Modular, 64 axes IndraMotion MTX performance, IndraMotion
2 Bosch Rexroth AG Electric Drives and Controls Documentation Broschures Software IndraMotion MTX performance & advanced the high-performance controls IndraMotion MTX performance is the system solution for fast machining centers in harsh industrial environments. With excellent performance and comprehensive technology functions, it is the perfect control for special requirements. Up to 64 axes, 32 with a spindle function, can be controlled in 12 independent channels. On-board features include future-proof Industrial Ethernet with sercos, as well as Profibus and Fast Ethernet. The system also offers a whole series of functions for complex interpolation, axis coupling, special kinematics, fast I/O coupling and much more. IndraMotion is the control with extra power for multi-technology machining with the highest dynamics. Thanks to its multi-core processer and large RAM, it consistently delivers optimum performance, even in complex projects. Technical data MTX performance Machining Technologies Turning Milling Drilling Grinding Nibbling, shape cutting Reforming Axis control Default number of axes 8 Default 8 Default Max. number of axes 64 64 Max. number of spindles thereof 32 32 Default number of independent channels 3 3 Max. number of independent channels 12 12 Default number of interpolating axes per channel 4 4 Max. number of interpolating axes per channel 8 8 Linear axes Circular axes Endlessly turning rotary axis Hirth axes Spindel/C axis change-over Max. number of gantry groups per channel 8 ²) ³) ⁶) 8 ²) ³) ⁶) Cross-channel axis transfer
Electric Drives and Controls Bosch Rexroth AG 3 Cam Spindle coupling over electr. gears ⁷) ⁷) Software limit switch Master axis synchronisation ¹) ²) ³) ¹) ²) ³) Axis-specific jerk limitation Integrated safety technology according to EN ISO 13849-1 Cat. 3 PL e and EN 62061 SIL 2 (safe stop, safe reduced speed) Interpolation functions Linear interpolation Linear interpolation with/without exact halt before NC block transition Circular interpolation with radius and center-point programming, helical interpolation Circular interpolation with tangental entrance Threading drill without compensating chuck Threading cutter Cylinder surface transformation ¹) ⁶) ¹) ⁶) C-axis transformation ¹) ¹) NC block preview, look-ahead Max. 1000 blocks Max. 1000 blocks 5-axis transformation with TCP programming ³) ³) Jogging with active transformation ³) ³) Spline interpolation, C1 + C2, continuous cubic splines, B-splines, NURBS ¹) ²) ³) ¹) ²) ³) Nanometer resolution Feed function Feed in mm/min or inch/min Time programming Feed per rotation Constant cutting speed ¹) ¹) Travel to dead stop Torque reduction Shifts and Corrections Mirroring, scaling, turning Zero shift Corrections and zero shift programmable using CPL Placements (Frames) 2D compensation 3D milling radius correction ³) ³) Course correction with level switch Tangential tool guidance Tool maintenance Integrated, flexible tool management Configurable tool database Freely definable tool compensation (length, radius, cutting position compensation, user data) Additive tool compensations (D compensations) Access to tool data from the PLC Access to tool data from the
4 Bosch Rexroth AG Electric Drives and Controls programming Creation of parts program (DIN ISO 66025, RS 274) High level language programming, CPL (Customer Programming Language) Graphical NC simulation ⁴) ⁵) ⁴) ⁵) user memory MB 512 1024 Static memory MB 8 16 Max. size of parts program PC hard disk (network file system) PC hard disk (network file system) CompactFlash data memory Technology cycles Turning Milling Drilling Functions Dwell time in seconds Excelleration programming, KV-programming Homing via NC-program Absolute dimention, relative dimention Change-over inch/mm Sensor input, static/flying measurement Read process and drive data through sercos Rounding and milling Corner rounding with splines Laser power controler Digitalisation NC-block specification from PLC Support for control elements Configurable operator screens Cycle-header/input support OEM-cycles Block lead/block search run Dry run Departure and NC-block restart on the contour Retrace function: Reversing over the contour PLC programming Integrated PLC: IndraLogic Programming languages according to IEC 61131-3 (IL, ID, CFC, ST, SFC, FBD) PLC program memory MB 8 16 Number of local/on-board I/Os 8 / 8 8 / 8 Max. number of local/on-board I/Os 512 / 512 512 / 512 Number of high-speed inputs/outputs 8/8 8 / 8 Number of field bus inputs/outputs in bytes 8,192 / 8,192 8,192 / 8,192 Multitasking Max. number of PLC tasks 16 16 Diagnosis and start-up tool
VAC 30 VAC 30 Electric Drives and Controls Bosch Rexroth AG 5 Integrated, cross-system IndraWorks engineering framework Indication and error message in clear text Integrated project planning for drives Drive oszilloscope Integrated PLC project planning Logic analyser Circle form test NC analyzer Action recorder IndraMotion MTX acr Cycle tima analyzer IndraMotion MTX cta Energy analyzer IndraMotion MTX ega Remote condition monitoring system IndraMotion MTX rcm Remote diagnosis I-Remote IndraMotion MTX micro Trainer IndraWorks view 3D IndraWorks machine simulator Open architecture Configurable user interface with all standard functions User-specific operator screens Adaption and integration over standardized interfaces (OPC-UA, XML, ActiveX, NET) Default Optional Optional in connection with a PC Optional with IndraDrive ¹) Technology package Turning 1 ²) Technology package Milling 1 ³) Technology package Milling 2 ⁴) "Turning" simulation ⁵) "Milling" simulation ⁶) Optional "shape cutting" technology package ⁷) "Electronic gearing" technology package Components Engineering Engineering Ethernet Ethernet IndraControl L IndraControl V Plug-in-Card IndraControl V Inline Inline IndraDrive IndraDrive Hydraulik IndraDyn IndraDyn
6 Bosch Rexroth AG Electric Drives and Controls Engineering and operating Engineering and operating Description Software tools Page Control hardware and interfaces IndraControl L Description IndraControl L65 Page HMI/industrial PCs Description Page Details HMI compact operator terminals IndraControl VCP Hand-held operator panel Controller based IndraControl VCH HMI Embedded PC IndraControl VEP HMI Keyboards IndraControl VAK HMI Operator PB panels IndraControl VAM Industrial PCs Displays IndraControl VDP Box-PC / Displays Compact PC IndraControl VPB IPC with visualization Compact PC IndraControl VPP PC solution for high-end industrial requirements I/O Description Page Details I/O IP 20 Inline IP 67 Modulare I/O system IndraControl S67 Type code Firmware Type code Description Part No.: FWA-CMP60*-MTX-12VRS-NN Firmware IndraMotion MTX performance CMP60 R911334580 FWA-CML65*-MTX-12VRS-NN Firmware IndraMotion MTX performance CML65 R911334583 FWA-CMP70*-MTX-12VRS-NN Firmware IndraMotion CMP70 R911334579 FWA-CML85*-MTX-12VRS-NN Firmware IndraMotion CML85 R911334584 Software
Electric Drives and Controls Bosch Rexroth AG 7 Type code Description Part No.: SWS-MTX***-RUN-NNVRS-D0-08A02C Option, 8 additional axes/spindles and 2 additional channels R911307598 SWS-MTX***-RUN-NNVRS-D0-TUR1 Technology package Turning 1 R911308623 SWS-MTX***-RUN-NNVRS-D0-BAZ1 Technology package Milling 1 R911307600 SWS-MTX***-RUN-NNVRS-D0-BAZ2 Technology package Milling 2 R911307601 SWS-MTX***-RUN-NNVRS-D0-GEAR "Electronic gearing" technology package R911318989 SWS-MTX***-RUN-NNVRS-D0-ACR Action recorder R911327104 SWS-MTX***-RUN-NNVRS-D0-SHC1 Optional "shape cutting" technology package R911320636 SWS-MTX***-RUN-NNVRS-D0- Option, cycle time analyzer R911332167 CTA*ANALYZER SWS-MTX***-RUN-NNVRS-D0- Option, cycle time analyzer (on dongle) R911328219 CTA*ANALYZER-DGL SWS-MTX***-RUN-NNVRS-D0- Option, energy analyzer R911331701 EGA*ANALYZER SWS-MTX***-RUN-NNVRS-D0- Option, energy analyzer (on dongle) R911331702 EGA*ANALYZER-DGL SWS-MTX***-RUN-NNVRS-D0- Efficiency workbench recorder (for CTA and EGA) R911322441 EWB*RECORDER SWS-MTX***-RUN-NNVRS-D0-RCM Option, remote condition monitoring runtime R911332164 SWS-MTX***-RUN-NNVRS-D0-SIM*M NC simulation: milling R911322188 SWS-MTX***-RUN-NNVRS-D0-SIM*T NC simulation: turning R911322189 Hardware Type code Description Part No.: CFG-VPN01L1-GC-NN Basic device IndraControl VP with plug-in card IndraControl P60 R911171178 CFG-VPN01L1-GC-IC Basic device IndraControl VP with plug-in card IndraControl P60 and highspeed R911171179 I/O interface (8 I/8 O) CFG-VPN01L1-JC-NN Basic device IndraControl VP with plug-in card IndraControl P70 R911171489 CFG-VPN01L1-JC-IC Basic device IndraControl VP with plug-in card IndraControl P70 and highspeed R911171490 I/O interface (8 I/8 O) CML65.1-3P-504-NA-NNNN-NW IndraControl L65, SERCOS III, configurable field bus interface, 8 MB SRAM R911170899
Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352-40-0 Fax +49 9352-40-4885 www.boschrexroth.com/electrics Bosch Rexroth AG 2010 Subject to revisions! Printed in Germany The data specified above only serve to describe the product. As our products are constantly being further developed, no statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.