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MEMS Automotive Collision Avoidance Radar beamformer Ahmad Sinjari Ph.D. Candidate Supervisor: Dr. Sazzadur Chowdhury

Overview Introduction State-of-the-Art Design challenges Rotman lens beamformer Rotman lens parameters Rotman lens design equations Lens contour Target scanning overview Radiation patterns Parameters calculation without insulation Parameters calculation with insulation Target design specifications Fabrication References

Introduction Rotman lens works by summing or focusing N in-phase samples of a wavefront at a focal point. It can be considered to be a true time-delay multiple beamformer. Currentlly used Rotman lens types _ Parallel plates (wave guide feed lines) _ Microstrip lens (stripline microwave printed circuit techniques to construct the feed section). For use in automotive collision avoidance systems Position/Proximity sensors Blind spot Measurements Parking aid Reverse aid Pre crash Stop/go sensor

State-of-the-Art The most common Rotman lens used in automotive collision detection are microstrip lens. Microstrip Rotman lens used in the industry have the following specifications: Parameter Value Operating Frequency Operating Range Voltage Size Gain of Main lobe Side lobe 77 GHz 100 m 60 V 5 to 10 cm > 25 db < -15 db Beam width 4 0

Advantages of Rotman lens: Monolithic construction State-of-the-Art Ease of manufacture Low cost Light weight Simultaneous availability of many beams. Because it is a true time-delay device, the Rotman lens produces frequencyindependent beam steering and is therefore capable of extremely wide-band operation. These features make the Rotman lens an attractive candidate for use in multibeam satellite-based applications.

Advantages of Rotman lens The Rotman lens is a true time-delay scanner that can be used either for receiving or transmitting. Increased range and detection performance over the ultrasonic sensors currently deployed as reverse parking aids. The design was improved by introducing a dielectric material in the parallel plate section (constant ε r ) reducing the dimensions of this section by This improvement also permitted the use of microstrip and stripline microwave printed circuit techniques to construct the feed section.

Design Challenges Port spacing (it have to be in the range of the fractions of the wave length) Suppressing and reducing the sidelobes Reflections at the beam and array ports Isolation of individual beams and cross over levels

Port spacing Port spacing (it have to be in the range of the fractions of the wave length) The distance between ports can be minimized by using sidewall layers of a relative permitivity of one forth of the lens dielectric. Redirecting the port can reduce the port spacing

Reducing the sidelobes Side lobe level improves (level of side lobe reduces with increase in element spacing). The sidelobe level of an array antenna fed by a Roman lens can be reduced if pairs of adjacent beam ports are combined. The system is fed through these summing ports. This procedure does not reduce the overall antenna gain.

Reflections at the beam and array ports Reflections at the beam and array ports can be reduced by introducing dummy ports that have matched resistance. Increasing element spacing, (but beam width decreases as element spacing increases).

Rotman Lens beamformer Beam 2 Beam 1 1 2 1 3 2 4 Beam 3 5 6 3 Beam ports Array ports Linear array fed by a Rotman lens

Rotman Lens parameters (, ) 1 2 1 ( 1,0) G F 0 1 2 2 (, ) 1 + + = + 0 (1) 2 + = + 0 (2) 1 + =+ 0 (3) G= on-axis focal length F= off-axis focal length W= electrical wire length α= scanning angle

Rotman Lens Design Equations We use Matlab to obtain the lens contours for different values of (G) and (α) as shown below.

Lens contour for alpha=1, g=0.999 0.8 lens contour for alpha=1, g=0.999 0.6 0.4 y: blue---eighta: red 0.2 0-0.2-0.4-0.6-0.8-1 -0.9-0.8-0.7-0.6-0.5-0.4-0.3-0.2-0.1 0 x

Lens contour for alpha=1, g=1.1 0.8 lens contour for alpha=1, g=1.1 0.6 0.4 y: blue---eighta: red 0.2 0-0.2-0.4-0.6-0.8-1.2-1.18-1.16-1.14-1.12-1.1-1.08-1.06-1.04-1.02-1 x

Lens contour for alpha=1, g=1.2 0.8 lens contour for alpha=1, g=1.2 0.6 0.4 y: blue---eighta: red 0.2 0-0.2-0.4-0.6-0.8-1.25-1.2-1.15-1.1-1.05-1 -0.95 x

Lens contour for alpha=3, g=1 0.8 lens contour for alpha=3, g=1 0.6 0.4 y: blue---eighta: red 0.2 0-0.2-0.4-0.6-0.8-0.7-0.6-0.5-0.4-0.3-0.2-0.1 0 x

Lens contour for alpha=2, g=1 0.8 lens countour for alpha=2, g=1 0.6 0.4 y: blue---eighta: red 0.2 0-0.2-0.4-0.6-0.8-0.7-0.6-0.5-0.4-0.3-0.2-0.1 0 x

Lens contour for alpha=1, g=1 0.8 lens contour for alpha=1, g=1 0.6 0.4 y: blue---eighta: red 0.2 0-0.2-0.4-0.6-0.8-0.7-0.6-0.5-0.4-0.3-0.2-0.1 0 x

Why choosing g=1 and alpha=1 The focal arc is centered at the vertex O 1 of the inner lens contour. The central ray paths from all points on the focal arc are equal in length. This setup of the lens is very important in monopulse applications. The shape of the lens will be approximated by a segment of a circle. The optical abberations are are very low.

Target scanning overview 6 m α x 100 m If α=1 x=1.75 m If α=2 x=3.50 m If α=3 x=5.24 m

Rotman Lens We obtain the optimal values for the parameters from our plots as follows: X=-0.63995 Y=0.49994 W=1.6001 Eighta= 0.7 To find the radiation patterns of the lens, we have to plot gain of the lens versus the change of the array port angle. By taking the log of the equation above and plot it with the array angle, we got the following response.

Radiation patterns of the lens 40 Radiation patterns of the lens 35 30 25 db 20 15 10 5-4 -3-2 -1 0 1 2 3 4 Theata a

Parameters calculation without insulation we can define the length of the antenna array as where half length of array, =the number of array elements, and = Spacing between antenna elements. If we choose the maximum value of η the minimum value of scaling factor F can be obtained as

Parameters calculation without insulation

Parameters calculation with insulation Using a high dielectric material (having a dielectric constant =6000), we can reduce the dimensions by a factor of. Paralell plate region height So the separation of the centres of the lens contours will be

Fabrication process 25 µm Substrate Si 25 µm Sio 2 thermally Substrate 5 µm Photo resist 5.55 mm UV Mask Mask ink

Fabrication process Photoresist dissolve Sio 2 etch Photoresist etch

Fabrication process Lens cavity (BaSrTio 3 ) Beam ports Array ports Top view Side view

Target design specifications Building a safety belt around the car Courtesy: Cambridge Consultants

References 1. W. Rotman and R. F. Turner, Wide-Angle Lens for Line Source Applications, IEEE Trans. Antennas Propagat., Vol. AP-11, Nov. 1963, pp. 623-632. 2. D. Archer, Lens-Fed Multiple Beam Arrays, Microwave J., Vol. 18, 1975, pp. 37-42. 3. P. S. Simon, "Analysis and synthesis of Rotman lenses," in 22nd AIAA Internat. Comm. Satellite Sys. Conf., no. ALAA-2004-3196, 9-12 May 2004, Monterey, California. 4. Hansen, R. C., Phased Array Antennas, Wiley-Interscience, 1998, pp. 341-356. 5. Hansen, R. C., Design trades for Rotman lenses, IEEE Trans. Antennas Propagat., Vol. 39, No. 4, Apr. 1991, pp. 464 472. 6. Dielectric Slab Rotman Lens for Microwave/Millimeter-Wave Applications Jaeheung Kim, Member, IEEE, Choon Sik Cho, Member, IEEE, and Frank S. Barnes, Life Fellow, IEEE. IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES, VOL. 53, NO. 8, AUGUST 2005

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