Kai Leverkoehne / Terence Yang, ABB DC Drives, 08/2011 ABB Modern and flexible for the future 2011 Slide 1
Ladenburg Made-in-Germany for the worldwide market! ABB 2011 Slide 2
We serve different target markets Modernization Machinery market, Non-motor applications, 2011 Slide 3
) EMC screened cables or EMC filters DC 2011 Slide 4
Where is the market for DC drives? 180 160 140 2009 308 MUS$ 120 100 80 60 Americas Asia EMEA 2010 > 6 % 2011 345 MUS$ 40 20 0 2009 2010 2011 2012 2013 2014 IMS Sep. 2010 Process industry Machine builders OEM s 2011 Slide 5
DCS550 Group September 5, 2011 Slide 6
DCS550 Welcome our new family member! OEM s 2011 Slide 7
DCS550 Power range Size F1 20 100 A DC Size F2 135 300 A DC Size F3 315 520 A DC Size F4 610 1000 A DC Mains voltage from 230 525 V AC 12 522 kw 16 700 HP 2011 Slide 8
DCS550 Field excitation OnBoard MV line MV / LV transformer (B6H) = superior performance! AC fuse Main contactor Commutation choke F1 K1 L1 Size F1 Size F2 12 A DC 18 A DC Field fuse Size F3 25 A DC - ~ - ~ Converter Size F4 35 A DC Field winding M DC fuse Load OnBoard 2011 Slide 9
DCS550 Compact and easy as principle! Field exciter terminals DCS550 Control Panel 3 Analog outputs 4 Analog inputs (16 bit) Tacho terminals Armature terminals Very compact dimensions Best fit for replacement Fieldbus or I/O-extension I/O-extension Encoder terminals 8 Digital inputs 4 Digital outputs 1 Digital output with relay Mains terminals Integrated 3-phase field exciter up to 35 A No additional wiring needed Inputs and outputs available in the standard module Less options needed 2011 Slide 10
DCS550 Commissioning is easy going! DriveWindow Light Only 7 steps for commissioning Autotuning for controllers Additional assistants for fieldbus and winder application program DCS550 Seven steps for commissioning Autotuning can be used as well 2011 Slide 11
DCS550 Why is the DCS550 robust? Air duct, Cooling air flow 2011 Slide 13
DCS550 Winder application macros included! (Dancer) Winder assistants for fast, easy and clear commissioning 2011 Slide 15
DCS550 Launch at the Hanover fair 2011 DCS550 2011 Many interested customers visited the ABB exhibition stand to see the DCS550 as new member of the DC drives family Our customers are impressed about the output power of the compact sizes. Furthermore, they like the significant cost-benefits of the drive for their applications. 2011 Slide 16
DCS550 Overview about requirements and solutions Requirements Optimal use of space Usable in machines outside of control rooms Adaptivity to applications Adaptivity to all machine builders On-site service and warranty DC drive DCS550 Compact dimensions Robust due to optimized design Flexible due to built-in winder macros, programmable Flexible due to large field current range ABB's global services is directly available in over 60 countries. Global Help for OEM s 2011 Slide 17
DCS800 The industrial drive Group September 5, 2011 Slide 18
DCS800 The industrial drive Drive modules for all requirements (DCS800-S) Technical characteristics 20 5200 A DC (9 4800 kw) 230 1000 V AC 0 1160 V DC Benefits Most compact converter module Scalable to all applications Internal 3-phase exciter (D1 D4) Covers the widest power range with same technology Free programmable by means of integrated IEC 61131 PLC 2011 Slide 19
DCS800 The industrial drive Complete drive solutions (DCS800-A) Technical characteristics 20 20000 A DC (5 18 MW) 0 1500 V DC 230 1200 V AC IP21 IP54 available Benefits Individually adaptable to customer requirements High power solutions in 6- and 12-pulse configurations User defined accessories like PLC or automation systems included 2011 Slide 20
DCS800 The industrial drive Same 'look and feel' as ABB AC Drives DriveWindow DriveWindow Lig Light DCS800, ACS550 and ACS350 panel hardware is identical Identical drive tools (DriveSize, DriveWindow, DriveWindow Light, CoDeSys, ) Same extension I/O modules (analog-, digital I/O, encoder and resolver) Same serial communication modules (Profibus, Ethernet, ) Same fast communication to ABB PLC s (e.g. AC 800M) Similar macros, parameter structures and command words Same ordering code 2011 Slide 21
DCS800 The industrial drive Modular Startup Assistant for easy commissioning! Available in DCS800 Control Panel and DriveWindow Light Intelligent filter above 1000 parameters Correct commissioning sequence Online help always available Assistants for Field current controller, Armature current controller, Speed feedback, Speed controller, Flux linearization 2011 Slide 22
DCS800 The industrial drive DCS800 Control builder - The free programming area Firmware and application programs are separate Standard tool (CoDeSys) IEC 61131 programming The binary file and / or source code are saved on the ABB Memory Card The source code can be protected by password Size and performance is suitable for cranes and winders The application and parameter are located on the ABB Memory Card 2011 Slide 23
DC drives in operation Some examples from our customers in industry Group September 5, 2011 Slide 24
DC drives in operation Double-girder crane refitted Plant Germany, power transformer factory Task Modernization of the entire crane system with newest technology DCS800 used for hoist motors Crane control program is in an external PLC connected via Profibus Benefit Reuse of DC motors Brake control inside DCS800 realized 2011 Slide 25
DC drives in operation Diving support vessel modernization Plant Norway, vessel Task Small footprint of the drives cabinet Stable operation with the diesel electric propulsion 60 Hz network Control by AC800M controller Benefit Reuse of DC motors (azimuth thruster) Fast delivery within 14 days DNV and HIL standard 2011 Slide 26
DC drives in operation Revamp of an aluminum foil winder Plant Argentina, aluminum-plant Task Installation of a drive including winder software (DCS800 with Memory Card) Further process depending calculations/control inside the drive to save a PLC Site-works completed within only 6 days Benefit Reuse of DC motors CoDeSys IEC 61131 programming 2011 Slide 27
DC drives in operation Mercury arc rectifier replaced with modern DC drives Plant Germany, steel-plant Task Replacement of mercury arc rectifier with modern thyristor drive system Two 12-pulse-parallel configurations for two motors up to 1200 V AC Emergency operation as 6-pulse Benefit Energy saving with newer technology Powerful single stack design 2011 Slide 28
DC drives in operation OEM using DC drives Plant Germany, OEM for corrugated-paper Task Change from DCS400 to DCS800 CoDeSys program to set all data necessary for fast commissioning Possibility to provide program for all old drives like AAD, PAD, Lenze, DCS400 Benefit Fast commissioning with pre-configured parameter sets Solution used for all old installation 2011 Slide 29
ABB DC drives Summary ABB is committed to supply LV DC-drives to worldwide markets ABB is investing in R&D, is further developing DC-technology and is launching DC-drives of next generation to the market Factor of success is also to find and train the best partners for this business (system integrators, technical distributors) DCS550 is the new single drive to replace the DCS400 DCS800 is fully available Big installed base of DC drives worldwide waiting for modernization and upgrade Focus also on other applications beside metals, like cranes, P&P, cement, sugar,. We believe, that there are a lot of opportunities for ABB DC drives!!! 2011 Slide 30