Application Note TD040001EN History Version Date Log of Change Serial Number Range for Manufactured Units DG_V0026 31 Mar 2015 Release of DG1 Firmware, Updated MCU DG_V0023 20 Jan 2015 Released DG1 (407/427) firmware, this revision is to fix bootloader, language pack update and correctly display brake resistor status DG_V01.02.0022 27 Oct 2014 Released DG1 (F427) firmware, this revision is to fix analog calibration offsets and new processor ID DG_V01.01.0022 13 Oct 2014 Release DG1 (F407) firmware, this revision is to fix analog calibration offset issues DG_V01.01.0020 25 June 2014 Release of DG1 Firmware, Updated MCU revision 2610728972 to Newer 2610450447 to 2610728972 2609680386 to 2610450446 2609428350 to 2609680385 2608631893 to 2609418349 DG_V01.01.0019 25 May 2014 Initial Creation, DG1 firmware release 2608369830 to 2608631892 DG_V01.01.0014 1 Jan 2014 Initial Creation, DG1 firmware release Up to 2608369829 Release Information DG_V01.02.0026 (427 MCU) DG_V01.01.0026 (407 MCU) Updates 1. Added additional Language packages- Italian, Polish, Czech, Romanian, Turkey, Russian 2. Download/Upload parameter time, decreased time to upload and download time for parameter to keypad. 3. Back button or left arrow on keypad allows to go to previous parameter when going through start up wizard 4. Field Weakening Performance improved to 400Hz 5. Added Multi Pump Control with using multiple drives with multiple pumps 6. Fault reset held for 5 sec clears Fault History 7. Hold Stop and Back Reset for 5 sec to return drive to Factory Default
Application Note TD040001EN 8. Keypad Reference display mode updates 9. Changed default value of PID Enable inputs to Force Close 10. Add DO function for 2 nd Motor Current Supervision and an Analog Supervision with high and low limits 11. Additional parameters added to the Start Up Wizard in Multi-Pump and Multi-PID 12. Added DI function to select between Stored Parameter Sets 13. Added Hysteresis on supervisions 14. Start/Stop logic for Start Pulse/Stop Pulse improved 15. Single Modbus register for all I/O status 16. Multi Monitor parameters viewed as text 17. Parameter Descriptions changed to reflected Analog scaling 18. PT100 feedback added to PID controller 19. Favorites added to set as default Page 20. DO function for DC Charge Switch state to indicate when DC bus voltage reaches level 21. Added additional input function for 2 different control input locations. 22. Added keypad control selection to remote selections 23. Added additional external faults with ability to change texted of fault 24. Updated Calculated temp algorithm for Fan Control 25. Changes made for single phase application performance Code Changes 1. Fault info stored to fault history on power up 2. AR Fault group number resolved 3. Improved the VF over voltage control oscillation preventing stopping 4. MPFC interlock control with drive output frequency with motor enabled 5. Removed the 2s limit on accel-decel time 6. External Fault/Emergency Fault on power up 7. Brake Chopper status user adjustable; changed display to Enabled/Disabled 8. MCU/DSP synchronization issue on power up 9. Changed Default Modbus TCP/RTU timeout form 2s to 10s 10. Change Product Name and Module Name to PowerXL DG1 11. Ability to select Second Motor nominal frequency when using second motor parameters 12. Flying Start when at zero current uses fixed gain and integral time without doing auto tune. 13. Drive will run to desired frequency after auto tune completed 14. Changed storage location of Fault History for 407 MCU 15. Added a feed Watchdog when reading EEPROM 16. Added memory assignment size for C-Stack zone, decreased usage from 99% to 80% 2 EATON CORPORATION www.eaton.com
Application Note TD040001EN 17. Loc/Rem button only changes Control Place to Local; doesn t change Local Control Place to be Keypad 18. Modbus TCP status update menu fixed 19. Parameter Compare to a parameter set fixed 20. I/O logic for Remote Control resolved when in Remote mode 21. Start/Stop logic set for Start-Enable; changed keypad display for the Enable input function 22. Multi-Motor with the inverted PID issue resolved 23. Parameter Store when loading PID parameters resolved 24. Improved MWH trip counter precision 25. Improved Start Torque actual value in DSP 26. Improved the keypad copy feature 27. FB actual speed was changed from Hz to % 28. Fixed issue with drive stopping after doing upload/download/copy/compare exercise 29. Over-voltage protection changed in flying start to 0.1s to 100Hz 30. 575V oscillation issues with frequency and current loops 31. Added relay output function to be enabled when Cold Weather and Preheat are active 32. Improved the Dead Band compensation on SVC mode. 33. Added implementation for single Phase applications to DSP and MCU 34. EIP call back functions changed using a different access structure DG_V01.02.0023 (427 MCU) DG_V01.01.0023 (407MCU) Updates 1. Added additional Language packages Code Changes 1. Bootloader issue when upgrading firmware to keypad resolved 2. Updated brake resistor status and brake resistor status 3. Updated Startup Torque Actual Value DG_V01.02.0022 New control board revision with increased memory, CanOpen, DeviceNet, expanded Profibus, and Event Logger capabilities. DG_V01.01.0022 Existing control board Updates 1. Parameter value update for EIP 2. Option card board status change to text 3. Error in password entered message 4. Update board rate speed when in bootloader mode EATON CORPORATION www.eaton.com 3
Application Note TD040001EN 5. Start-up wizard on power up 6. Added virtual mode reset for DG1 Sales Stand 7. MCU reset when communication parameters are changed 8. Read fault records with a single command 9. Latest fault is highest priority 10. Dynamic control in torque control mode when overvoltage or over current fault triggers 11. Dynamic brake control testing process 12. Flying start control when in sensor-less vector control 13. Motor preheat function 14. Improved Run indication refresh time 15. Update RTC time every second 16. Bandwidth unit parameter follows the unit selection 17. Added MWh value to the fault parameter stored 18. Keypad communication fault and Fieldbus fault detection parameters 19. EIP connection limit increased to 5 20. Ground fault limit parameter added to protections 21. MAC address display on keypad changed to hex 22. Unit change on Instant Power to KW 23. Added Acc 1/Dec 1 to start-up wizard 24. Added Motor Parameter Set1/Set2 to status bits 25. Add At_Ref bit to fault indication 26. Quick Stop command set via Fieldbus 27. Added fault code 91 for 24V status indication on DeviceNet board 28. Multi-Pump control sequence Code Changes 1. Fixed analog calibration issue 2. Processor ID change to assist in firmware upgrade process. (DG_V01.02.0022 only) 3. Language pack update for new processor ID.(DG_V01.02.0022 only) DG_V01.01.0020 Updates 1. N/A Code Changes 1. MAC address inverted issue DG_V01.01.0019 4 EATON CORPORATION www.eaton.com
Application Note TD040001EN Updates 1. Cold Weather function 2. Energy Calculator function 3. Energy savings 4. DO/RO delay function Code Changes 1. Torque Control cannot start with torque reference 2. Over Voltage fault, Over Current fault detection issue when in Torque Control mode 3. DC brake optimization fix 4. Regenerative energy control when decelerating from a full load current. 5. FRAM fault bug from V14 6. Add in virtual mode for internal testing of control board Compatibility List DG_V01.02.0026 MCU 01.02.0026 DSP 01.01.0024 Keypad 01.01.0021 Chinese Language Pack 01.01.0013 English Language Pack 01.01.0013 French Language Pack 01.01.0013 German Language Pack 01.01.0013 Portuguese Language Pack 01.01.0013 Spanish Language Pack 01.01.0013 Czech Language Pack 01.01.0013 Italian Language Pack 01.01.0013 Polish Language Pack 01.01.0013 Romanian Language Pack 01.01.0013 Turkey Language Pack 01.01.0013 Russian Language Pack 01.01.0013 Option Card 1 01.01.0007 Option Card 2 01.01.0007 Option Card 3 01.01.0007 Option Card 4 01.01.0007 EATON CORPORATION www.eaton.com 5
Application Note TD040001EN Option Card 5 01.01.0007 Profibus Card 01.02.0001 Firmware Upgrade Tool 01.01.00.10 CanOpen Card 01.02.0001 DeviceNet Card 01.02.0001 DG_V01.02.0023 MCU 01.02.0023 DSP 01.01.0021 Keypad 01.01.0018 Chinese Language Pack 01.01.0010 English Language Pack 01.01.0010 French Language Pack 01.01.0010 German Language Pack 01.01.0010 Portuguese Language Pack 01.01.0010 Spanish Language Pack 01.01.0010 Option Card 1 01.01.0007 Option Card 2 01.01.0007 Option Card 3 01.01.0007 Option Card 4 01.01.0007 Option Card 5 01.01.0007 Profibus Card 01.01.0008 Firmware Upgrade Tool 01.01.00.10 CanOpen Card 01.01.0000 DeviceNet Card 01.01.0001 DG_V01.02.0022 MCU 01.02.0022 DSP 01.01.0020 Keypad 01.01.0018 Chinese Language Pack 01.01.0009 English Language Pack 01.01.0009 French Language Pack 01.01.0009 6 EATON CORPORATION www.eaton.com
Application Note TD040001EN German Language Pack 01.01.0009 Portuguese Language Pack 01.01.0009 Spanish Language Pack 01.01.0009 Option Card 1 01.01.0007 Option Card 2 01.01.0007 Option Card 3 01.01.0007 Option Card 4 01.01.0007 Option Card 5 01.01.0007 Profibus Card 01.01.0008 Firmware Upgrade Tool 01.01.00.10 CanOpen Card 01.01.0000 DeviceNet Card 01.01.0001 DG_V01.01.0022 MCU 01.01.0022 DSP 01.01.0020 Keypad 01.01.0018 Chinese Language Pack 01.01.0008 English Language Pack 01.01.0008 French Language Pack 01.01.0008 German Language Pack 01.01.0008 Portuguese Language Pack 01.01.0008 Spanish Language Pack 01.01.0008 Option Card 1 01.01.0007 Option Card 2 01.01.0007 Option Card 3 01.01.0007 Option Card 4 01.01.0007 Option Card 5 01.01.0007 Profibus Card 01.01.0008 Firmware Upgrade Tool 01.01.00.10 DG_V01.01.0020 MCU 01.01.0020 EATON CORPORATION www.eaton.com 7
Application Note TD040001EN DSP 01.01.0019 Keypad 01.01.0015 Chinese Language Pack 01.01.0007 English Language Pack 01.01.0007 French Language Pack 01.01.0007 German Language Pack 01.01.0007 Portuguese Language Pack 01.01.0007 Spanish Language Pack 01.01.0007 Option Card 1 01.01.0006 Option Card 2 01.01.0006 Option Card 3 01.01.0006 Option Card 4 01.01.0006 Option Card 5 01.01.0006 Profibus Card 01.01.0005 Firmware Upgrade Tool 01.01.00.03 DG_V01.01.0019 MCU 01.01.0019 DSP 01.01.0019 Keypad 01.01.0015 Chinese Language Pack 01.01.0007 English Language Pack 01.01.0007 French Language Pack 01.01.0007 German Language Pack 01.01.0007 Portuguese Language Pack 01.01.0007 Spanish Language Pack 01.01.0007 Option Card 1 01.01.0006 Option Card 2 01.01.0006 Option Card 3 01.01.0006 Option Card 4 01.01.0006 Option Card 5 01.01.0006 Profibus Card 01.01.0005 Firmware Upgrade Tool 01.01.00.03 8 EATON CORPORATION www.eaton.com
Application Note TD040001EN All other supporting documentation is located on the Eaton web site at www.eaton.com EATON CORPORATION www.eaton.com 9
Application Note TD040001EN Additional Help In the US or Canada: please contact the Technical Resource Center at 1-877-ETN-CARE or 1-877-386-2273 option 2, option 6. All other supporting documentation is located on the Eaton web site at www.eaton.com/drives Eaton 1000 Eaton Boulevard Cleveland, OH 44122 USA Eaton.com 2014 Eaton All Rights Reserved Printed in USA Publication No. TD040001EN March 2015 Eaton is a registered trademark of Eaton Corporation. All other trademarks are property of their respective owners