EasyBuild- Assembly Manual. Enclosure for Desktop CNC /3D Systems STEPCRAFT 600/ 840

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Transcription:

EasyBuild- Assembly Manual Enclosure for Desktop CNC /3D Systems STEPCRAFT 600/ 840 Original assembly manual date of 10.03.2017

Dear customer, thank you very much for purchasing our high-quality kit of an enclosure of your Stepcraft Desktop CNC /3D System. This manual will take you through every step of the assembly. Please read the entire manual carefully before starting assembly. This way, you obtain an overview of the steps require which will help you avoid unneccessary mistakes. Please take care to use the the correct parts in the correct orientation as some parts differ only minimally. Please let a second person assist you in the assembly. Before beginning the assembly process, please verify that you have all of the required parts in your kit using the list below. Stepcraft provides video support with certain assembly steps. Simply scan the related QR code with your smartphone. If you do not have a smartphone, please enter the following URL in your web browser: www.stepcraft-systems.com/enclosure/xx-xx (replace xx-xx with the number under the QR code). Stepcraft has taken extreme care to ensure the correctness of the information contained in this manual. We accept no liability for damage in materials or injury to persons caused by assembling the enclosure. You are responsible for the safe operation of your Stepcraft Desktop CNC /3D System and its accessories. Content of the construction kit (illustrations are not true to scale) 1 enclosure front panel 2 3 enclosure rear panel upper profile 2x 4 5 6 lower profile front door profile bottom/ top lateral pane profile vertical without handle 413 mm 2x 2x 18x 7 lateral pane profile vertical with handle 411 mm 8 lateral pane profile horizontal 9 front pane profile vertical without handle 374 mm 600: 114 mm 840: 157 mm 6x 24x 6x

10 11 12 front pane profile vertical with handle 372 mm front pane profile horizontal rubber seal (silicone) 2x 600: 95 mm 840: 140 mm 8x 600: 6,00 m 840: 7,50 m connection profile (silicone) 13 orange 600: 2,1 m 840: 2,1 m 14 side pane 15 front pane black 600: 3,4 m 840: 3,4 m 600: 420 x 121 mm 840: 420 x 164 mm 12x 600: 381 x 102 mm 840: 381 x 147 mm 4x 16 17 18 base plate 600: 583 x 898,5 mm 840: 763 x 1156,5 mm base plate partition 600: 2x 840: 3x machine table 600: 454 x 898,5 mm 840: 634 x 1156,5 mm 19 20 21 top plate 600: 435 x 898,5 mm 840: 615 x 1156,5 mm plastic corner circular brush 70x 22 23 24 25 26 strip brush cable outlet slot nut, lockable slot nut, loose slot nut, loose external pivot pin 6x 10x 6x 32x

27 28 29 30 31 door handle pressure pin plastic foot socket head screw, M6 x 30 mm socket head screw, M5 x 30 mm 16x 16x 4x 4x 6x 32 33 34 35 36 flange screw, M5 x 12 mm flange screw, M6 x 20 mm set screw, M4 x 5 mm locking nut, M5 spacer M3 x 10 mm 2x 20x 6x 6x 2x 37 38 39 40 41 spacer, M5 x 50 mm button head cap screw, M3 x 6 mm wooden dowel cam lock screw cam screw 4x 600: 4x 840: 6x 600: 4x 840: 6x 600: 4x 840: 6x 42 43 44 45 46 end switch with cable supply cable conduit 6/4 mm emergency switch emergency switch cable controller board 3x 600: 3,30 m 840: 4,30 m 600: 1,11 m 840: 1,35 m 47 48 49 50 51 hole plug 8 mm hole plug 36 mm 15 pin Sub-D cable wood screw 3,5 x 15 mm grounding cable set incl. serrated lock washer 3x

Explanation of symboles and details: 1 = assembly phase A = assembly group 1 = work step = view of assembly phase = required parts for this work step = larger detailed view/ pre-assembly of parts = Tighten the screw. = Engage the screw, but do not tighten. = Caution Work particularly careful. = Tighten clockwise. = Remove protection film and affix self-adhesive part. = Fasten part with superglue, use sparingly, must not get on bearing or running surface. = Deburring. = Apply dish liquid as shown in picture. Required tools and materials: - Needle file (supplied) - Spanner 5,5 mm - Allen wrench 2,0 mm - Spanner 8 mm - Allen wrench 3,0 mm - Rubber mallet - Allen wrench 4,0 mm - Crosstip screwdriver - Allen wrench 5,0 mm - Superglue Differences in the assembly size 300 and 420: The illustrations in this assembly manual are exemplary and are based on the enclosure for size 840. Please pay attention to the different dimensions of the individual parts

1 Base frame A 17 39 41 2x 2x Size 600: Please produce 2x Size 840: Please produce 2x 1.1 16 40 600: 4x 840: 6x

1.2 A 600: 2x 840: 3x 1.3 4 2x 1.4 30 29 4x 4x

1.5 18 B 2 32 37 B1 32 22

1.6 B B 33 6x Preparatory steps for all doors: Before attaching the plastic corners it is especially important that the leading edges of all profiles are deburred with the supplied needle file in order to avoid blocking due to plastic chips.

C 8 20 600: 114 mm 840: 157 mm Please pay attention to the correct length 114/ 157 mm For an easier assembly of the plastic corners, please turn the profile and use the rubber mallet to fix it to the corner C1 12 600: 114 mm 840: 157 mm C2 20 Please produce 24x

D 27 C 7 411 mm Please pay attention to the correct length 411 mm D1 6 413 mm Please pay attention to the correct length 413 mm D2 14 Please produce 2x

E C 6 413 mm Please pay attention to the correct length 413 mm E1 6 413 mm Please pay attention to the correct length 413 mm E2 14 Please produce 2x

F C 6 413 mm Please pay attention to the correct length 413 mm F1 6 413 mm Please pay attention to the correct length 413 mm F2 14 Please produce 2x

G C 6 413 mm Please pay attention to the correct length 413 mm G1 7 411 mm Please pay attention to the correct length 411 mm G2 14 Please produce 2x

H C 6 413 mm Please pay attention to the correct length 413 mm H1 6 413 mm Please pay attention to the correct length 413 mm H2 14 Please produce 2x

I C 6 413 mm Please pay attention to the correct length 413 mm I1 7 27 411 mm Please pay attention to the correct length 411 mm I2 14 Please produce 2x

2 2 x D E F G H I Side doors (produce 2x) 2.1 D 12 415 mm 2.2 13 413 mm

2.3 C 27 2.4 E 2.5 13 415 mm

2.6 C 2.7 F 2.8 13 413 mm

2.9 C 2.10 G 2.11 13 415 mm

2.12 C 2.13 H 2.14 13 413 mm

2.15 C 2.16 I 2.17 12 415 mm

2.18 C 27 2.19 26 28 6x 3x 2.20 26 28 6x 3x Please produce 2x

3 Upper frame 3.1 1 23 24 25 34 2x 3.2 2

3.3 23 24 25 34 3 2x 3.4 3.5 33 2x

3.6 Please repeat worksteps 3.1 to 3.5 for the right of the enclose in a mirror-inverted way 3.7 19 Please pay attention to the dimension of the top plate 21 50 3.8 3x

J 11 20 600: 95 mm 840: 140 mm Please pay attention to the correct length 95/ 140 mm For an easier assembly of the plastic corners, please turn the profile and use the rubber mallet to fix it to the corner J1 12 600: 96 mm 840: 141 mm J2 20 Please produce 8x

K 27 J 10 372 mm Please pay attention to the correct length 372 mm K1 9 374 mm Please pay attention to the correct length 374 mm K2 14

L J 9 374 mm Please pay attention to the correct length 374 mm L1 9 374 mm Please pay attention to the correct length 374 mm L2 14

M J 9 374 mm Please pay attention to the correct length 374 mm M1 9 374 mm Please pay attention to the correct length 374 mm M2 14

N J 9 374 mm Please pay attention to the correct length 374 mm N1 10 27 372 mm Please pay attention to the correct length 372 mm N2 14

4 K L M N Front door 4.1 K 12 376 mm 4.2 13 374 mm

4.3 J 27 4.4 L 4.5 13 376 mm

4.6 J 4.7 M 4.8 13 374 mm

4.9 J 4.10 N 4.11 12 376 mm

4.12 J 27 4.13 26 28 4x 2x 4.14 26 28 4x 2x

O 5 23 24 25 34 P 5 23 24 25 34 P1 Guide the cable end firstly through the cable conduit and afterwards carefully through the profile. 42 43 600: 1450 mm 840: 1950 mm

5 Enclosure front 5.1 1 44 47 5.2 O Please degrease the surface first

5.3 P 4 Please degrease the surface first 5.4 45 5

6 Final assembly 6.1 3 35 6x 42 43 6.2 Guide the cable end firstly through the cable conduit and afterwards carefully through the profile. 2x 600: 898 mm 840: 1156 mm

6.3 6.4 5 6.5 33 10x

6.6 36 38 2x 2x 6.7 Insertion tool/ Switch-Box Emergency stop Desktop CNC /3D System LED Power (opt.) LED Switch (opt.) 12V Power (opt.) Door right Coor left Door front

6.8 38 2x 48 6.9 31 6x With the socket head screws M5 x 30 mm the Stepcraft Desktop CNC /3D System, control units or the Switch-Box and drawers can be fixed in their final position in the enclosure.

Stepcraft GmbH & Co. KG An der Beile 2 58708 Menden Germany Tel: +49 (2373) 179 11 60 Fax: +49 (2373) 179 11 59 info@stepcraft-systems.com Stepcraft 2017