DATA SHEET Automatic enset, AC-4 Single or synchronising gensets Power plant control Fast synchronising Control and protection Customised logic and control SW emulation of application DEIF A/S Frisenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fa: +45 9614 9615 info@deif.com www.deif.com Document no.: 4921240400J SW version: 4.3. or later
1. Application information 1.1. eneral information...3 1.1.1. Application...3 1.1.2. Application emulation...3 1.1.3. Inputs and outputs...4 1.1.4. Included functions...5 1.1.5. Protections...7 1.1.6. Single line application diagrams...8 1.1.7. Terminal overview...10 1.2. Power management applications...11 1.2.1. Application...11 1.2.2. Description...11 1.2.3. Power management functions...12 1.2.4. Easy configuration of single line diagrams...13 1.2.5. Safe power management system...13 1.2.6. Optional power management applications...14 2. Optional functionality 2.1. Display layouts...16 2.1.1. Option Y1...16 2.1.2. Option Y3...16 2.1.3. Option Y4...16 2.1.4. Option Y5...17 2.1.5. Option X3...17 2.1.6. Option X4...17 2.2. Available options...18 2.2.1. Available variants...18 2.2.2. Available software options...19 2.2.3. Available accessories...21 2.2.4. Hardware options and slot number location...22 3. Technical information 3.1. Specifications and dimensions...25 3.1.1. Technical specifications...25 3.1.2. Unit dimensions in mm (inches)...29 4. Ordering information 4.1. Order specifications and disclaimer...30 4.1.1. Order specifications...30 4.1.2. Disclaimer...30 DEIF A/S Page 2 of 30
Application information 1. Application information 1.1 eneral information 1.1.1 Application The Automatic enset, AC, is a control unit containing all necessary functions for protection and control of a genset. It can be used as a single unit for one genset, or a number of ACs can be connected in a complete power management system for synchronising projects, islanded or paralleled to the mains. The AC contains all necessary 3-phase measuring circuits, and all values and alarms are presented on the sunshine proof LCD display. The AC is a compact all-in-one unit designed for the following applications: Standard plant modes Island mode Automatic Failure Fied power Peak shaving Load takeover power eport Remote maintenance Applications Power plant with synchronising generators or a stand-alone generator. Can also be used in critical power plants. Critical power/emergency standby plants, black start generator. Power plant with fied kw setpoint (including building load). Power plant where generator supplies peak load demand paralleled to the mains. Plant mode where the load is moved from mains to generator, e.g. peak demand periods or periods with risk of power outages. Power plant with fied kw setpoint (ecluding building load). Used when the generator has to supply the load while a distribution transformer needs to be disconnected for service. The plant modes are configurable, and it is possible to change the plant mode on the fly both in single and in power management applications. All modes can be combined with Automatic Failure mode (AMF). Remote maintenance requires a DEIF RMB bo (separate product) and a set of cables (option J8). The plant/genset is easily controlled from the display unit, or a HMI/scada system can be implemented using one of the communication options. Three display units can be installed per control unit. 1.1.2 Application emulation In order to verify and test the functionality of the application, it is possible to use the emulation tool of the AC. Being connected to the AC gives the possibility to test a majority of the functionality, e.g. plant modes and logics, handling, mains and generator operation. Application emulation is useful for training, customising plant requirements and testing basic functionality that needs to be set up or verified. DEIF A/S Page 3 of 30
Application information In a power management system it is possible to control the entire plant, being connected only to one of the connected AC controllers. 1.1.3 Inputs and outputs The number of inputs and outputs in the AC can be tailored depending on the option selection. This table includes the number of I/Os in the standard unit (no options present). The four outputs of the governor/avr card in slot #4 are not included in the table. In-/outputs Occupied Available for other configuration Multi-selectable inputs 0 3 Digital inputs 2 for ON/OFF feedbacks (4 if MB is present)/1 E-stop RPM (MPU) 0 1 Relays for engine control 4 (start prepare/crank/stop/run) 0 9 (7 if MB is present) Relays for control 2 (4 if MB is present) 2 (0 if MB is present) Relay 1 (status/watchdog) 1 Open collector outputs 0 2 DEIF A/S Page 4 of 30
Application information 1.1.4 Included functions eneral functions AC-4 standard (Y3) AC-4 D (Y1) AC-4 mains (Y4) AC-4 BTB (Y5) Synchronising Short time parallel USB interface to PC Temperature-dependent cooling down Time-based cooling down Emergency cooling down kwh meter Day/week/month/total kvarh meter Day/week/month/total Engine running hours counter, emergency, normal Start attempt counter Maintenance counter Breaker operation counter Free PC utility SW (Windows) Permission settings in PC utility SW for limited SCADA access Password-protected setup Power derate Nominal settings for rental gensets Battery test, crank or asymmetry Lube oil renewal support (frequency and voltage) Fan control of 4 fans Fuel pump logic Engine block heater control Customised display views Command timers Master clock Pulse input counters Current thermal demands DEIF A/S Page 5 of 30
Application information Control functions AC-4 standard (Y3) AC-4 D (Y1) Start/stop sequences AC-4 mains (Y4) AC-4 BTB (Y5) Synchronising Close before ecitation (fast synchro.) Nos. of s/contactors to be controlled 2 1 2/1 1 Run coil Stop coil with wire break Relay outputs for speed control Event log with real-time clock Alarm log with real-time clock Battery crank test log with real-time clock M-Logic Logic configuration tool for plant customising AC-4 standard (Y3) AC-4 D (Y1) AC-4 mains (Y4) AC-4 BTB (Y5) Selectable input events, e.g. plant status Selectable output events, e.g. plant commands DEIF A/S Page 6 of 30
Application information 1.1.5 Protections Protections No. of ANSI AC-4 standard (Y3) AC-4 D (Y1) AC-4 mains (Y4) Reverse power 2 32R Short circuit 2 50P AC-4 BTB (Y5) Overcurrent 4 51 Voltage-dependent overcurrent 1 51V Overvoltage 2 59P Undervoltage 3 27P Overfrequency 3 81O Underfrequency 3 81U Unbalanced voltage 1 47 Unbalanced current 1 46 Underecitation or VAr import 1 32RV Overecitation or VAr import 1 32FV Overload 5 32F Busbar/mains overvoltage 3 59P Busbar/mains undervoltage 4 27P Load shed, three levels via current via busbar frequency via overload via fast overload 3 3 3 3 51 81 32 32 Busbar/mains overfrequency 3 81O Multi-config. inputs with wire break alarms, three inputs 2 NA Emergency stop 1 1 Overspeed 2 12 Low auiliary supply 1 27DC High auiliary supply 1 59DC enerator eternal trip 1 5 Tie/mains eternal trip 1 5 Synchronisation failure alarms 25 Breaker open failure 52BF Breaker close failure 52BF Breaker position failure 52BF Close before ecitation failure 1 48 DEIF A/S Page 7 of 30
Application information Protections No. of ANSI AC-4 standard (Y3) AC-4 D (Y1) AC-4 mains (Y4) AC-4 BTB (Y5) Phase sequence error 1 47 Deload error 1 34 Crank failure 1 48 Running feedback error 1 34 MPU wire break 1 NA Start failure 1 48 Hz/V failure 1 53 Stop failure 1 48 Stop coil, wire break alarm 1 5 Engine heater 1 26 Battery test alarm 1 NA Ma. ventilation/radiator fan 2 NA Not in Auto 1 34 Fuel fill check 1 NA 1.1.6 Single line application diagrams 1. Automatic mains failure and fied power/base load Standard, 1 controller 2. Island 3. Peak shaving, load takeover and mains power eport Display Display Display Transducer (TAS-331D) (MB) Busbar (MB) Consumers enerator (B) enerator (B) Consumers enerator (B) Diesel generator set Diesel generator set Diesel generator set DEIF A/S Page 8 of 30
Application information Optional 4. Multiple gensets, load sharing (1 controller per genset) 5.-9. Power managment Display 1 Display 2 See separate page in this data sheet Busbar Analogue loadsharing enerator (B 1) enerator (B 2) Diesel generator set 1 Diesel generator set 2 DEIF A/S Page 9 of 30
1.1.7 Terminal overview This terminal strip overview shows the terminals of an AC with commonly used HW options. The diagram might not reflect your actual unit due to different option configuration. OPTION M12 65 66 67 68 69 70 71 72 20 21 22 23 24 25 26 27 28 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 14 15 16 11 12 13 8 9 10 3 4 5 6 7 + B ON B OFF MB ON MB OFF B OFF MB ON MB OFF HORN STATUS ma OUT ma OUT TRANSISTOR OUTPUTS (MAX 10 ma) OPTION M13.8 OPTION H2/H3/H8.2 126 127 128 129 130 131 132 133 90 91 92 93 94 95 96 97 35 36 29 30 31 32 33 34 A1 A2 A3 B1 B2 B3 - + - AC-4 data sheet 4921240400 UK Application information OPTION E1 OPTION M12 17 18 19 PID PID B ON OPTION M14.6 OPTION M12/3 37 38 39 40 41 42 100 101 98 99 1 2 U/kvar COM Hz/kW kvar SHARE COM kw SHARE CAN A CAN B MPU + - + - POWER ±10 V DC EXT SET CANbus Modbus Profibus LOAD SHARIN COMMON FOR E-STOP L1 L2 L3 STOP COIL PREPARE MULTI INPUTS RUN N 108 105 102 CRANK E-STOP 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 105 106 107 102 103 104 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 DEIF A/S Page 10 of 30
Application information 1.2 Power management applications The purpose of the power management system is to implement one control system that controls all s and all gensets. This can for instance be for fuel optimised purposes, for easy implementation of plant logic or for safety reasons. 1.2.1 Application The plant modes supported by the power management options are: Standard plant modes Island mode Automatic Failure Fied power Peak shaving Load takeover power eport Applications Power plant with synchronising generators or a stand-alone generator. Can also be used in critical power plants with a start signal from an eternal (ATS) controller Critical power/emergency standby plants, black start generator Power plant with fied kw setpoint (including building load) Power plant where generator supplies peak demand Plant mode where the load is moved from mains to generator, e.g. peak demand periods or periods with risk of power outages Power plant with fied kw setpoint (ecluding building load) The plant modes are configurable, and it is possible to change the plant mode on the fly both in single and in power management applications. The plant can be divided by one to eight bus tie s making it possible to run the plant with different plant modes, e.g. for test purposes or when splitting up the load in primary and secondary loads. 1.2.2 Description The AC can be equipped with a power management option (4, 5, 7 or 8). Using this possibility, the AC will be able to handle simple or advanced applications for a great number of power plant projects within synchronising gensets, critical power/emergency standby applications or power producing applications. The following number of units can be controlled: 16 mains feeders with mains and tie 8 bus tie s on the generator bus or load bus 16 generators (256 in plant management applications) with generator s The complete power management system can easily be monitored from the PC utility SW through a graphical supervision page. Running status, hours in operation, status, condition of mains and busbars and fuel consumption are just some of the values that are presented. DEIF A/S Page 11 of 30
Application information 1.2.3 Power management functions PM functions AC-4 D AC-4 mains AC-4 BTB Multi-master system Redundant CANbus Short-time parallel (in same controller (MB/TB)) Load-dependent start/stop Priority selection, manual and automatic Running hours Load profile Manual Fuel optimised round relay ATS control Safety stop of D Load management Secured mode (start one etra generator) Quick setup for rental groups Heavy consumer control/generator request Asymmetric LS for optimal generator load level Plant PF control feeder control, feeders paralleled feeder control, main-tie-main for critical power Base load running for maintenance (island plants) Analogue load sharing for back-up with option 3 Section power control DEIF A/S Page 12 of 30
Application information 1.2.4 Easy configuration of single line diagrams The setup of the application is easily configured using a PC and the DEIF PC utility software. Your PC tool visualises it - the AC-4 realises it. The basic plant control is set up by a few basic plant conditions including mains feeder handling and operation of the generators 1.2.5 Safe power management system Multi-master system Redundant CANbus Redundant controller The AC power management system is designed as a multi-master system for increased reliability. In a multi-master system all vital data is transmitted between the ACs, giving all units knowledge of the present power management status (calculations and position) in the application. This philosophy makes the application immune to failing master controllers and makes the AC suitable for all types of applications, i.e. emergency standby/critical power applications. In critical power/emergency standby applications requiring etra operation reliability, redundant CANbus communication lines can be used to ensure reliable CANbus communication for power management if one of the CAN lines are damaged. With the Critical Power option (T1) it is possible to have redundant controllers in the application. The redundant controller is connected on the CAN line as a hot standby unit and is therefore always updated with the system status and ready to become the primary controller. DEIF A/S Page 13 of 30
Application information 1.2.6 Optional power management applications 5. Island operation. 6. Parallel with mains. The tie is selectable depending on applicational needs. Display 1 Display 2 Display mains Busbar CANbus enerator (B 1) enerator (B 2) (MB) Consumers Tie (TB) Display 1 Display 2 Diesel generator set 1 Diesel generator set 2 Busbar CANbus enerator (B 1) enerator (B 2) Diesel generator set 1 Diesel generator set 2 7. Main - tie - main application. Ring bus may be used depending on applicational needs. Display mains 1 Display mains 2 Display mains 3 Display mains 4 1 2 3 4 1 2 3 4 Consumers Consumers Consumers Consumers Tie Tie 3 4 Display BTB Display BTB Display D 1 Display BTB Display BTB Bus tie 4 Bus tie Bus tie Bus tie 1 2 3 CANbus CANbus Diesel generator set 1 DEIF A/S Page 14 of 30
Application information 8. H-coupling. The tie controlled by the AC mains is selectable depending on applicational needs. The bus tie can be present without an AC controller (open/closed feedbacks are needed). Display mains 17 Display mains 18 17 18 (MB 17) (MB 18) Consumers Consumers Tie (TB 17) Tie TB 18) Display 1 Display 2 Display BTB 33 Display 3 Display 4 BTB 33 Busbar CANbus BUSBAR CANBUS enerator (B 1) enerator (B 2) enerator (B 3) enerator (B 4) Diesel generator set 1 Diesel generator set 2 Diesel generator set 3 Diesel generator set 4 9. X mains and 1 D. The tie controlled by the AC mains is selectable depending on applicational needs. Display mains 17 Display mains 18 Display mains 19 Display mains 20 Display mains 21 17 18 19 20 21 (MB 17) (MB 18) (MB 19) (MB 20) (MB 21) Consumers Consumers Consumers Consumers Consumers Tie (TB 17) Tie (TB 18) Tie (TB 19) Tie (TB 20) Tie (TB 21) Busbar Display 1 CANbus enerator (B 1) Diesel generator set 1 DEIF A/S Page 15 of 30
Optional functionality 2. Optional functionality 2.1 Display layouts 2.1.1 Option Y1 Engine and generator control (island). Used for island applications and for synchronising gensets. Alarm Automatic en-set Power Self check ok Alarm multi-line AC Alarm Inh. INFO VIEW SEL JUMP LO START Run On Auto Load BACK STOP MODE 2.1.2 Option Y3 enerator and mains control. Typically used by rental companies or for single genset applications with one mains. Alarm Automatic en-set Power Self check ok Alarm multi-line AC Alarm Inh. INFO VIEW SEL JUMP LO START Run On On Auto Load BACK STOP MODE 2.1.3 Option Y4 Tie and mains control. Used for AC mains. Alarm Automatic en-set Power Self check ok Alarm multi-line AC MAINS Alarm Inh. INFO VIEW SEL JUMP LO START On On Auto Load BACK STOP MODE DEIF A/S Page 16 of 30
Optional functionality 2.1.4 Option Y5 Bus tie control. Used for AC BTBs. Alarm Alarm INFO Automatic en-set multi-line AC BUS TIE VIEW Power Self check ok Alarm Inh. SEL JUMP LO On Auto BACK MODE 2.1.5 Option X3 Additional operator's panel - AOP-1. Used for plant and/or genset control and status/alarm indication. AOP-1 2.1.6 Option X4 Additional operator's panel - AOP-2. Used for plant and/or genset control and status/alarm indication (maimum 5 per AC). AOP-2 DEIF A/S Page 17 of 30
Optional functionality 2.2 Available options 2.2.1 Available variants Type Variant Description Item no. Note AC-4 12 AC-4 without display 2912410040-12 AC-4 13 AC-4 w. display + J1 2912410040-13 One 3 m display cable is included as standard AC-4 07 AC-4 BTB without display + 4 2912410040-07 AC-4 06 AC-4 BTB w. display + 4 + J1 2912410040-06 One 3 m display cable is included as standard AC-4 09 AC-4 without display + A1 + 5 2912410040-09 AC-4 08 AC-4 w. display + A1 + 5 + J1 2912410040-08 One 3 m display cable is included as standard AC-4 14 AC-4 Fle with display + A1 + D1 + EF6 + 3 + 8 + H7 + M12 + N + J1 AC-4 15 AC-4 Fle without display + A1 + D1 + EF6 + 3 + 8 + H7 + M12 + N AC-4 16 AC-4 Fle with display + A1 + D1 + EF6 + 8 + J1 AC-4 17 AC-4 Fle without display + A1 + D1 + EF6 + 8 2912410040-14 One 3 m display cable is included as standard 2912410040-15 2912410040-16 One 3 m display cable is included as standard 2912410040-17 DEIF A/S Page 18 of 30
Optional functionality 2.2.2 Available software options A A1 Description Loss of mains protection package Time-dependent undervoltage (27t) Undervoltage and reactive power low (27Q) Vector jump (78) df/dt (ROCOF) (81) Slot no. A4 Positive sequence (mains voltage low) (27) SW A5 Directional overcurrent (67) SW C2 Negative sequence voltage high (47) Negative sequence current high (46) Zero sequence voltage high (59) Zero sequence current high (50) Power-dependent reactive power (40) Inverse time overcurrent (51) (according to IEC 60255-151) Option Option type D Voltage/VAr/cos phi control Not available for AC mains and AC bus tie H D1 Constant voltage control (stand-alone) Constant reactive power control (parallel with mains) Constant power factor control (parallel with mains) Reactive load sharing (island paralleling with other generators) Load sharing/power management/plant management 3 Load sharing with analogue lines 3 HW/ SW SW SW SW Note If M12 is present, 3 is a software option 4 Power management, 16 gensets, 8 bus tie s 7 SW Not with 5 or 8 5 Power management, 16 gensets, 8 bus tie s, 16 mains 7 SW Not with 4 or 8 8 Power management, 16 gensets (island mode) 7 SW Not with 4 or 5 Serial communication H7 CANbus (J1939): 7 SW Not with H5, H13 or H6 DEIF A/S Page 19 of 30
Optional functionality I T H5 Caterpillar Cummins CM850/570 Detroit Diesel (DDEC) Deutz (EMR) Iveco (NEF/CURSOR) John Deere (JDEC) Description MTU SmartConnect MTU ADEC MTU MDEC M302/M303 Perkins Scania (EMS) Scania (EMS S6) Volvo Penta (EMS) Volvo (EMS2) Slot no. Option Option type Note 8 Included in option H5 H13 MTU ADEC M.501 SW Option H13 is only functional if H5 is already selected. Application emulation I1 Emulation, PC-controlled emulation of your application SW Special applications T1 Critical power, redundant controller, short-circiut limitation SW Option T1 is only functional if 4, 5 or 8 is already selected. (ANSI# as per IEEE Std C37.2-1996 (R2001) in parenthesis). Please notice that not all options can be selected for the same unit. Please refer to the chapter "Hardware overview" in this data sheet for further information about the location of the options in the unit. DEIF A/S Page 20 of 30
Optional functionality 2.2.3 Available accessories Accessory J K Cables Description Option type J1 Display cable with plugs, 3 m. UL94 (V1) approved Other J2 Display cable with plugs, 6 m. UL94 (V1) approved Other J4 PC cable for option N-programming (Ethernet cable crossed), 3 m. UL94 (V1) approved Other J6 Display cable with plugs, 1 m. UL94 (V1) approved Other J7 PC cable for utility software (USB), 3 m. UL94 (V1) approved Other J8 Display CAN cable for DU-2 connection and 2 plugs for cables for the Remote Maintenance Bo Documentation Other K1 Designer's Reference Handbook (hard copy) Other K2 CD-ROM with complete documentation Other Note RMB connector kit L Display gasket for IP54 Other Standard is IP52 Q Measurement accuracy Hardware X Q1 Verified class 0.5 Other Additional displays X2 Additional standard display (DU-2). CANbus comm. Other Two options X2 can be ordered for each AC unit X3 Additional operator's panel (AOP-1): 16 configurable LEDs and 8 configurable push-buttons X4 Additional operator's panel (AOP-2): 16 configurable LEDs, 8 configurable buttons and 1 status relay. CANbus comm. Other Other Five options X4 can be ordered for each AC unit Y Display layout Hardware Y1 Engine and generator control (island) Other Available for AC genset controller Y3 enerator and mains control Other Available for AC genset controller Y4 Tie and mains control Other Available for AC mains controller DEIF A/S Page 21 of 30
Optional functionality Accessory Description Option type Y5 Bus tie control Other Available for AC BTB controller Note 2.2.4 Hardware options and slot number location 1 2 3 4 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 CAN A CAN B Ethernet Ethernet Service port Display 9 Power Self check ok Alarm inhibit 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 5 6 7 8 1 : The numbers in the drawing above refer to the slot numbers indicated in the table below. DEIF A/S Page 22 of 30
Optional functionality Slot # Option/standard 1 Terminal 1-28, power supply Standard Description 8-36V DC supply, 11 W; 1 status output relay; 5 relay outputs; 2 pulse outputs (kwh, kvarh or configurable open collector outputs); 5 digital inputs 2 Terminal 29-36, communication H2 Modbus RTU (RS485) H3 Profibus DP H9 Modbus RS232 for modem H8.2 Eternal I/O modules M13.2 7 binary inputs M14.2 4 relay outputs 3 Terminal 37-64, in-/outputs/load sharing M12 3 13 digital inputs; 4 relay outputs (SW option if 3 is present) Active power load sharing; reactive power load sharing (requires D1) (SW option if M12 is present) 4 Terminal 65-72, governor, AVR, in-/outputs Standard 4 relay E1 2 +/-25 ma out E2 2 0(4)...20 ma out EF2 1 +/-25 ma out; 1 0(4)...20 ma out EF4 1 +/-25 ma out; 2 relay EF5 1 +/-25 ma out; 1 PWM out; 2 relay EF6 2 +/-25 ma out; 1 PWM out 5 Terminal 73-89, AC measuring Standard 3 generator voltage; 3 generator current; 3 busbar/mains voltage 6 Terminal 90-97, in-/outputs F1 2 0(4)...20 ma out, transducer M13.6 7 digital inputs M14.6 4 relay outputs M15.6 4 4...20 ma inputs 7 Terminal 98-125, engine I/F DEIF A/S Page 23 of 30
Optional functionality Slot # Option/standard Standard H7 Description 8-36V DC supply, 5 W; 1 magnetic pick-up (MPU); 3 multi-inputs; 7 digital inputs; 4 relay outputs J1939 engine comm. and MTU ADEC 8 Terminal 126-133, engine communication, in-/outputs H5/H13 MTU (ADEC/MDEC) + J1939 (engine brands available in option H7) H6 Cummins CS H8.8 Eternal I/O modules M13.8 7 digital inputs M14.8 4 relay outputs M15.8 4 4...20 ma inputs 9 LED I/F N - Modbus TCP/IP - EtherNet/IP - SMS/e-mail alarms There can only be one hardware option in each slot. It is e.g. not possible to select option H2 and option H3 at the same time, because both options require a PCB in slot #2. Besides the hardware options shown on this page, it is possible to select the software options mentioned in the chapter "Available options". It is possible to have option H7 and option 5 at the same time, but as soon as an engine protocol has been selected in menu 7561, the CAN-A output will be locked for engine communication. If option H7 is selected, it is not possible to have options H5, H13 and H6 even though slot #8 is free. It is only possible to select one of the options H8.2 and H8.8. DEIF A/S Page 24 of 30
Technical information 3. Technical information 3.1 Specifications and dimensions 3.1.1 Technical specifications Accuracy Class 1.0-25...15...30...70 C Temperature coefficient: +/-0.2% of full scale per 10 C Class 0.5 with option Q1 Operating temperature Storage temperature Positive, negative and zero sequence alarms: class 1 within 5% voltage unbalance Class 1.0 for negative sequence current Fast overcurrent: 3% of 350%*In Analogue outputs: class 1.0 according to total range Option EF4/EF5: class 4.0 according to total range To IEC/EN60688-25 70 C (-13...158 F) -25...60 C (-13...140 F) if Modbus TCP/IP (option N) is available in the controller. (UL/cUL Listed: ma. surrounding air temperature: 55 C/131 F) -40 70 C (-40...158 F) Climate 97% RH to IEC 60068-2-30 Operating altitude Measuring voltage Measuring current Current overload 0-4000 m above sea level Derating 2001-4000 m above sea level: Ma. 480V AC phase-phase 3W4 measuring voltage Ma. 690V AC phase-phase 3W3 measuring voltage 100-690V AC +/-20% (UL/cUL Listed: 600V AC phase-phase) Consumption: ma. 0.25 VA/phase -/1 or -/5 A AC (UL/cUL Listed: from CTs 1-5 A) Consumption: ma. 0.3 VA/phase 4 I n continuously 20 I n, 10 sec. (ma. 75 A) 80 I n, 1 sec. (ma. 300 A) Measuring frequency Au. supply 30...70 Hz Terminals 1 and 2: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Ma. 11 W consumption Terminals 98 and 99: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Ma. 5 W consumption The au. supply inputs are to be protected by a 2 A slow blow fuse. (UL/cUL Listed: AW 24) DEIF A/S Page 25 of 30
Technical information Binary inputs Analogue inputs Multi-inputs Relay outputs Open collector outputs Analogue outputs Load sharing lines alvanic separation Optocoupler, bi-directional ON: 8...36V DC Impedance: 4.7 kω OFF: <2V DC -10...+10V DC: not galvanically separated. Impedance: 100 kω 0(4)...20 ma: impedance 50 Ω. Not galvanically separated RPM (MPU): 2...70V AC, 10...10000 Hz, ma. 50 kω 0(4)...20 ma: 0-20 ma, +/-1%. Not galvanically separated Binary: ma. resistance for ON detection: 100 Ω. Not galvanically separated Pt100/1000: -40...250 C, +/-1%. Not galvanically separated. To IEC/EN60751 VDO: 0-1700 Ω, +/-2%. Not galvanically separated V DC: 0...40V DC, +/-1%. Not galvanically separated Electrical rating: 250V AC/30V DC, 5 A. (UL/cUL Listed: 250V AC/24V DC, 2 A resistive load) Thermal rating @ 50 C: 2 A: continuously. 4 A: t on = 5 sec., t off = 15 sec. (Unit status output: 1 A) Supply: 8...36V DC, ma. 10 ma (terminal 20, 21, 22 (com)) 0(4)...20 ma and +/-25 ma. alvanically separated. Active output (internal supply). Load ma. 500 Ω. (UL/cUL Listed: ma. 20 ma output) Update rate: transducer output: 250 ms. Regulator output: 100 ms -5...0...+5V DC. Impedance: 23.5 kω Between AC voltage and other I/Os: 3250 V, 50 Hz, 1 min. Between AC current and other I/Os: 2200 V, 50 Hz, 1 min. Between analogue outputs and other I/Os: 550 V, 50 Hz, 1 min. Between binary input groups and other I/Os: 550 V, 50 Hz, 1 min. DEIF A/S Page 26 of 30
Technical information Response times (delay set to min.) Busbar: Over-/undervoltage: <50 ms Over-/underfrequency: <50 ms Voltage unbalance: <250 ms Mounting enerator: Reverse power: <250 ms Overcurrent: <250 ms Fast overcurrent: <40 ms Directional overcurrent: <150 ms Over-/undervoltage: <250 ms Over-/underfrequency: <350 ms Overload: <250 ms Current unbalance: <250 ms Voltage unbalance: <250 ms Reactive power import: <250 ms Reactive power eport: <250 ms Voltage-dependent I>: <250 ms Negative sequence I: <500 ms Negative sequence U: <500 ms Zero sequence I: <500 ms Zero sequence U: <500 ms Overspeed: <500 ms Digital inputs: <250 ms Emergency stop: <200 ms Multi-inputs: 800 ms Wire failure: <600 ms : df/dt (ROCOF): <130 ms (4 periods) Vector jump: <40 ms Positive sequence: <60 ms Time-dependent undervoltage, U t <: <50 ms Undervoltage and reactive power low, U Q <: <250 ms DIN-rail mount or base mount with si screws Safety To EN 61010-1, installation category (overvoltage category) III, 600 V, pollution degree 2 To UL 508 and CSA 22.2 no. 14-05, overvoltage category III, 600 V, pollution degree 2 EMC/CE To EN 61000-6-2, EN 61000-6-4, IEC 60255-26. Vibration Shock (base mount) 3 13.2 Hz: 2 mm pp. 13.2 100 Hz: 0.7 g. To IEC 60068-2-6 & IACS UR E10 10 60 Hz: 0.15mm pp. 60 150 Hz: 1 g. To IEC 60255-21-1 Response (class 2) 10 150 Hz: 2 g. To IEC 60255-21-1 Endurance (class 2) 10 g, 11 ms, half sine. To IEC 60255-21-2 Response (class 2) 30 g, 11 ms, half sine. To IEC 60255-21-2 Endurance (class 2) 50 g, 11 ms, half sine. To IEC 60068-2-27 Bump 20 g, 16 ms, half sine. To IEC 60255-21-2 (class 2) Material All plastic materials are self-etinguishing according to UL94 (V1) DEIF A/S Page 27 of 30
Technical information Plug connections Protection overnors and AVRs Approvals UL markings AC current: 0.2-4.0 mm 2 stranded wire. (UL/cUL Listed: AW 18) AC voltage: 0.2-2.5 mm 2 stranded wire. (UL/cUL Listed: AW 20) Relays: (UL/cUL Listed: AW 22) Terminals 98-116: 0.2-1.5 mm 2 stranded wire. (UL/cUL Listed: AW 24) Other: 0.2-2.5mm 2 stranded wire. (UL/cUL Listed: AW 24) Display: 9-pole Sub-D female Service port: USB A-B Unit: IP20. Display: IP52 (IP54 with gasket: option L). (UL/cUL Listed: Type Complete Device, Open Type). To IEC/EN 60529 Multi-line 2 interfaces to all governors and AVRs using analogue, relay control or CANbased J1939 communication See interfacing guide at www.deif.com UL/cUL Listed to UL508 Applies to VDE-AR-N 4105 Wiring: use 60/75 C copper conductors only Mounting: for use on a flat surface of type 1 enclosure Installation: to be installed in accordance with the NEC (US) or the CEC (Canada) AOP-2: Maimum ambient temperature: 60 C Wiring: use 60/75 C copper conductors only Mounting: for use on a flat surface of type 3 (IP54) enclosure. Main disconnect must be provided by installer Installation: to be installed in accordance with the NEC (US) or the CEC (Canada) Weight DC/DC converter for AOP-2: Tightening torque: 0.5 Nm (4.4 lb-in) Wire size: AW 22-14 Base unit: 1.6 kg (3.5 lbs.) Option J1/J4/J6/J7: 0.2 kg (0.4 lbs.) Option J2: 0.4 kg (0.9 lbs.) Option J8: 0.3 kg (0.58 lbs.) Display: 0.4 kg (0.9 lbs.) DEIF A/S Page 28 of 30
Technical information 3.1.2 Unit dimensions in mm (inches) 115 (4.528) 165 (6.486) 144 (5.669) 15 (0.59) 115 (4.528) 215(8.465) 230 (9.055) 115 (4.528) Display or AOP 220 (8.661) 20.0 (0.787) DEIF A/S Page 29 of 30
Ordering information 4. Ordering information 4.1 Order specifications and disclaimer 4.1.1 Order specifications Variants Mandatory information Additional options to the standard variant Item no. Type Variant no. Option Option Option Option Option Eample: Mandatory information Additional options to the standard variant Item no. Type Variant no. Option Option Option Option Option 2912410040-16 AC-4 Fle with display + A1 + D1 + EF6 + 8 + J1 16 C2 M12 The AC mains unit is only usable with option 5; this option is already included when ordered. The AC bus tie unit is only usable with option 4 or 5. Specify the AC type: D/mains/BTB unit. Accessories Mandatory information Item no. Type Accessory Eample: Mandatory information Item no. Type Accessory 1022040065 Accessories for AC-4 USB cable, 3 m (J7) 4.1.2 Disclaimer DEIF A/S reserves the right to change any of the contents of this document without prior notice. DEIF A/S Page 30 of 30