BLITZ 60L - BLITZ 55 - BLITZ 50 Double head sawing machine with motorized movement of the mobile head and electronic control of the head tilting 12/08/2015 - Page 1 of 12
Technical specifications: First head fixed, second head mobile with automatic positioning. Positioning carried out by servomotor and reducer with centesimal precision Minimum cut at 90 between the two heads: 350 mm (can be reduced with dedicated software, optional) Maximum cutting distance between the two heads: 5-6.6 m. depending on the version supplied (can be increased with dedicated software, optional) Motor-driven cutting head tilted by means of a recirculating ball screw and nut offering high precision, repeatability and reliability Cutting angles vary according to the machine model, with electronic control of all graduations: - from 10 to 135 Blitz 50 - from 12 to 135 Blitz 55 - from 20 to 135 Blitz 60 L Accuracy to 2' of a degree No. 2 tungsten carbide saw blades ø 500 (Blitz 50)/550 (Blitz 55)/600 (Blitz 60L) mm according to machine model Oleo-pneumatic blade exit speed control (adjustable blade exit speed - rapid retraction) Blade exit speed regulator with numerical indicator Cutting area guard kit No. 4 horizontal vices which have a patented push system with a vertical component to guarantee contact with the machine horizontal table No. 2 vertical vices on internal side of the blade, automatically excludible for cuts with internal angles between 90 and 135 Movable head roller table (2.5 m.) Micro-drop pure oil blade lubrication system Direct motor to blade transmission Blade motors, three-phase 2.2 kw (3HP) 2800 rpm. Euro voltage 230/400V 50Hz; 275/480V 60 Hz Electric panel separate from pneumatic panel in lateral position Set-up for the installation of a chips and fumes extraction system Horizontal profile support tables in ground hardened steel and vertical in stainless steel (replaceable) Large size swarf collection box to allow easy collection Set up for the installation of a central motor-driven conveyor belt for collecting waste material and chips including inclined end Real time control of functions by NC Working pressure: 7 bar Air consumption per cycle 53 NL/cycle Touch-screen consolle for E and C versions Cable-carrying chain to the console located inside the base. The possibility of breakage is reduced helping the operator during the bar loading and piece offloading operations Flashing lights to warn when the machine is in operation Electric brake to stop the blade in less than 10 seconds 12/08/2015 - Page 2 of 12
Standard accessories: No. 2 tungsten carbide saw blades ø 500 (Blitz 50)/550 (Blitz 55)/600 (Blitz 60L) mm according to machine model Cutting area guard kit Movable head roller table (2.5 m.) No. 4 horizontal vices inside blade No. 2 vertical vices inside blade Micro-drop pure oil blade lubrication system Set-up for the installation of a chips and fumes extraction system FSTCut software licence USB port for data input from external software Set-up for Ethernet connection Teleservice contract for single machine (not available for version C, standard for version E) 12/08/2015 - Page 3 of 12
Cutting diagram BLITZ 50 12/08/2015 - Page 4 of 12
BLITZ 55 12/08/2015 - Page 5 of 12
BLITZ 60L 12/08/2015 - Page 6 of 12
MINIMUM CUTS* FIXED HEAD POSITION 90 45 internal 45 external 45 external 10 external 12 external 20 external 90 45 internal MOBILE HEAD MINIMUM DISTANCE BETWEEN POSITION HEADS (MINIMUM CUT) MM 350 90 45 internal 45 external 45 external 10 external 12 external 20 external 45 internal 90 685 352 360 485 478 485 492 492 NOTES Blitz 60L 55 50 Blitz 60L - 55-50 Blitz 55-50 Blitz 60L Blitz 50 Blitz 55 Blitz 60L Blitz 60L - 55-50 Blitz 60L - 55-50 *minimum cut is the blades distance measured internally between the two heads and at height 0 relative to the referential horizontal plane 12/08/2015 - Page 7 of 12
Control unit TEX COMPUTER GRAPHICS (E) Electronic equipment description: Touch monitor 15'' LED backlighting Sliding control panel onboard machine on linear guides 5-wire resistive Touch screen Standard mouse and keyboard placed in a compartment under the display Kit label printing device (optional) NC box Power-E PC - HP ultra SLIM Solid State Drive 80 GByte Processor Intel Core i3-3,3ghz, cache 3 MB 2 GB Memory SDRAM DDR3 Operating system Windows 7 Professional 3-year warranty ''on site'' International Internal USB ports plus one IP65 on front panel LAN connection kit including Ethernet board FSTCUT software Teleservice 12/08/2015 - Page 8 of 12
Description of functions and characteristic FSTCUT program: Semiautomatic cutting function with automatic profile height compensation, extrusion tolerance and piece counter with cutting disabling Direct import of DXF format Profiles archive can be organised by brand and by series. 2D display of the DXF associated with the profile and management of machining parameters associated with the profile Management of list filing folders with paths that can also be configured online Cutting lists imported via network or USB memory stick Cutting optimisation for lists Management of cutting statistics and blade wear Coating thickness and extrusion tolerance automatic corrector function Displaying 3D of profile Compatible with the format FOM FST datas (protocol P2K2) In the event of integration with FOM-FST frame designing programs, the element being machined is displayed on screen in a 2D graphic plan of the frame it is associated with Porgram for under size cuts Control of manual cutting lists Managing of users Management of profile colour archive Display of profile sections while executing cutting lists with indications of piece positioning on the machine Possibility of printing profile sections Possibility of printing profile sections and layout of the associated frame (only with cutting lists originating from Fom programs) Teleservice 12/08/2015 - Page 9 of 12
SILVER (C) Electronic equipment description: Industrial numerical control built into cabinet with remote controlled 5-wire resistive Touch screen display on the control panel 15 LCD colour graphic display LAN connection kit including Ethernet board USB port for archive management of data and parameters The USB port is also used for managing cutting lists from control software (No. 1 USB key included) CD with software to install in customer s PC in office dedicated to managing and converting cutting lists and DXF Software description: FOM Multitasking Operating System with user graphic interface with window menu and icons Cutting lists imported via network or USB memory stick Profile archive with assignment to the various work parameters and to profile-shaped sections with the possibility of importing real DXF type profile sections by means of converter offered as standard with the machine Semiautomatic cutting function with automatic profile height compensation, extrusion tolerance and piece counter with cutting disabling Display of profile sections while executing cutting lists with indications of piece positioning on the machine (only with cutting lists originating from Fom programs) Possibility of highlighting on monitor the element being machined in a graphic representation of the associated frame (only with cutting lists originating from Fom programs) Formulae & Type software for up to 6 variables where each element is assigned a description of the machining operations to be performed Possibility to work more types simultaneously with cut optimisation Software for shuttering and English-style door Software for creating glazing and/or panel lists Software for entering cutting lists manually from keyboard 12/08/2015 - Page 10 of 12
Optionals: Profile clamping (profile type to be specified) No. 4 Blade exit position transducer kit Blade rotation inverter kit Note: with standard voltages only Loading roller table 3 m. Loading roller table 4,2 m. Retractable pneumatic intermediate profile support kit Note: indicate whether it should be positioned as 1st or 2nd support Kit of receding external profile support (LH) for machines with 5 Mt. cutting length (to be fixed on the floor outside the machine) Receding external profile support (LH) for machines with 6.6 m. cutting length Adjustable clamping pad for vertical vice Adjustable double buffer kit for vertical vice Automatic profile height measuring device with lower mobile sensor + vertical vice Manual kit for under size cuts Intermediate profile lifter roller kit (for head loading area) Software licence for special cut-off (beyond measure and super minimum) and profile bevel cut for 45 cuttings Software licence kit for automatic step-by step cutting with photocells barrier Software licence kit for automatic step-by-step cutting with two-hand command key Software licence for conversion data not generated by FOM Programs Label printer Paper roll for printer; min. n. 10 pcs(58x35mm) Paper roll for printer; min. n. 10 pcs (100x36mm) (not available for version C, on request for version E) Teleservice contract for single machine (not available for version C, standard for version E) Kit for conveying chips to the middle of machine Swarf conveyor belt with inclined end (only for version 5 mt.)(unloading height 700 mm) Swarf conveyor belt with inclined end (only for version 6,6 mt.)(unloading height 700 mm) 5 m. integral guard system 6.6 m. integral guard system 12/08/2015 - Page 11 of 12
Optional: Packing Crate packing - 5 m. Crate packing - 6.6 m. Working Cut 5 m. 6.6 m. A (mm) 7800 9300 B (mm) 2100 2100 12/08/2015 - Page 12 of 12 C (mm) 2120 2120 Kg 2250 2540