OP8662 High Voltage and Current Probe User Guide.

OP8662 High Voltage and Current Probe User Guide www.opal-rt.com

SYMBOL DEFINITIONS The following table lists the symbols used in this document to denote certain conditions: Symbol Definition ATTENTION: Identifies information that requires special consideration TIP: Identifies advice or hints for the user, often in terms of performing a task REFERENCE _ INTERNAL: Identifies an additional source of information within the bookset. CAUTION Indicates a situation which, if not avoided, may result in equipment or work (data) on the system being damaged or lost, or may result in the inability to properly operate the process. Indicates a situation where users must observe precautions for handling electrostatic sensitive devices. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or! moderate injury. It may also be used to alert against unsafe practices.! WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death. iii OPAL-RT Technologies OP8662 User Guide

CONTENTS OP8662 HIGH VOLTAGE-CURRENT PROBE... 7 receiving and verification...7 standard hardware...7 INTRODUCTION... 8 features...8 OP8662 front interface...9 OP8662 rear interface...9 SENSOR SPECIFICATIONS... 10 current sensor...10 voltage sensor...10 PIN ASSIGNMENTS... 11 SPECIFICATIONS... 12 LIMITED WARRANTY... 13 limited warranty...13 return policy...13 exclusions...13 warranty limitation and exclusion...14 disclaimer of unstated warranties...14 limitation of liability...14 5 OPAL-RT Technologies OP8662 User Guide

OP8662 User Guide OPAL-RT Technologies 6

OP8662 HIGH VOLTAGE-CURRENT PROBE receiving and verification OP8662 High Voltage-Current Probe When you receive your shipment, we strongly recommend that you verify the contents of the package(s). After carefully opening the package, remove the equipment and components. Make sure that all the items described below are actually in the box and are undamaged. standard hardware The OP8662 includes the following basic hardware: Item QTY Description Part Number OP8662 High voltage and high current monitoring 429-0300-0034 Lead 4MM 30 YELLOW SAF 4 Banana patch cord 211-0302-0009 Lead 4MM 60 RED SAF 4 Banana patch cord for current probe banana jacks 211-0302-0010 Lead 4MM 90 BLUE SAF 1 Banana patch cord 211-0302-0008 RUBBER FEET 4 BUMPON X-TALL TAPER SQ.81X.30BK 240-0109-0006 Fuse 2 FUSE BLADE 3A 32V VIOLET FAST-ATC 211-0502-0017 Documentation Test Report User Documentation CD N/A OPAL-RT strongly recommends the use of anti-static wrist straps whenever handling any electronic device provided by OPAL-RT. Damage resulting from electrostatic charges will not be covered by the manufacturers warranty. 7 OPAL-RT Technologies OP8662 User Guide

SWITCHING CONTROL INPUTS 1 4 DISABLE SYNC. OUTPUT 2 5 3 RATING 6 EACH INDUCTOR: 5.5 Ω 7 A 60 Hz IGBT CHOPPER/INVERTER 1 C BUS 2 + RD DUMPING IO IO OD DUMPING Q1 D1 Q3 D3 Q5 D5 DD 3 4 5 Q2 D2 Q4 D4 Q6 D6 LINE INDUCTORS IGBT OVERHEAT DC BUS OVERVOLTAGE IGBT OVERCURRENT POWER ON 1 2 SWITCHING CONTROL INPUTS 1 4 DISABLE SYNC. OUTPUT THREE-PHASE WOUND-ROTOR INDUCTION MOTOR STATOR 120 V 10 A 120 V 10 A 2 5 3 6 4 5 OVERVOLTAGE ROTOR 360 V 3.3A 360 V 3.3A 120 V 10 A 360 V 3.3A 5 TURNS LOW POWER INPUT 3 6 10 E ROTOR ONE TOOTH PROTECTION 24 V 0.15 A 5050 Hz RATING OVERRIDE! 2 kw 1720 r/min 208 V 3 ~!! 7 IGBT CHOPPER/INVERTER 1 C BUS 2 + RATING RD DUMPING IO IO DC BUS: 5.5 Ω 7 A 60 Hz DUMPING CIRCUIT: 330 V (RD 50 Ω) SWITCHING CONTROL: 0-5 V 0-20 khz OD DUMPING 8 9 Q1 D1 Q3 D3 Q5 D5 DD 3 4 5 Q2 D2 Q4 D4 Q6 D6 A C SEARCH COILS 5 TURNS STATOR FULL PITCH 5 TURNS ROTOR FULL PITCH IGBT OVERHEAT DC BUS OVERVOLTAGE IGBT OVERCURRENT POWER ON B D F LOW POWER INPUT 24 V 0.15 A 5050 Hz! 0 50 100 V~ 150 POWER 24 V - 3 A - AC RESET 200 250 6-4 5-6 4-5 AC Power POWER SUPPLY AC 4 - N 5 - N 6 - N 1 2 3 N 7 - N 8 - N DC Chassis GND 20 30 10 AC 40 120/208 V - 15 A 0-120/208 V - 15 A 0-120 V - 15 A 0 4 5 6 N 50 100 I0 L1 L2 L3 60 DC DC 90 + 70 80 120 V - 15 A + High Current Measurements I1 I2 I3 I4 I5 I6 I7 7 N 8 N E0 High Voltage Measurements OP8662 E1 E2 E3 E4 E5 E6 E7 OP8662 High Voltage-Current Probe Introduction INTRODUCTION The OP8662 is a high voltage and current monitoring interface designed to be used with the complete OP5600 simulation system to provide a supplementary signal conditioning. Its core contains two (2) OP5511 high current and high voltage input conditioning modules, which allow conversion of current and voltage to ±10V voltage signals. It is designed to be used either as a desktop (or shelf top) or as a more traditional rack mount and uses standard connectors (DB37 and banana jack) without the need for input/output adaptors and allows quick connections for monitoring. The rear of the chassis provides the DB37 connector that link the OP8662 to the OP5600 simulator, while the front provides connectors (banana jack) for connecting client-side applications such as monitoring and measuring devices. OP8662 High Voltage & Current Probe OPAL-RT Technologies - - Simulator Client devices (example) Figure 1: Interconnection box use illustration By installing the OP8662 as a link between the unit under test (ECU, motor controller, etc.) and the simulator, you can monitor the voltage and current on specific channels. features 4mm Banana jack high current and high voltage measurement connectors. DB37F connector for quick connections to the OP5600 HILbox (all DB37F share common pin assignments). OP8662 User Guide OPAL-RT Technologies 8

OP8662 High Voltage-Current Probe Introduction OP8662 front interface The OP8662 provides banana jacks to interface with monitoring devices. Power OPAL-RT Technologies Chassis GND I0 High Current Measurements I1 I2 I3 I4 I5 I6 I7 E0 High Voltage Measurements OP8662 E1 E2 E3 E4 E5 E6 E7 A B C D Figure 2: OP8662 front connector panel A. Power switch and indicator B. Ground connector C. High current probe connectors (maximum 15 A AC), with red and green LEDs to indicate channel activity. D. High voltage probe connectors (maximum 600 V), with red and green LEDs to indicate channel activity. OP8662 rear interface +15V_A CAUTION: REPLACE FUSE WITH SAME TYPE AND RATING Product Number : OP8662 Ch I0-7 / E0-7 Fuse Rating: 120VAC=3A 240VAC=1.5A DISCONNECT SYSTEM FROM THE SUPPLY BEFORE OPENING +15V_B -15V_A -15V_B DISCONNECT SUPPLY BEFORE CHANGING FUSE Serial Number : Sticker location Voltage Range : 88 ~ 264VAC Frequency Range : 47 ~ 63Hz Max Input Power : 50W Caution : 1- NOT FOR EXTERNAL USE 2- DISCONNECT SYSTEM FROM THE SUPPLY BEFORE OPENING Empty A B C D Figure 3: OP8662 rear connector panel A. Power connection port and switch B. Power indicator LEDs C. Fusebox. (Fuse = fuse blade 3A 32V violet Cooper Bussmann # BK/ATC-3) D. DB37F I/O connector (see Pin Assignments for details). 9 OPAL-RT Technologies OP8662 User Guide

OP8662 High Voltage-Current Probe Sensor Specifications SENSOR SPECIFICATIONS current sensor These are the specifications that apply to the High Current Measurements connectors on the front of the OP8662. Input range: Signal output range: Isolation: Bandwidth: 15 amps (factory default) ± 10 Volts Linearity: < 0.2% Rise time: voltage sensor Galvanic, 2.5 Kv DC to 100 khz < 2 Microseconds These are the specifications that apply to the High Voltage Measurements connectors on the front of the OP8662. Input range: Signal output range: Common mode: Bandwidth: Linearity: Up to 600 volts ± 10 Volts Greater than 200 volts after the resistive divider DC to 100 khz < 0.2 % Rise time: < 2 microseconds OP8662 User Guide OPAL-RT Technologies 10

OP8662 High Voltage-Current Probe Pin Assignments PIN ASSIGNMENTS +I0 +I1 +I2 +I3 +E0 +E1 +E2 +E3 +I4 +I5 +I6 +I7 +E4 +E5 +E6 +E7 +00 +01 +02 +03 +04 +05 +06 +07 +08 +09 +10 +11 +12 +13 +14 +15 N/C N/C N/C 1 19 37 20-00 -01-02 -03-04 -05-06 -07-08 -09-10 -11-12 -13-14 -15 N/C N/C DB37F (rear) (Ch I0-I7, E0-E7) -I0 -I1 -I2 -I3 -E0 -E1 -E2 -E3 -I4 -I5 -I6 -I7 -E4 -E5 -E6 -E7 I0 High Current Measurements I1 I2 I3 I4 I5 I6 I7 E0 OP8662 (front) High Voltage Measurements E1 E2 E3 E4 E5 E6 E7 Simulator Signal DB37F (rear) OP8662 (front) Banana Jack Simulator Signal DB37F (rear) AIN +CH00 1 +I0 AIN -CH00 20 -I0 AIN +CH01 2 +I1 AIN -CH01 21 -I1 AIN +CH02 3 +I2 AIN -CH02 22 -I2 AIN +CH03 4 +I3 AIN -CH03 23 -I3 AIN +CH04 5 +E0 AIN -CH04 24 -E0 AIN +CH05 6 +E1 AIN -CH05 25 -E1 AIN +CH06 7 +E2 AIN -CH06 26 -E2 AIN +CH07 8 +E3 AIN -CH07 27 -E3 AIN +CH08 9 +I4 AIN -CH08 28 -I4 AIN +CH09 10 +I5 AIN -CH09 29 -I5 AIN +CH10 11 +I6 AIN -CH10 30 -I6 AIN +CH11 12 +I7 AIN -CH11 31 -I7 AIN +CH12 13 +E4 AIN -CH12 32 -E4 AIN +CH13 14 +E5 AIN -CH13 33 -E5 AIN +CH14 15 +E6 AIN -CH14 34 -E6 AIN +CH15 16 +E7 AIN -CH15 35 -E7 N/C 17 N/C N/C 36 N/C N/C 18 N/C N/C 37 N/C N/C 19 N/C N/C N/C OP8662 (front) Banana Jack 11 OPAL-RT Technologies OP8662 User Guide

OP8662 High Voltage-Current Probe Specifications SPECIFICATIONS Product name Part number 429-0300-0034 OP8662 High Current & Voltage Probe Number of channels 8 current (I0 to I7) 8 voltage (E0 to E7) Form factor 2 U Dimensions 8.89 x 48.26 x 30.8cm HxWxD (3.5 x 19 x 12.125 ) I/O connector Operating temperature Relative humidity Maximum altitude DB37F, 4mm isolated banana jacks 10 to 40 ºC (50 to 104ºF) 10 to 90%, non condensing 2,000 m (6562 ft.) OP8662 User Guide OPAL-RT Technologies 12

Limited Warranty limited warranty LIMITED WARRANTY Opal-RT Technologies Inc. warrants to the original purchaser and/or ultimate customer ( Purchaser ) of Opal-RT products ( Product ) that if any part thereof proves to be defective in material or workmanship within one (1) year, such defective part will be repaired or replaced, free of charge, at Opal-RT Technologies discretion, if shipped prepaid to Opal-RT Technologies Inc. at 1751 Richardson, suite 2525, Montreal, Quebec, Canada, H3K 3G6, in a package equal to or in the original container. The Product will be returned freight prepaid and repaired or replaced if it is determined by Opal-RT Technologies Inc. that the part failed due to defective materials or workmanship. Otherwise, the fees will be charged to the client (see article warranty limitation and exclusion ). The repair or replacement of any such defective part shall be Opal-RT Technologies sole and exclusive responsibility and liability under this limited warranty. Purchaser must request an RMA number before shipping any Product for repair: 1. Access the Opal-RT website (www.opal-rt.com/support/ return-merchandise-authorization-rmarequest), click on support and select Return Merchandise (RMA). 2. Fill out the online form and submit. You will receive a notification with a thread-id that will be used for further exchange with support. 3. Opal-RT s Support department will evaluate the return and either issue an RMA number via email using the same thread-id. -- If the Product is returned for repair more than 12 months after purchase, the Purchaser is responsible for the cost of repair. Opal-RT will assess the repair and prepare a quote. The RMA number will be sent with the quote. 4. Only when the Purchaser receives the RMA number, may they ship the Product, prepaid, to Opal-RT. return policy the following fees will apply when customers return products for credit: A full credit, less a 15% fee and less return fee will only be issued if the product is in perfect working condition and if the product is returned within 1 month following the shipping date. If repairs are required on the returned product, the cost of these repairs will be deducted from the credit to be issued. No credits will be issued beyond the one month period. exclusions If third party products are part of the Product, Opal-RT will honor the original manufacturer s warranty. This limited warranty does not cover consumable items, such as batteries, or items subject to wear or periodic replacement, including lamps, fuses or filter elements. 13 OPAL-RT Technologies OP8662 User Guide

Limited Warranty warranty limitation and exclusion opal-rt Technologies will have no further obligation under this limited warranty. All warranty obligations of Opal-RT Technologies are void if the Product has been subject to abuse, misuse, negligence, or accident or if the Purchaser fails to perform any of the duties set forth in this limited warranty or if the Product has not been operated in accordance with instructions, or if the Product serial number has been removed or altered. disclaimer of unstated warranties the warranty printed above is the only warranty applicable to this purchase. All other warranties, express or implied, including, but not limited to, the implied warranties of merchantability or fitness for a particular purpose are hereby disclaimed. limitation of liability it is understood and agreed that Opal-RT Technologies liability, whether in contract, in tort, under any warranty, in negligence or otherwise shall not exceed the amount of the purchase price paid by the purchaser for the product and under no circumstances shall Opal-RT Technologies be liable for special, indirect, or consequential damages. The price stated for the product is a consideration limiting Opal-RT Technologies liability. No action, regardless of form, arising out of the transactions under this warranty may be brought by the purchaser more than one year after the cause of actions has occurred. OP8662 User Guide OPAL-RT Technologies 14

CONTACT OPAL-RT Corporate Headquarters 1751 Richardson, Suite 2525 Montréal, Québec, Canada H3K 1G6 Tel.: 514-935-2323 Toll free: 1-877-935-2323 Note: While every effort has been made to ensure accuracy in this publication, no responsibility can be accepted for errors or omissions. Data may change, as well as legislation, and you are strongly advised to obtain copies of the most recently issued regulations, standards, and guidelines. This publication is not intended to form the basis of a contract. Technical Services www.opal-rt.com/support UG 14-14090-OP1 04/2014 OPAL-RT Technologies Inc.