THE BARRIER and the Universal Barrier Cabinets from Pepperl+Fuchs

THE BARRIER and the Universal Barrier Cabinets from Pepperl+Fuchs

Overview This document provides information relating to the use of THE BARRIER HiC2, the SMART universal barrier from Pepperl+Fuchs, a multifunctional I/O module. It is installed in the universal barrier cabinet, which is supplied to Honeywell from one of Pepperl+Fuchs Solution Engineering Centers (SEC). The universal barrier cabinet interfaces directly with Honeywell s Experion Universal Remote Process and Safety Cabinets. The following items are included: Product configurations THE BARRIER data sheet Termination board data sheet System cable data sheet THE BARRIER Developed for Honeywell as an intrinsically safe interface for Universal Process I/O, THE BARRIER replaces several traditional modules analog in, analog out, digital in, digital out with a single multifunctional I/O module, saving space, maintenance, costs and provides maximum flexibility. By using THE BARRIER, you no longer have to worry about different signal requirements and possible limitations. This complete package provides a simple, prepackaged plug-and-play solution that ensures universal design, fewer errors, and timely acceptance testing. Simply mount the cabinet, connect the system cable and field wiring to the Experion Universal Remote Process and Safety Cabinet, and you re ready to go. Experion Universal Remote Process and Safety Cabinet Combined with Honeywell s Series C Experion Process Knowledge System Universal Channel Technology, THE BARRIER uses a state-of-the-art technology that automatically recognizes I/O requirements and adapts by self-adjusting to the correct signal type. Universal Channel Technology allows cabinets to be standardized, since any field signal can be connected to any I/O channel. The results include improved uptime, asset availability and effectiveness, optimized process throughput and work processes, and lower costs of ownership, operations, and maintenance. Engineering and configuration of the process control infrastructure are drastically simplified with THE BARRIER, enhancing flexibility in design and implementation. As you set up your system, you only have to attach required functionalities to the respective channels from your control side. No need for additional hardware or immediate I/O configurations. With remote access, parameterization changes that previously took days can now be handled within minutes via the universal input card of the DCS. Additionally, conventional marshalling approaches are eliminated, saving marshalling cabinet space, inter-panel wiring, and power requirements. Pepperl+Fuchs universal barrier cabinets Pepperl+Fuchs universal barrier cabinets are available in different sizes and materials. They are linked to a respective universal I/O solution from Honeywell with 6, 32, and 6 I/O using a system cable. Each solution provides: Certification for use in hazardous areas Fully equipped with universal termination boards to accommodate the designated number of I/Os Cable ducts for system and intrinsically safe field wiring with Roxtec sealing system Honeywell and Pepperl+Fuchs strong partners in process automation THE BARRIER is was developed in line with the Universal I/O technology by Honeywell, and is the result of a partnership between Honeywell and Pepperl+Fuchs. This cooperation has led to innovative product solutions for process automation for the past 20 years. 3

36L stainless enclosure RIO 6-channel unit Blue wire way Gray wire way Ground bar Ground bolt Modular wire way M20 cable gland Breather drain

Cabinet material Size Weight 6-Channel Intrinsic Safety Universal Barrier Cabinet - HCJB-GPCS-RIO-6 Ambient temperature range Certifications (module) Ingress protection Input power Output circuits I/O channel capacity Communications 36L stainless steel with electro polish 58 mm x 382 mm x 25 mm (8.0 x 5.0 x 8.5 ) [HxWxD] ~ 0 lbs (8 kg) -20... +50 C (-... +22 F) Ex II 3G Ex na II T Gc [device in zone 2] [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I IP 66, NEMA X 2 VDC The device can transfer the following signals: - as an analog input: 0/ ma... 20 ma - as an analog output: 0/ ma... 20 ma - as a digital input: signals from NAMUR sensors or dry contacts - as a digital output: 0 ma... 5 ma 6 channels System cable: CA-HWC300-AIO-DIO-*M (one required for every termination board) Modules: -channel isolated barrier 2 V DC supply (bus powered) THE BARRIER: Analog input Digital input Analog output Digital output No configuration required, device is self-adapting HART transparency 3-way isolation Low power dissipation Cabinet: Weather and corrosion resistant UL listed, ATEX and IECEx 6 channels of I/O Cable entry gland plates 5

Cabinet material Size Weight 32-Channel Intrinsic Safety Universal Barrier Cabinet - HCJB-GPCS-RIO-32 Ambient temperature range Certifications (module) Ingress protection Input power Output circuits I/O channel capacity Communications 36L stainless steel with electro polish 762 mm x 508 mm x 25 mm (30.0 x 20.0 x 8.5 ) [HxWxD] ~ 60 lbs (28 kg) -20... +50 C (-... +22 F) Ex II 3G Ex na II T Gc [device in zone 2] [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I IP 66, NEMA X 2 VDC The device can transfer the following signals: - as an analog input: 0/ ma... 20 ma - as an analog output: 0/ ma... 20 ma - as a digital input: signals from NAMUR sensors or dry contacts - as a digital output: 0 ma... 5 ma 32 channels System cable: CA-HWC300-AIO-DIO-*M (one required for every termination board) Modules: -channel isolated barrier 2 V DC supply (bus powered) THE BARRIER: Analog input Digital input Analog output Digital output No configuration required, device is self-adapting HART transparency 3-way isolation Low power dissipation Cabinet: Weather and corrosion resistant UL listed, ATEX and IECEx 32 channels of I/O Cable entry gland plates 6

Cabinet material Size Weight 6-Channel Intrinsic Safety Universal Barrier Cabinet - HCJB-GPCS-RIO-6 Ambient temperature range Certifications (module) Ingress protection Input power Output circuits I/O channel capacity Communications 36L stainless steel with electro polish 9 mm x 60 mm x 35 mm (36.0 x 2.0 x 2. ) [HxWxD] ~ 75 lbs (3 kg) -20... +50 C (-... +22 F) Ex II 3G Ex na II T Gc [device in zone 2] [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I IP 66, NEMA X 2 VDC The device can transfer the following signals: - as an analog input: 0/ ma... 20 ma - as an analog output: 0/ ma... 20 ma - as a digital input: signals from NAMUR sensors or dry contacts - as a digital output: 0 ma... 5 ma 6 channels System cable: CA-HWC300-AIO-DIO-*M (one required for every termination board) Modules: -channel isolated barrier 2 V DC supply (bus powered) THE BARRIER: Analog input Digital input Analog output Digital output No configuration required, device is self-adapting HART transparency 3-way isolation Low power dissipation Cabinet: Weather and corrosion resistant UL listed, ATEX and IECEx 6 channels of I/O Cable entry gland plates 7

SMART Universal Barrier HiC2 Features Assembly -channel isolated barrier 2 V DC supply (bus powered) Analog input, digital input, analog output, digital output No configuration required, device is self-adapting HART transparency 3-way isolation Low power dissipation Front view PWR LED green: Power supply Function This isolated barrier is used for intrinsic safety applications. The device can transfer the following signals: - as an analog input: 0/ ma... 20 ma - as an analog output: 0/ ma... 20 ma - as a digital input: signals from NAMUR sensors or dry contacts - as a digital output: 0 ma... 5 ma The device requires no configuration and adapts itself automatically to the function of the active input/output of the connected process control system. The device permits the bi-directional pass-through of the HART communication. The device is designed primarily for use with universal I/O cards (e. g. Honeywell Universal Process IO). This device mounts on a HiC Termination Board. HiC 2 ch Universal Barrier Place for labeling Connection DI 2.5 kω 0 kω 2 HiC2 DO - + 5 SL2 b 5a SL 8a 7a + - HART V ma AI HART ma HART 5 - - 2 a 5b AO P I HART a, b - 2 V DC 2a, 2b + Zone 0,, 2 Termination Board Zone 2 8 Refer to "General Notes Relating to Pepperl+Fuchs Product Information".

Technical data HiC2 General specifications Signal type Supply Connection Universal SL: a(-), b(-); 2a(+), 2b(+) Rated voltage U n 9... 30 V DC via Termination Board Ripple 0 % Rated current I n 30 ma Power consumption Analog input Field circuit Suitable field devices Transmitter supply voltage Signal Voltage drop Control circuit Voltage Signal Ripple Analog output Field circuit Suitable field devices Signal Load Voltage Ripple Control circuit Voltage Signal Resistor Voltage drop Digital input Field circuit Suitable field devices Open loop voltage Signal Control circuit Voltage Signal Digital output Field circuit Suitable field devices Drive capability Open loop voltage Current limit Control circuit Voltage 700 mw SL2: 5a(+), 5b(-) (2-wire SMART transmitter) SL2: 5a(+), b(-) (current source) 2-wire SMART transmitters, current sources 6 V at 20 ma (2-wire SMART transmitter) 0/... 20 ma, limited to approx. 0 ma, reverse polarity protected approx. V (current source) SL: 8a(+), 7a(-) 5... 30 V 0/... 20 ma, sink mode, working voltage 5... 30 V 20 mv rms SL2: 5a(+), 5b(-) I/P converters (positioner), solenoid drivers, on-site-displays 0/... 20 ma 0... 650 Ω 3 V at 20 ma 20 mv rms SL: 8a(+), 7a(-) 2... 30 V 0/... 20 ma > 00 kω at max. 30 V, with field wiring open approx. 2 V with field wiring closed SL2: 5a(+), a(-) (NAMUR sensor) SL2: 5a(+), 5b(-) (dry contact) NAMUR sensors according to IEC/EN 6097-5-6, dry contacts approx. 0 V DC with kω series resistance 0.... 9 ma SL: 8a(+), 7a(-) 3... 30 V 0.... 9 ma, sink mode, working voltage 3... 30 V SL2: 5a(+), 5b(-) solenoid valves, acoustic or visual alarms 2 V / 0 ma at 300 Ω load approx. 22 V 5 ma SL: 8a(+), 7a(-) -signal: 9... 30 V DC 0-signal: 0... 5 V DC Current -signal: 0... 5 ma, depending on the output load 0-signal: < 0. ma, independent of the output load Internal resistance R i 20 Ω Power loss. W at 2 V, 300 Ω load Transfer characteristics Deviation at 20 C (68 F) ±20 µa incl. linearity, hysteresis and supply fluctuations at... 20 ma (analog input, analog output) ±60 µa incl. linearity, hysteresis and supply fluctuations at 0... 5 ma (digital output) Influence of ambient temperature < 2 µa/k (0... 70 C (32... 58 F)) < 3 µa/k (-0... 0 C (-0... 32 F)) Switching frequency 50 Hz nicht uebersetzt! 20 Hz (digital output) Frequency range bandwidth by 0.5 V pp signal and/or ma pp signal 950... 2500 Hz (analog input, analog output) Settling time 20 ms (analog input, analog output) 5 ms (digital input) Reaction time 5 ms, turn-on/turn-off time (digital output) Electrical isolation Control/power supply basic insulation according to IEC 600-, rated insulation voltage 60 V eff Refer to "General Notes Relating to Pepperl+Fuchs Product Information". 9

Technical data HiC2 26306_eng_297863.xml Directive conformity Electromagnetic compatibility Directive 200/08/EC Conformity Electromagnetic compatibility NE 2:20 Degree of protection IEC 60529:200 Protection against electrical shock IEC 600-:200 EN 6326-:203 (industrial locations) Input EN 6097-5-6:2000 Ambient conditions Ambient temperature Storage temperature Relative humidity Mechanical specifications Degree of protection Mass Dimensions Mounting Coding -0... 70 C (-0... 58 F) -0... 85 C (-0... 85 F) 95 % non-condensing IP20 approx. 00 g 2.5 x 28 x 06 mm (0.5 x 5. x.2 in) on Termination Board pin and trimmed For further information see system description. Data for application in connection with Ex-areas EC-Type Examination Certificate???, for additional certificates see www.pepperl-fuchs.com Group, category, type of protection II ()G [Ex ia Ga] IIC, II ()D [Ex ia Da] IIIC, I (M) [Ex ia Ma] I Supply Maximum safe voltage U m 250 V (Attention! The rated voltage can be lower.) Equipment SL2: 5a(+), 5b(-) Voltage U o 25.2 V Current I o 0 ma Power P o 693 mw Equipment SL2: 5a(+), b(-) Voltage U i < 28 V Current I i < 5 ma Voltage U o 7.2 V Current I o 0 ma Power P o 0 mw Equipment SL2: 5a(+), a(-) Voltage U o 2.6 V Current I o 3 ma Power P o mw Statement of conformity Group, category, type of protection, II 3G Ex na II T Gc [device in zone 2] temperature class Electrical isolation Input/Other circuits safe electrical isolation acc. to IEC/EN 60079-, voltage peak value 375 V Directive conformity Directive 9/9/EC EN 60079-0:202, EN 60079-:202, EN 60079-5:200 International approvals IECEx approval Approved for [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I General information Supplementary information EC-Type Examination Certificate, Statement of Conformity, Declaration of Conformity, Attestation of Conformity and instructions have to be observed where applicable. For information see www.pepperlfuchs.com. 0

Technical data HiC2 Notes r internal use Application The device is designed as intrinsically safe interface for Universal Process IO (or Universal Safety IO) by Honeywell. The advantage of the UIO concept is that no marshalling is needed. Using at higher temperatures For ambient temperatures higher than 60 C (0 F), we recommend horizontal mounting of the termination board. You can use the digital output without restrictions up to an ambient temperature of 60 C (0 F). If you using the digital output at higher temperatures (up to 70 C (58 F)), limit the output current below 25 ma (load > 650 Ω). Alternatively, mount the termination board in horizontal position.

Termination Board FC-GPCS-RIO6-PF Features Assembly System Board for Honeywell Universal Safety IO System Board for Honeywell Universal Process IO For 6-channel cards USIO and UPIO For 6 modules Recommended modules: HiC283R2 (DI), HiC2853R2 (DI), HiC287 (DO), HiC2025 (AI), HiC203 (AO) Recommended system cable: CA-HWC300-AIO-DIO-*M 2 V DC supply Hazardous area: pluggable screw terminals, blue Safe area: Sub-D connector (male), 37-pin Function The function of the Termination Board and the connector pin assignment is exactly fitted to the requirements of Honeywell system. Information about missing supply voltage of the isolated barriers is available for the system as volt-free contact. It is possible to transfer a fault signal to channel of the card via the Loop-in function. The Termination Board has a robust glass fiber reinforced plastic housing. The Termination Board is mounted in the switch cabinet on a 35 mm DIN mounting rail according to EN 6075. Connection Release date 20--3 08: Date of issue 20--3 232_eng.xml 2 32 Zone 0,, 2 Div., 2 3 2 3 TB TB2 X 5 6 7 8 9 0 2 3 5 6 TB3 TB CH 2 V DC (I), 2 V DC (II) Fault USIO/UPIO 2 Refer to "General Notes Relating to Pepperl+Fuchs Product Information".

Technical data FC-GPCS-RIO6-PF Supply Connection terminal block TB3 (-, 2+; 3-, +) Rated voltage U N 2 V DC, in consideration of rated voltage of used isolated barriers Voltage drop 0.9 V, voltage drop across the series diode on the Termination Board must be considered Ripple 0 % Fusing A Power loss 500 mw, without modules Reverse polarity protection yes Electrical specifications volt-free fault indication output max. 30 V AC/0 V DC, 2 A Redundancy Supply Redundancy available. The supply for the modules is decoupled, monitored and fused. Indicators/settings Display elements LEDs PWR ON (power supply) - LED power supply I, green LED - LED power supply II, green LED LED Fault (fault indication), red LED Directive conformity Electromagnetic compatibility Directive 200/08/EC EN 6326-:203 Conformity Electromagnetic compatibility NE 2:202 For further information see system description. Degree of protection IEC 60529:200 Ambient conditions Ambient temperature -20... 60 C (-... 0 F) Storage temperature -0... 70 C (-0... 58 F) Mechanical specifications Degree of protection IP20 Connection hazardous area connection (field side): plugable screw terminals, blue safe area connection (control side): 37-pin Sub-D connector (male) 0--3 08: Date of issue 20--3 232_eng.xml Core cross-section 0.2... 2.5 mm 2 (2... 2 AWG) Material housing: polycarbonate, 30 % glass fiber reinforced Mass approx. 900 g Dimensions 273 x 55 x 53 mm (L x W x H), height including module assembly Mounting on 35 mm DIN mounting rail acc. to EN 6075:200 Data for application in connection with Ex-areas EC-Type Examination Certificate CESI 06 ATEX 022, for additional certificates see www.pepperl-fuchs.com Group, category, type of protection II ()G [Ex ia Ga] IIC II ()D [Ex ia Da] IIIC I (M) [Ex ia Ma] I Safe area Maximum safe voltage 250 V (Attention! U m is no rated voltage.) Electrical isolation Field circuit/control circuit safe electrical isolation acc. to IEC/EN 60079-, voltage peak value 375 V Directive conformity Directive 9/9/EC EN 60079-0:202, EN 60079-:202, EN 60079-26:2007, EN 50303:2000 International approvals UL approval Control drawing 6-0327 IECEx approval IECEx CES 06.0003 Approved for [Ex ia Ga] IIC [Ex ia Da] IIIC [Ex ia Ma] I General information Supplementary information EC-Type Examination Certificate, Statement of Conformity, Declaration of Conformity, Attestation of Conformity and instructions have to be observed where applicable. For information see www.pepperlfuchs.com. Accessories Designation provided accessories: Label Carrier HiALC-HI*TF-SET-** optional accessories: system cable CA-HWC300-AIO-DIO-*M 3

Technical data FC-GPCS-RIO6-PF Application Typical loop Field side Termination Board Control side Board Fault Loop In function Digital In ch..5 kω 0 kω + 2- external fault 2 VDC 0 VDC TB3 2 3 TB 2 3 F F2 & Digital Out ch. Analog In ch. ma ch. HART HART + 2-3- + + 2- ch. TB 2 3 2 V 0 V SL2 5a 5b a b Pos. GND SL 8a 7a a, b 2a, 2b 6b 2 V DC Fault Jumper: Loop In function signal X 37 9 22 37 9 22 Pepperl+Fuchs system cable HIACA-HW... 37 9 22 + - 6+ 6- Honeywell USIO/UPIO Pos. 6 Analog Out ch. P I HART + 2- TB2 29 30 ch.6 3 32 SL2 5a 5b a b SL 8a 7a a, b 2a, 2b 6b 2 V DC Fault

Technical data FC-GPCS-RIO6-PF Pin-out Table Termination Board field side Module Channel IS Terminal TB IS terminals SL2 field side 2 2 3 3 5 5 6 6 7 7 8 8 5a 2 5b 3 a b 5 5a 6 5b 7 a 8 b 9 5a 0 5b a 2 b 3 5a 5b 5 a 6 b 7 5a 8 5b 9 a 20 b 2 5a 22 5b 23 a 2 b 25 5a 26 5b 27 a 28 b 29 5a 30 5b 3 a 32 b Modules Non-IS terminals SL control side Termination Board control side System connector X 8a 37 7a 9 8a 36 7a 8 8a 35 7a 7 8a 3 7a 6 8a 33 7a 5 8a 32 7a 8a 3 7a 3 8a 30 7a 2 5

Technical data FC-GPCS-RIO6-PF Pin-out Table Termination Board field side Module Channel IS Terminal TB2 IS terminals SL2 field side 9 9 0 0 2 2 3 3 5 5 6 6 5a 2 5b 3 a b 5 5a 6 5b 7 a 8 b 9 5a 0 5b a 2 b 3 5a 5b 5 a 6 b 7 5a 8 5b 9 a 20 b 2 5a 22 5b 23 a 2 b 25 5a 26 5b 27 a 28 b 29 5a 30 5b 3 a 32 b Modules Non-IS terminals SL control side Termination Board control side System connector X 8a 29 7a 8a 28 7a 0 8a 27 7a 9 8a 26 7a 8 8a 25 7a 7 8a 2 7a 6 8a 23 7a 5 8a 22 7a Termination Board pin out Power supply Fault TB3 TB Supply I - 2 Supply I + 3 Supply II - Supply II + Board fault 2 3 External fault Module pin-out (SL): module... 6 V cc 2a 2b GND a b FAULT 6b 6

H-system custom cable CA-HWC300-AIO-DIO-*M Dimensions Overall cable length (see type code) Drain wire 8" long from exit of hood 2 Features Honeywell specific system cable for Honeywell Experion Series C GI/IO to Pepperl+Fuchs H-System termination boards Label 32-pole grommet 3 32 32-pole connector Connects terminal plug on Honeywell Series C GI/IO TA to a single 37-pin Sub-D connector on H-system termination boards Preconfigured lengths Female Sub-D socket 37-pin Technical data Electrical specifications Rated voltage Ambient conditions Ambient temperature Mechanical specifications Connection Material Connector Cable Construction type Shielding Data for application in connection with Ex-areas Directive conformity Type code/model number 300 V AC/DC -20... 80 C (-... 76 F) 37 pins/32 pins plastic/plastic 22 AWG 22 AWG 7/0096 tinned copper 8 individual twisted pairs overall foil aluminium/poly foil 00% coverage 2 AWG 7/32 T.C. DW. UL / culus RoHS compliant Part Number CA-HWC300-AIO-DIO-M CA-HWC300-AIO-DIO-2M CA-HWC300-AIO-DIO-3M CA-HWC300-AIO-DIO-M CA-HWC300-AIO-DIO-5M CA-HWC300-AIO-DIO-7.5M CA-HWC300-AIO-DIO-0M CA-HWC300-AIO-DIO-2.5M CA-HWC300-AIO-DIO-5M CA-HWC300-AIO-DIO-20M CA-HWC300-AIO-DIO-25M CA-HWC300-AIO-DIO-30M Cable length m 2 m 3 m m 5 m 7.5 m 0 m 2.5 m 5 m 20 m 25 m 30 m 7

H-system custom cable CA-HWC300-AIO-DIO-*M Additional information Pinning D-sub 37 female Weidmuller 32-pole Channel (-) 9 2 2 Channel (+) 37 3 Channel 2 (-) 8 Channel 2 (+) 36 3 5 Channel 3 (-) 7 6 6 Channel 3 (+) 35 5 7 Channel (-) 6 8 8 Channel (+) 3 7 9 Channel 5 (-) 5 0 0 Channel 5 (+) 33 9 Channel 6 (-) 2 2 Channel 6 (+) 32 3 Channel 7 (-) 3 Channel 7 (+) 3 3 5 Channel 8 (-) 2 6 6 Channel 8 (+) 30 5 7 Channel 9 (-) 8 8 Channel 9 (+) 29 7 9 Channel 0 (-) 0 20 20 Channel 0 (+) 28 9 2 Channel (-) 9 22 22 Channel (+) 27 2 23 Channel 2 (-) 8 2 2 Channel 2 (+) 26 23 25 Channel 3 (-) 7 26 26 Channel 3 (+) 25 25 27 Channel (-) 6 28 28 Channel (+) 2 27 29 Channel 5 (-) 5 30 30 Channel 5 (+) 23 29 3 Channel 6 (-) 32 32 Channel 6 (+) 22 3 8

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