, Adivising Director - 2 Laser Scan Teams; Each Team Consists of 3 People Survey Team (2) - Sanghak Han, Chief Surveyor 3D Data Processing & Modeling Team (5) - Sungwoo Cho, Director - Vikram Yedlapalli, Manager Total 15 Professionals will be assigned!
3D Spatial Survey Workflow Software Registration / Data Processing: - Leica Cyclone, Model, Register, Publisher Server Software: - Leica Cyclone Server (for Large D/B, efficient collaboration) Point Cloud Enabling Software: - Leica CloudWorx for MSTN, AutoCAD Pro, SPR, SP3D, PDMS - ClearEdge 3D Edgewise Plant - INOVx RealtyLinx Exchange for PDMS Engineering 3D Design Systems: - Intergraph Smart Plant 3D and AVEVA PDMS -Autodesk Navisworks
3D Spatial Survey Workflow 3D Laser Scanning & TPS Survey 3D laser scanning Total Station to collect target locations HDR Photography Raw as- built Scan Data (Point Cloud) Reference Coordinate System Point Cloud processing registration TrueView Database Survey Report Coordinate Drawings Cleanup Scan Data & QA / QC QA /QC reports Clash detection, etc. As-built Point Cloud Database
3D Spatial Survey Workflow 3D Scan PointCloud Post-Processing Cyclone Surface Modelling Cyclone Object Exchange Import & Reverse Engineering Customer S/W Data Q/A, Q/C 2D/3D As-built Data 획득
Top 3D Plant design systems Company Product Leica Interface Alias (Intergraph) I-Sketch PCF AVEVA PDMS CloudWorx for PDMS Bentley Systems AutoPLANT CloudWorx for AutoCAD Bentley Systems PlantSpace CloudWorx for Microstation CAE Plant4D CloudWorx for AutoCAD CloudWorx for Microstation COADE CADWorx CloudWorx for AutoCAD Dassant Systems CATIA PTS Import Intergraph PDS CloudWorx for Microstation Intergraph SmartPlant 3D 3D As-Built Model Import (or SmartPlant Review Interface) Intergraph SmartPlant Review CloudWorx for SPR UGS FactoryCAD CloudWorx for AutoCAD
3D Model Intergration
Lsser Scans shown within design environment
Truview Sample
Truview Sample
Laser Scan Data VS Model Data QA/QC
Laser Scanning Engineering Services Chemical Petrochemical Industrial plants Power Generation Pharmaceutical Food industry Shipping Structural Civil
Shipbuilding & Offshore Platform Comprehensive 3D cloud-point scan of the entire facilities
Pipe Fabrications Pre-Fab Piping Inspections At Fabrication Shop
Scanning For Design & Installation Condenser Scans converted to models in Cyclone
Clash check of as built against design model CloudWorx as a plug-in for 3D Design Tools Scanned Equipment & Structures XXXXXX in PDMS or Smart Plant 3D 3D Designed Model can also directly imported in Cyclone for the clash check CloudWorx for AVEVA PDMS CloudWorx for Integraph Smart Plant 3D
Traditional Work Process 8 Steps
Laser Scan Work Process 5 Steps Skipped Process : 1. Research Existing 2. Field Measurement 3. Field Check
Obstacles: weeds
Obstacles: steam/marsh
Geometry Modeling in Cyclone
Plant View Smart Plant Maintenance System
SP3D Job Process Piping 3D Scan Data DGN file Conversion (Single Line) Piping & Scan Data 비교 Modify or New Drawing
SP3D Job Process Equipment & Structure 3D Scan Data DGN file Conversion (Single Line) Piping & Scan Data Comparision Modify or New Drawing
SK MGC Revamp Project 2013.05~2013.08 PDS Modeling
SAMSUNG FINE CHEMICALS MC PLANT Project 2013.11~2013.12 SP3D Modeling
HYUNDAI RPLC DEEP CONVERSION PROJECT 2014.01~ SP3D Modeling