Benchmark on the numerical simulation of a tube bundle vibration under cross flow

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Benchmark on the numerical simulation of a tube bundle vibration under cross flow Fabien Huvelin (University of Lille & EDF R&D) Marcus Vinicius Girao de Morais (University of Cergy-Pontoise & CEA) Franck Baj (CEA) Jean-Paul Magnaud (CEA) Elisabeth Longatte (EDF R&D ) M hamed Souli (University of Lille) 1

INTRODUCTION CREATIF Program : Comprehension of the vibratory Response of an Array of Tubes in Interaction with a Fluid. steam water 2

Experiment AMOVI (CEA) H=100 mm D=12.15 mm Strain gage L=70 mm 24 fixed tubes (Plexiglas, f>300hz) 1 moving tube (steel, f=14.3hz) P/D = 1.44 Single phase flow (flow rate from 0 to 5 m 3.h -1 ) contact : fbaj@cea.fr 3

CONTENTS 1 Methodology 2 Real case (2D model) 3 Numerical case (2D model) 4 Real case (3D model) 4

1 Methodology 5

1.1 Boundary conditions Boundary conditions at fluid-structure interface u s = u σ s n = σ f f n Partitioned coupling FLUID SOLVER Coupling scheme Load Displacement/Velocity STRUCTURE SOLVER 6

1.2 Tools Structure solver (rigid body) 1 degree of freedom oscillator for EDF tool Finite element method with Lagrangian formulation for CEA tool Fluid solver Finite volume method with Eulerian formulation (EDF tool) Finite element method with Eulerian formulation (CEA tool) Use of an ALE technique to follow the structure interface (both cases) Partitioned procedure Fluid solver needs structure data at time t n+1 Structure solver needs fluid data at time t n+1 Prediction : the position of the structure interface at time t n+ 1 7

1.3 Improved serial staggered procedure Initialization Prediction of the fluid structure interface X pred, n+ 1 n fluid = X structure + t V 2 n structure next time step Fluid solver Mesh updating Prediction of the fluid force acting on the structure F pred, n+ 1 structure = 2F fluid F pred, n structure Structure solver (Piperno et al.,2001) 8

2 Real case (2D model) 9

2.1 Geometry (experiment AMOVI, CEA) WALL INLET FLOW FREE OUTLET WALL MOVING TUBE 10

2.1 Geometry (experiment AMOVI, CEA) WALL INLET FLOW FREE OUTLET WALL MOVING TUBE 11

2.2 Parameters Structure properties Fluid properties Natural frequency (Hz) 14.3 Density (kg.m -3 ) 10 3 Natural damping Mass (%) (kg.m -1 ) 0.25 0.298 Dynamic viscosity (kg.m -1.s -1 ) 10-3 Diameter (mm) 12.15 P/D Inlet velocity Reduced velocity Reynolds number (-) (m.s -1 ) (-) (-) 1.44 [0.03 ; 0.15] [0.5 ; 2.8] [1200;6000] 12

2.3 Quiescent fluid : water frequency CEA EDF Analytical Water frequency (Hz) 11.63 11.55 11.8 13

2.4 Quiescent fluid : water damping extrapolation CEA EDF Analytical Water damping (%) 1.216 1.215 1.18 14

2.5 Vibration under cross-flow Re = 1200 Re = 3000 Re = 4800 Numerical problem? Physical problem? 15

3 Numerical case (2D model) 16

3.1 Parameters Structure properties Fluid properties Natural frequency (Hz) 2.5 Density (kg.m -3 ) 10 3 Natural damping Mass (%) (kg) 0.0437 0.298 Dynamic viscosity (kg.m -1.s -1 ) 10-3 Diameter (mm) 10.00 P/D Inlet velocity Reduced velocity Reynolds number (-) (m.s -1 ) (-) (-) 1.44 [0.001 ; 0.035] [0.1 ; 4.5] [30 ; 1200] 17

3.2 Displacement v v inlet red = = -1 0.001 m.s 0.13 ( ) v v inlet red = = -1 0.02 m.s 2.62 ( ) v v inlet red = = -1 0.03 m.s 3.93 ( ) 18

3.3 Frequency and damping 19

4 Real case (3D model) 20

4.1 Geometry 7.5 Millions of elements 2048 processors 21

4.2 Preliminary results Reynolds = 3000 and DNS Displacement with 2D simulation Displacement with 3D simulation 22

4.3 3D effect 3D effects Pressure Velocity 23

CONCLUSION Catch the 3 behaviors of the structure Used of an extrapolation method for the damping Over-estimation of force fluid with 2D simulation (3D simulation is required) 3D simulation for numerical case 3D simulation with turbulent model for real case Comparison of the real case to the experiment AMOVI (CEA) 24