Roy Tanner, Extended Automation Product Group, June 2014 World Control Tour What s New 800xA v6 ABB Group October 14, 2014 Slide 1
System 800xA xa=extended Automation Integration platform with seamless connectivity to plant systems, applications, control systems, and fieldbus technologies Allows for simultaneous execution of various automation strategies Pre-integrated, common value added applications and services System 800xA removes barriers and promotes collaborative process automation!
800xA Extended Automation
Aspect Object Technology Control System 800xA lets you monitor, control, optimize, and maintain from one powerful interface. Seamless integration of actionable information through Aspect Object Technology Relevant, filtered information based on user s role and responsibility Effective decision support environment ERP/ CMMS Documentation Reports Asset Health Faceplates Trend Graphics Video
System 800xA the climb 3 Alarm Response, Shelving, Analysis, Grouping, Alarm Help Tabbed Navigation w/ Alarm Status Extended Operator Workplace Mobility guide Spreadsheet based batch scheduling Smart client w/ PG2 Graphic Support DeviceNet, PROFINET, WirelessHART New, more powerful PM891 Controller High Density I/O (Digital) Inter-application Communications (IAC) Point of Control Internet Protocol Security (IPSec) Task Analysis Tool Detailed Difference Report 4 New Control Diagrams Editor* Ethernet/IP* IED Library for IEC61850* Whitelisting* Security Monitoring and Management (integration w/ Industrial Defender) 5 5.1 Embedded Video System* First version release w/ complete system concept High Performance Graphics Elements* Single environment from independent solutions Application Change Management* Function based Engineering and IEC61131-3 Redundancy on all levels Increased system size Multi-system Integration SIL 2 Integrated Safety SPI Integration (PETI) Connectivity for DCI and MOD MODBUS 300 TCP Alarm and Event Improvements Remote Clients via MS Terminal Services Connectivity for Harmony and Melody FF, Redundant Profibus, HART, ABB Drives Online Upgrade Load Evaluate Go Multi-User / Distributed Engineering Large screen / Multi-screen Digital Security Improvements Virtualization offering for 800xA MS WPF Graphics (PG2) SIL3 Integrated Safety IEC 61850 Communications Interface New PM866 controller (2x PM864) Evolution Libraries MOD300 and Infi90 Increased system size
System 800xA v6 It s all about control control security...control costs control productivity
System 800xA v6 FP4 Better protection against cyber security threats Information and Data to the office level Lower cost of ownership architectures Improved plant operation and control..and more! It s all about control.
Cyber Security Over 50% of all automation systems in production today are using unsupported operating systems Multiplied by automation related systems Increased exposure to cyber threats Increased cost of ownership Missed opportunity for OPEX improvements Unsupported and unpatched environments are vulnerable to security risks. - Microsoft
ABB s Cyber Security offering for 800xA
Future proof and easier to keep secure Based on Windows 8.1 & Server 2012 R2 Improved Cyber Security robustness testing Windows UAC - User Account Control Digital code signing of applications Faster access to approved Microsoft security updates and anti virus definition files Centralized management of User Service Accounts The most secure system available without compromising functionality
New media for 800xA software System delivered on secure USB media Easier to handle and transport Secure - contents are signed by ABB and it behaves like a CD drive when inserted Supports centralized installation Put an end to DVD swapping once and for all! ABB Group October 14, 2014 Slide 12
Simpler installation and upgrades Simpler role based installation and upgrade tool Companion tools to help with common upgrade issues AC800M Fingerprint Compiler Output File Helper Start Values Analyzer Upgrade Services that reduce cut-over time via xa Customer Lab Goal: Simpler roll out with 80% fewer manual steps
New 800xA Deployment principles Role based services Making use of performance improvements and multi-core hardware One operating system running multiple roles Service Roles and Desktop Roles Service Roles Desktop Roles Windows 2012 / 8.1 Core Core Core Core Core Core --- Service roles Desktop roles: Up to 80% reduction in maintenance hours! Aspect, Connectivity, Applications Limited to 8 roles per server Operator, Engineering Limited to 5 roles per server
Typical arrangement at version 4.1 5000 tag system S800 and PLC IO Batch, Batch History Level 3 History Asset Optimization 8 operator clients / 2 engineering clients
Role based approach with version 6 5000 tag system S800 and PLC IO Batch, Batch History Level 3 History Asset Optimization 8 operator clients / 2 engineering clients Shown are quiet, rdp boxes. Could be any supported MS Windows 7, 8, 8.1 with remote display protocol (rdp) From 18 Operating Systems >>> 4 (that require maintenance, patching, etc ) Primary and Redundant Services Desktops
Data Handling in 800xA Decathlon Services Level 3 High capacity Historian with secure connectivity to DCS layer (level 2) 800xA History Continuous historian (Level 2) for 800xA 800xA Information Manager Active and primarily used as a Batch Historian Levels according to ISA-95 Functional Hierachy Model Level 4 Level 3 Level 0, 1, and 2
Decathlon Services Topology Decathlon Launchpad Report and View Enterprise network Decathlon Launchpad Report and View Decathlon Server History Plant network Connect - Data Collector Node Connect - Data Collector Node Connect - Data Collector Node
Decathlon Services Cyber Secure Secure ABB proprietary protocol to access control systems Level 2 (most secure layer) publishes which data can be accessed from Level 3 Read only by default - can be write enabled All data access managed outside the control system level Included in ABB s security update testing Secure data handling for 800xA to the business LAN
Control and IO Distributed Controller Redundancy up to 200m with BC820 Initially to be used with the PM866 Support for up to 25 soft controllers in one PC Making it easier to create an offline production system Testing applications, upgrades, basic operator training,
Multiple Soft Controllers
Wireless Mesh Routers Wireless Routers by ABB Available for System 800xA v6 and 5.1 Supports the mobile workforce Remotely located AC 800M controllers The power of 800xA unleashed! ABB Tropos Wireless Communication System
High Performance Operator Environment KNX interface to 800xA Lighting control based on alarm state change Trend Enhancements Auto-scaling, alarm/error status indication, configurable grid line slope Alarm list improvements change background color or show a separating line The best operator interface even better!
Trend improvements
Alarm List Improvements
Public Address System built-in Embedded Public Address System in 800xA Auto-generated alarm and operator selectable messages Configurable text-to-speech Message distribution areas Support for multiple languages Area 1 Attention! Attention! Atenção! Atenção! اھتمام! Area 3 Area 2
Public Address System in 800xA v6
Public Address System in 800xA v6
ISA-88 Batch Management Easier to implement large batch projects Multiple batch managers processes in parallel Performance over previous releases: 5x daily batch procedure execution rate 3x increase in active phases 10x increase controller phase transition rate Separation of batch alarm and event categories (Class ID) Helping our customers be more productive one step at a time
Does this look familiar?
800xA Collaboration Table Exceptional 3D overview of a plant, site or location An interactive touch based intuitive interface Direct access information in 800xA and underlying third party systems View real-time and historical information in the right context Ergonomic table designed for collaboration Decision Making Information Just a Swipe Away
System 800xA v6 FP4 It s all about control. Better protection against cyber security threats New media for System 800xA software Improved and more secure data handling Role-based system installation Wireless mesh routers Multiple soft controller solution 3D Visualization Solution
System 800xA It s all about control
ABB Group October 14, 2014 Slide 40