Extruder Controls ExtruVision S

Extruder Controls ExtruVision S ExtruVision S - The compact system solution for controlling, visualization, and operating extrusion systems Combination of control panel BA Touch with 5.7'' monitor and control/open loop unit ETR112 Standard for 11 temperature control zones and 1 melt pressure display, expandable up to 12 temperature control zones and a melt temperature display Melt temperature display, melt pressure display/-monitoring, RPM controlled, RPM-/torque display permanent Monitoring of sensors, actuators, temperature, heating current (SUW optional) Operating hour meter Timer Fast, no-interference communication via can bus Safety function on controller Finger tip controls on touch panel Clear and easily understood control pages Alarm overview One-view trend curve display for process monitoring User menu CAN, RS485 standard on controller Recipe administration for 10 recipes Profibus DP optional Language selection german/english (further language optional) User and controller software can be upgraded d_extruvisions_1105gb - 1 We reserve the right to make technical changes PSG Plastic Service GmbH P.O. Box 42 01 62 68280 Mannheim Germany Phone +49 621 7162-0 Fax +49 621 7162-162 www.psg-online.de info@psg-online.de 05/11

ExtruVision S - The compact system solution for small extrusion systems control ExtruVisionS was especially for small extrusion systems designed, to make there data visible and operable for the user. Instead of lots of devices with different operating and display units, ExtruVision S uses only two components - operating panel BA Touch and controller/open loop unit ETR112. Vision S ExtruVision S ExtruVision S ExtruVision S ExtruVision S Extr uvision S ExtruVision S ExtruVisio ruvision S ExtruVision S ExtruVisio ruvision S ExtruVision CAN S ExtruVisio ruvision S ExtruVision S ExtruVisio ruvision S ExtruVision S ExtruVisio Melt pressure P M ϑ % s -1 Temperature Output value RPM Compact Only 2 components. Secure A complete breakdown of the operating panel BA Touch does not effect the controller functionality like e.g. temperature control or drive control. Uniform Operation of all extruder relevant functions by operating panel BA Touch. Communication systems via CAN bus. User friendly Main process parameters are presented in overviews. Clear structure of display in each level of the user dialog. Practice orientated, in cooperation with the customer implemented functions (e.g. RPM adjustment with automatic transfer of scaling, pressure adjustment by key stroke). Easy installation through clearly defined interfaces. Flexible Customer-specific function expansions are realizable simply By CAN-Bus easily expandable. d_extruvisions_1105gb - 2

User interface ExtruVision S Clear structure In the header A permanent display of melt temperature, melt pressure, RPM and drive load (torque, load or drive current). Status display for drive and heating. In the information area B the view changes dependent on the shown side. Navigation is done by the menu buttons in the navigation bar C. Start Page The main parameters and system status at a glance. All actual temperature values (color change at limit violation) Zone names freely editable Temperature groups 6 temperature zones per side with all main parameters zone specific arranged. Key for enabling of heating Status messages Zone names freely editable actual value, setpoint value, actual values of heating current, output value Trend graphic For each zone with numerical actual value display, setpoint -/ alarm data entry a setting of output value. Drive RPM - Actual value display Specification of RPM setpoint Bar graph presentation for RPM setpoint and drive load Increment-, decrement keys for RPM setting Keys for drive ON / OFF Password protected setup area for example melt pressure. d_extruvisions_1105gb - 3

Technical Data Data interfaces Operating panel BA Touch Controller/open loop unit ETR112 RPM Melt pressure RS485 2/4 wire n.a. Transfer rate 1200/2400/4800/9600/19200 Baud Protocol: MODBUS RTU / PSGII CAN Transfer rate 250 kbaud CANopen - DS401 Profibus-DP n.a. Option EN 50170 V2 Ethernet 10/100MBit, RJ45 connection, TCP/IP n.a. Resolution 0.1 rpm Resolution 1 bar (pressure signal must be 4...20 ma) Electrical security DIN EN 61000-6-2, EN 61000-6-4, EN 61000-6-3 DIN EN 61131-2 EN 60950 UL 60590 Power Supply 24 VDC (20.4...28.8 VDC), Power consumption 14VA General DIN EN 61010 (VDE 0411) Protection class II Degree of pollution 2 Over voltage category II 24 VDC (18...36 VDC), Power consumption max. 25 VA on load, External device fuse protection 4 A time-delay Display Active viewable screen 5.7, pixel resolution 320 x 240 LED status indication Operating elements Resistive touch n.a. Dimensions WxHxD Housing: 212 x 156 x 79 mm Mounting depth 55 mm Control panel cutout: 198 x 142 mm 125 x 140 x 75 mm Operating conditions Operating temperature 0...50 C Storage temperature -20 60 C Operating temperature 0...60 C Storage temperature -25 60 C Climatic applicability class 10...95 % relative humidity, no condensation Average relative humidity < 75 % per year, no condensation Protection type Front side IP 65 (only with provided sealing and 8 Housing IP 20 terminal IP 20 retaining brackets) Mounting Front mounting Installation on DIN rail (DIN EN 50022) Housing Metal housing Metal housing Weight 1.4 kg Ca. 1 kg Standards CE, UL/CSA, CCC, EX22 The device complies with the European Directives for electromagnetic compatibility and low voltages. Pin assignment controller/open loop unit X5 X6 X1 X7 X8 X9 X10 A X1 X1 X2 X1 B X3 X12 X13 X11 X4 T2 T3 T1 X1, X2 Measurement inputs 1...4 (TC/Pt100), measurement inputs 5...8 (TC/Pt100) X3 Measurement inputs 9...12 (TC/Pt100) X4 Measurement inputs 13...16 (analog inputs) X5, X6 Control outputs 1...12, control outputs 13...24 X7 Alarm outputs 1...3, digital signal inputs 1...2 X8 Profibus DP (Option) X9 RS485/ V24 X10, T1 CANBus X11, T2 Power Supply X12 Heat current registration, analog outputs 3...4 X13 Digital inputs 1...4, digital outputs 1...4, analog outputs 1..2 T3 Ethernet A: Status LED's, B: DIP switch EMC Due to EMC conventions signal and measurement lines have to be shielded! Shields have to be connected to the existing grounded terminals on the controller. Notice: The terminal marking was modified. Please refer to the operating instructions for the old terminal marking. d_extruvisions_1105gb - 4

X1...X3 temperature measurement inputs PIN X1 X2 X3 1 1+ 5+ 9+ 2 1-5- 9-3 1 5 9 4 2+ 6+ 10+ 5 2-6- 10-6 2 6 10 7 3+ 7+ 11+ 8 3-7- 11-9 3 7 11 10 4+ 8+ 12+ 11 4-8- 12-12 4 8 12 13 Thermocouple TC, resistance thermometer Pt100 n+ n- n TC Pt100 2-wire Pt100 3-wire Specifications apply for all temperature measurement inputs. For all screw terminals the outgoing line of the cable is marked with an arrow. X12 Heating current recording PIN X12 PIN X12 1 n.a. 7 I22 2 n.a. 8 I23 3 I11 9 I31 4 I12 10 I32 5 I13 11 I33 6 I21 12 I0V Do not connect I0V system overall! Do not ground I0V terminal externally! Specifications apply for all measurement inputs. Maximal 3-3-phase current transformers. Allocation zone/3-phase current transformer by configuration parameters. Option Heating current recording independent from compensation of variations in mains supply voltage by module SUW. X7 Digital signal inputs 1...2, alarm outputs 1...3 configurable PIN X7 Description 1 I2 Digital signal input 2 2 I1 Digital signal input 1 3 I- Reference potential IN * 4 AL3 Alarm Output 3 5 AL2 Alarm Output 2 6 AL1 Alarm Output 1 7 AL+ Power supply alarm outputs 8 +U Auxiliary voltage + 9 -U Auxiliary voltage - 10 HF ground +U exclusively for control of SSR (consider load curve) as well as power supply for the operating and display unit. Output auxiliary voltage maximal 1.5 A. Do not ground externally! Digital signal inputs I2, I1 I* Ext. auxiliary voltage +U I- Ext. auxiliary voltage -U Alarm outputs AL+ Ext. auxiliary voltage +U AL* + - Ext. auxiliary voltage -U X5...X6 control outputs heating/ cooling O01-O12 = Heating zone 1-12 O13-O24 = Cooling zone 1-12 PIN X5 X6 PIN X5 X6 1 U1 *) U1 **) 8 O06 O18 2 U2 U2 9 O07 O19 3 O01 O13 10 O08 O20 4 O02 O14 11 O09 O21 5 O03 O15 12 O10 O22 6 O04 O16 13 O11 O23 7 O05 O17 14 O12 O24 *) +U: terminal X7/8 (+U) or U ext or terminal X6/1 (U1). **) +U: terminal X7/8 (+U) or U ext or terminal X5/1 (U1). Optical coupler outputs max. 30 VDC, 60 ma per channel. Un On Auxiliary voltage +U see *) and **) + - Ext. auxiliary voltage -U Specifications apply for all temperature measurement inputs. X4 measurement inputs 13+ = Melt pressure 4...20 ma 14+ = RPM 0...10 VDC 15+ = Motor load 0...10 VDC 16+ = spare 0...10 VDC PIN X4 PIN X4 1 13+ 7 15+ 2 13-8 15-3 13 9 15 4 14+ 10 16+ 5 14-11 16-6 14 12 16 13 X4/13: standard signal I [4...20 ma], X4/14-16: standard signal U [9...10 VDC] n+ n- n Standard -Signal I 4...20 ma Standard -Signal U 0...10 VDC X12 & X13 analog outputs 1...4 AO1 = Screw speed 0...10 VDC AO2 = spare 0...10 VDC AO3 = spare 0...10 VDC AO4 = spare 0...10 VDC PIN X12 X13 1 AO3 AO1 2 AO4 AO2 3...10 - - 11 - +U 12 - -U Power supply +U by terminal X7/8 or UEXT -U by terminal X7/9 or 0V EXT d_extruvisions_1105gb - 5

X13 Digital out- and -inputs 1..4 PIN X13 PIN X13 1 n.a. 7 I1 2 n.a. 8 I2 3 O1 9 I3 4 O2 10 I4 5 O3 11 +U 6 O4 12 -U Power supply +U by terminal X7/8 or U EXT -U by terminal X7/9 or 0V EXT X11 Power supply Controller/ open loop unit CAN-Bus connection controller X10 - BA Touch T1 6 9 1 5 PIN 24VDC 1 + 2 3-18...36 VDC; external device fuse protection 4 A time-delay Pin assignment Controller X10 BA Touch T 1 CAN-H 9 7 CAN-L 7 2 GND 5 3 Bridge pin 3 and 4 for internal terminating resistor of 120 Ohm. Digital inputs I1...I4 I1 = Emergency switch I2 = Feedback heating switch ON I3 = Drive failure I4 = Fault chain external All digital inputs low-active (24V = good condition) Digital outputs O1...O4 O1 = Disconnection of melt pressure O2 = Heating ON O3 = Drive ON O4 = Melt pressure calibration T2 Power supply 1 2 3 PIN 24VDC 1 24 V 2 GND 3 0V 20.4...28.8 VDC B DIP switch setting 1 8 on off BA Touch DIP Meaning 1-4 Address 5-6 CAN baud rate fix 250kBit DIP5: ON, DIP6: OFF 7 Interface standard parameter 8 Without function Digital inputs X9 RS485/V24 interface 9 6 In 5 1 Pin assignment Ext. auxiliary voltage +U -U Ext. auxiliary voltage -U Digital outputs +U Ext. auxiliary voltage +U On + - Ext. auxiliary voltage -U Controller X9 TxD-P 1 TxD-N 2 Txd-V24 3 RxD-N 5 RxD-P 6 RxD-V24 8 GND-24 9 Standard settings for RS485/V24 interface If the DIP switch B Dip 7 ON, the following default settings for the serial data interface (X9) are activated. Protocol PSG II Baud rate 19200 No parity 1 Stop bit Standard equipment Controller-/ open loop control unit ETR112 Operating panel BA Touch 12 Universal measurement inputs TCPt 4 analog inputs *) 24 Control outputs (12 heating, 12 cooling) Heating Current Monitoring 3 Alarm outputs 2 Digital function inputs Each 4 digital inputs / outputs *) 4 Analog outputs *) RS485/ V24 CAN interface Communication Ethernet 10/100 MBit USB Device USB Host CAN (to controller/open loop unit) Touch mode Resistive Touch Display LCD STN color, maximal 256 color resolution 1/4 VGA (320 x 240 Pixel) Active viewable screen 5.7, ca. 118 x 86 mm Operating system Windows CE Software on CF-Card *) the in- / outputs are definitely preset. Scope of supply CD-ROM with documentation and software Ordering designations ORDER NUMBER Operating panel BA Touch ExtruVision 020 270-VS S Controller/open loop unit ETR112 020 735 Option Profibus DP On request Accessories Engineering tool WinKonVis Professional Pressure transducer e.g. Dynisco Connecting cable incl. terminating resistor Single current transformer module ESW40 Single current transformer module ESW75 Single current transformer module ESW200 ORDER NUMBER 039 020 Type MDT420F-1/2-7C-15-A Individual length on request 039 014 039 049 039 048 Current Converter SSW 120 (3 coils) 020 312 d_extruvisions_1105gb - 6