Easy! Smooth! PS-4000B PS-5000B Replacement Guidebook

Introduction This document introduces the procedures and notes for replacing the PS-4000B with the PS-5000B. The recommended substitute model is listed below. Equipment in use PS-4000B *1 (1/2 slot, Core TM 2 Duo model) Model code:pfxpb1b2c******n00 PS-4000B *1 (1/2 slot Atom TM model) Model code:pfxpb1b2b******n00 Recommended substitute model PS-5000B (2 slot, Core i7 TM model) Model code:pfxpp2bw*******n00 PFXPP2BX*******N00 PS-5000B (2 slot, Celeron model) Model code:pfxpu2bq*******n00 PFXPU2BR*******N00 Equipment in use PS-4000B *1 (1 slot, Core TM 2 Duo model) Model code:pfxpb1b2c******n00 PS-4000B *1 (1 slot, Atom TM model) Model code:pfxpb1b2b******n00 *1 Sales terminate as of March 2017 Recommended substitute model PS-5000B (0 slot, Core i7 TM model) Model code:pfxpp2bj*******n00 PFXPP2BU*******N00 PS-5000B (0 slot, Celeron model) Model code:pfxpu2bc*******n00 PFXPU2BD*******N00 Safety Information HAZARD OF OPERATOR INJURY, OR UNINTENDED EQUIPMENT DAMAGE Before operating any of these products, be sure to read all related manuals thoroughly. Failure to follow these instructions can result in death, serious injury or unintended equipment damage. Registered trademarks Microsoft and Windows are registered trademarks of Microsoft corporation in the United States and/or other countries. Intel, Celeron,Atom,Core2 Duo and Core i3/7 are registered trademarks of Intel corporation. Product names used in this manual may be the registered trademarks owned by the respective proprietors. 2

Interpreting the PS-5000 Series Model Code A portion of the PS-5000 Series model code differs according to the specification. When purchasing the PS-5000 Series, carefully check the model code to order before making your purchase. P F X P * 2 * * * * * * * * * N 0 0 5 7 8 9 10 11 12 13 14 15 * The gray-shaded cells in the table cannot be selected with the models (PS-4000B) introduced in this document. 3

Character number 5 7 8 9 10 11 12 13 14 15 Base unit Modular PC Celeron U Modular PC Core i7 P Modular panel None B type Modular panel 15" 7 Modular panel W15 J Modular panel W19 L Modular panel W22 N Box type None N Box Celeron 4 GB-RAM C Box Celeron 8 GB-RAM D Box Celeron 4 GB-RAM 1 x PCI + 1 x PCIe E Box Core i7 8 GB-RAM J Box Core i7 8 GB-RAM 1 x PCI + 1 x PCIe K Box Celeron 8 GB-RAM 1 x PCI + 1 x PCIe P Box Celeron 4 GB-RAM, 2 x PCI Q Box Celeron 8 GB-RAM, 2 x PCI R Box Celeron 4 GB-RAM, 2 x PCIe S Box Celeron 8 GB-RAM, 2 x PCIe T Box Core i7 16 GB-RAM U Box Core i7 16 GB-RAM 1 x PCI + 1 x PCIe V Box Core i7 8 GB-RAM, 2 x PCI W Box Core i7 16 GB-RAM, 2 x PCI X Box Core i7 8 GB-RAM, 2 x PCIe Y Box Core i7 16 GB-RAM, 2 x PCIe Z Box Core i7 16 GB-RAM, conformal coating A Box Core i7 16 GB-RAM, conformal coating 1 x PCI + 1 x PCIe L CPU type Celeron-2980U C Core i7-4650u 7 Celeron-2980U with fan for expansion card above 3 W F Core i7-4650u with fan for expansion card above 3W W Power supply DC D AC A 4

Character 5 7 8 9 10 11 12 13 14 15 number RAM sizes 4GB 4 Operating system 8GB 8 16GB A None 0 Windows Embedded Standard 7 (WES7P) SP1 64 bits MUI 4 Windows 7 Ultimate SP1 64 bits MUI 6 Windows Embedded 8.1 Industry 64 bits MUI 8 Storage device None N CFast 16 GB A HDD 500 GB J HDD 1 TB K SSD 80 GB L SSD 160 GB M SSD 240 GB P Options None 0 Interface 2 x RS 422/485 isolated 2 Interface 4 x RS 422/485 3 Interface 2 x USB 3.0 4 Interface 2 x RS 232 isolated 5 Interface 4 x RS 232 6 Interface 2 x Ethernet Gigabit PoE LAN 7 Interface 16 x DI / 8 x DO 8 Interface audio C Cellular module D Interface 2 x CANopen G Interface 1 x Profibus DP with NVRAM J Interface 1 x Ethernet Gigabit IEEE1588 LAN K Second storage None N CFast 16 GB A HDD 500 GB J HDD 1 TB K SSD 80 GB L SSD 160 GB M SSD 240 GB P 5

Contents Introduction 2 Interpreting the PS-5000 Series Model Code 3 Contents 6 Chapter 1. Specification Comparison 8 1.1 PS-4000B(1/2 slot) and PS-5800B(2 slot) specification comparison 8 1.2 PS-4000B(1 slot) and PS-5800B(0 slot) specification comparison 10 Chapter 2. Hardware Compatibility 12 2.1 Differences in function locations 12 2.2 Main memory 15 2.3 Installation 15 2.4 Battery backup UPS 15 2.5 Serial Interface 16 2.6 USB Interface 16 2.7 PCI Slot 16 2.8 Power supply plug 16 2.9 Power consumption 16 Chapter 3. Compatibility with Accessories 17 3.1 Individual accessories 17 3.2 Maintenance accessories 17 Chapter 4. Software Compatibility 18 4.1 Supported operating systems and operating system languages 18 6

4.2 Supported software 19 4.3 Functions supported by System Monitor 20 Chapter 5. Appendix 21 5.1 Uninterruptible power supply (UPS) 21 5.1.1 Overview 21 5.1.2 Specifications 21 5.1.3 Dimensions 22 5.3 IntimeOS 22 5.2 Exclusive BTO (build to order) options 23 7

Chapter 1. Specification Comparison 1.1 PS-4000B(1/2 slot) and PS-5800B(2 slot) specification comparison Display specifications PS-4000B(1/2 slot) PS-5000B(2 slot) CPU Core TM 2 Duo P8400 (2.26GHz) Atom N270 (1.6GHz) Core i7-4650u (1.7GHz) Celeron 2980U (1.6GHz) Cache memory 3MB 512KB UP! 4MB UP! 2MB 2 slot(8gb 2 slot(3gb 2 slot(16gb 2 slot(8gb max) max) max) max) (DDR3 (DDR2 Main memory (DDR3 (DDR3 1,066MHz) 533MHz) 1,600MHz) 1,600MHz) (Unable to be (Unable to be See 2.2 See 2.2 added) added) Chipset GM45 945GME Lynx Point-LP Graphics controller Video memory Video output Analog Digital Intel Graphics Media Accelerator (GMA) 4500MHD 384MB (Allocated from main memory) Intel Graphics Media Accelerator 950 224MB (Allocated from main memory) QXGA(2,048 1,536 pixels) or lower FHD(1,920 1,080 pixels) or lower Intel HD Graphics 5000 Intel HD Graphics 2GB max (Allocated from main memory) - FHD(1,920 1,080 pixels) or lower 8

External dimensions General specifications PS-4000B(1/2 slot) W136 H270 W121 H270 D251 mm D251 mm [W5.35 x [W4.76 x H10.62 x D9.88 H10.62 x D9.88 in.] in.] PS-5000B(2 slot) W103.2 H207 D254 mm [W4.06 x H8.15 x D10.0 in.] See 2.3 Weight Cooling method Power supply See 2.8 Power consump tion AC power supply DC power supply AC power supply DC power Approx. 6.0 kg [13.2 lbs] Forced air cooling by fan Approx. 5.0 kg [11.0 lbs] Natural air circulation (Fanless) Approx. 3.9 kg [8.6 lbs] UP! Natural air circulation (Fanless) See 2.3-100 to 240 V(Optional) 24V - - 90 W or lower 60 W or lower supply Battery backup UPS Optional See 2.4 UP! 40 W or lower See2.9 Interface specifications PS-4000B(1/2 slot) PS-5000B(2 slot) 2 x RS-232C - Serial (9-pin D-sub plug) 1 x RS-232C/422/485 (optional) 1 x RS-232C/422/485 See 2.5 Disk SATA Slide-in Disk: (HDD/SSD) 1 Slide-in Slot: (HDD/SSD/ DVD-RW) 1 NEW! HDD/SSD x 2 CFast x 1 msata x 1 IDE CF Card (Type-I 4GB/8GB) 1 - USB Ethernet USB 5 (USB2.0, Type-A) UP! USB3.0 x 2 USB2.0 x 2 (Type A) 2 x 10BASE-T/100BASE-TX/1000BASE-T auto switching Sound Line input/line output/mic input - DVI DVI-I 1 DVI-D 1 (Optional) 9 NEW! DisplayPort (Type A) x 2 Sound PCI x 2 PCI x 2 See 2.7 Expansion Slot - Mini PCIe x 1 (revision 1.2)

1.2 PS-4000B(1 slot) and PS-5800B(0 slot) specification comparison Display specifications PS-4000B(1 slot) PS-5000B(0 slot) CPU Core TM 2 Duo P8400 (2.26GHz) Atom N270 (1.6GHz) Core i7-4650u (1.7GHz) Celeron 2980U (1.6GHz) Cache memory 3MB 512KB UP! 4MB UP! 2MB 2 slot(8gb 2 slot(3gb 2 slot(16gb 2 slot(8gb max) max) max) max) (DDR3 (DDR2 Main memory (DDR3 (DDR3 1,066MHz) 533MHz) 1,600MHz) 1,600MHz) (Unable to be (Unable to be See 2.2 See 2.2 added) added) Chipset GM45 945GME Lynx Point-LP Graphics controller Video memory Video output Analog Digital Intel Graphics Media Accelerator (GMA) 4500MHD 384MB (Allocated from main memory) Intel Graphics Media Accelerator 950 224MB (Allocated from main memory) QXGA(2,048 1,536 pixels) or lower FHD(1,920 1,080 pixels) or lower Intel HD Graphics 5000 Intel HD Graphics 1.7GB max (Allocated from main memory) - FHD(1,920 1,080 pixels) or lower 10

External dimensions General specifications PS-4000B(1 slot) W136 H270 W121 H270 D251 mm D251 mm [W5.35 x [W4.76 x H10.62 x D9.88 H10.62 x D9.88 in.] in.] PS-5000B(0 slot) W65.2 H207 D254 mm [W2.57 x H8.15 x D10.0 in.] See 2.3 Weight Cooling method Power supply See 2.8 Power consump tion AC power supply DC power supply AC power supply DC power Approx. 6.0 kg [13.2 lbs] Forced air cooling by fan Approx. 5.0 kg [11.0 lbs] Natural air circulation (Fanless) Approx. 3.1 kg [6.8 lbs] UP! Natural air circulation (Fanless) See 2.3-100 to 240 V(Optional) 24V - - 90 W or lower 60 W or lower supply Battery backup UPS Optional See 2.4 UP! 40 W or lower See2.9 Serial (9-pin D-sub plug) Interface specifications PS-4000B(1 slot) PS-5000B(0 slot) 2 x RS-232C - 1 x RS-232C/422/485 (optional) 1 x RS-232C/422/485 See 2.5 Disk SATA Slide-in Disk: (HDD/SSD) 1 Slide-in Slot: (HDD/SSD/ DVD-RW) 1 NEW! HDD/SSD x 2 CFast x 1 msata x 1 IDE CF Card (Type-I 4GB/8GB) 1 - USB Ethernet USB 4 (USB2.0, Type-A) UP! USB3.0 x 2 USB2.0 x 2 (Type A) 2 x 10BASE-T/100BASE-TX/1000BASE-T auto switching Sound Line input/line output/mic input - DVI DVI-I 1 DVI-D 1 (Optional) NEW! DisplayPort (Type A) x 2 PCI PCI x 2 - Expansion Slot - Mini PCIe x 1 (revision 1.2) 11

Chapter 2. Hardware Compatibility 2.1 Differences in function locations The locations of the various functions differ on the PS4000B and the PS-5000B as shown below. PS-4800(2 slot) and PS-5000B (2 slot) function locations 12

PS-5000B (2 slots) F J F A,K Gb Q Ga B H D C B E N P T M U 13

PS-4000B PS-5000B A Aa Power supply Ab button Reset button Power supply/ Reset button B DVI-Iinterface DisplayPort 2 C Ethernet interface(lan1) D Ethernet interface(lan2) E Ea Expansion slot PCI Expansion slot PCI or PCIe Eb Expansion slot(pci Express x4) F - SMA connector (WiFi outside antenna) G Ga Slide-in Disk(HDD/SSD) HDD/SSD1 (Hot swap, available RAID) Gb Slide-in Slot(HDD/SSD/DVD-RW) HDD/SSD2 (Hot swap, available RAID) H USB interface 4 I Mic input/line input/line output - J - SMA connector (GPRS outside antenna) K Power supply LED status lamp L Disk access lamp - M Serial I/F (RS-232C/422/485, optional) Serial I/F (RS-232C/422/485) N - Optional interface1 O シリアル I/F(RS-232C) 2 - P - Optional interface2 Q CF slot Slide-in CFast Slot R Fan cover - S System fan(core TM 2 Duo model only) - T Power supply connecter U - Ground connection terminal V Backup lithium battery - W USB interface - X UPS interface board - Y DVI-D interface (optional) - 14

2.2 Main memory The memory in the PS-5700 cannot be upgraded by the customer after it is purchased. The amount of memory selected in the built-in shipping options is the maximum amount of memory. For example, models with a maximum amount of memory of 16 GB in their specification cannot be upgraded with additional memory if they have been purchased with 8 GB specified in the built-in shipping options. Please use caution when ordering. Interpreting the PS-5000 Series Model Code 2.3 Installation Shape differs from PS-5000B in PS-4000B, but larger space is required than the values shown below for safe installation with adequate air circulation considered. For PS-5000 Series, if PCI or/and Mini PCIe cards are attached and the following conditions are satisfied, a fan unit needs to be connected. Please take note of it. Conditions: 2 cards are attached.:power consumption of PCI or/and Mini PCIe cards is 3W or more. 1 card is attached.:power consumption of a PCI or Mini PCIe card is 10W or more. Top/Bottom, Back Left/Right 1:Intake air 2:Emission 2.4 Battery backup UPS By equipping the PS-5000 with a UPS battery unit, power can continue to be supplied even when there is a loss of power due to a power failure and running programs can be correctly terminated by the UPS software. 5.1 Uninterruptible power supply (UPS) 15

DC power supply [4.20] 2.5 Serial Interface You can add one port for a serial interface compatible with communication types (RS-232/422/485) as an option item to PS-5000 Series. To add it, select a number between 2 and 6, inclusive for the 14 th digit of model code. To add it after purchasing PS-5000 Series, please purchase the option item and mount it. To make RS-422/485 communication via the added serial interface, arbitrary software that can switch the RTS line every time a driver is sent or received is required. It s not automatically switched. 2.6 USB Interface USB Interface of PS-5000 Series has 5 ports in total; USB 2.0 x 3 and USB 3.0 x 2. Use a channel corresponding to a connected device. 2.7 PCI Slot The size of PCI cards that can connect to PS-5000 Series is up to the half size (106.7mm 177.7mm). Please confirm that the previously used PCI card can be used in advance. [inch] [6.99] 2.8 Power supply plug Caution: The power line terminal locations for the power supply plug differ between the PS-4000B and the PS-5000. DC connector PS-4000B Power supply cable DC connector FG 0V 24V PS-5000 Power supply cable 2.9 Power consumption The power consumption does not include the value of power supplied to devices in the provided expansion slots and to USB devices. The maximum power consumption of the entire product including the value of supplied power is 40 W. 16

Chapter 3. Compatibility with Accessories 3.1 Individual accessories Individual accessories for the PS-4000B and their compatibility are listed below. These have low compatibility. Please be careful. HDD Unit without OS (for Slide in Disk) SSD Unit without OS (for Slide in Disk) CF Card 4GB Product name Model code * 250GB 500GB 32GB 60GB CF Card 8GB (only for Core 2 Duo Pre-installed Model) Adaptor to install an unit (for Slide in Disk to Slide in Slot) DVD multi drive (for Slide in Slot) Noise Filter for Marine Certification UPS battery unit PFXZPSSCHDD251 PFXZPSSCHDD501 PFXZPSSCSSD321 PFXZPSSCSSD601 PFXZCBCF41 PFXZCBCF81 PFXZPSSSAD1 PFXZPSSSMD1 PFXZFTPNDC1 PFXZPSEUUPB1 PS- 4000B PS- 5000B Extension cable for attaching to CA5-USBEXT-01 USB port on front panel (1 m) * Please check the model code/global code table at http://www.pro-face.com/trans/en/manual/1003.html. 3.2 Maintenance accessories Maintenance accessories for the PS-4000B and their compatibility are listed below. These have low compatibility. Please be careful. Product name Model code * DC power supply connector (Screw type 5 pcs) Lithium battery for replacement (for BIOS backup) Front USB cover for PS4000 series Panel type (2 pcs) Replacement FAN filter for PS4000B series with 1/2/5 Slot (15 pcs=5 sets) Replacement FAN kit for PS4000B series with 1/2/5 Slot (15 pcs=5 sets) PFXZPSCNDC1 PFXZPSBTLT1 PFXZPPCVUS1 PFXZPB1FTFAN1 PFXZPB2FTFAN1 PFXZPB5FTFAN1 PFXZPB1IUFAN1 PFXZPB2IUFAN1 PFXZPB5IUFAN1 PS- 4000B PS- 5000B * Please check the model code/global code table at http://www.pro-face.com/trans/en/manual/1003.html. 17

Chapter 4. Software Compatibility 4.1 Supported operating systems and operating system languages The supported operating systems for the PS-4000B and the PS-5000 are listed below. OS PS-4000B PS-5000 Core TM 2 Duo Atom TM Celeron/Core i7 Windows XP Professional Japanese Windows XP Professional Multi-Language Windows Embedded Standard 2009 Windows Embedded Standard 7 Windows 7 Ultimate Windows Embedded 8.1 system languages PS-4000B PS-5000 WinXP WinXP ML WES 2009 WES7 Win7 WES7/Win7/WES81 Arabic Bulgarian Chinese(Simplified) Chinese(Traditional) Croatian Czech Danish Dutch English Estonian Finnish French German Greek Hebrew Hungarian Italian Japanese Korean Latvian Lithuanian Norwegian Polish Portuguese Portuguese(Brazil) Romanian Russian Serbian Latin Slovak Slovenian Spanish Swedish Thai Turkish Ukrainian :Supported, :Not supported, :The language can be used by installing the language pack. 18

4.2 Supported software The software that the PS-5000 supports is listed below. Software WinGP *1 Pro-face Remote HMI Server Utilities System Monitor/Standalone Agent Backlight brightness adjustment *2 Touch panel driver *2 Keyboard emulator *2 Remote shutdown *3 EWF Setting Tool *2 Language selection Shell update *2 *1 An installer is included in the recovery media. *2 In Windows 7 Ultimate, Windows Embedded Standard 7, Windows Embedded 8.1, the function is a standard function. *3 The Remote Control function is included in System Monitor. 19

4.3 Functions supported by System Monitor The System Monitor functions that the PS-5000 supports are listed below. Monitor item Error Action PS- 4700 PS- 5000 Monitor item Error Action PS- 4700 PS- 5000 Device Management Voltage DOUT Watchdog Timer DOUT LED LED Buzzer Buzzer Popup Message Popup Message Shutdown Shutdown Event Log Hardware Reset e-mail Event Log Fan DOUT e-mail LED SMART DOUT Buzzer LED Popup Message Buzzer Shutdown Popup Message Event Log Event Log e-mail e-mail Temperature DOUT DIN DOUT LED LED Buzzer Buzzer Popup Message Popup Message Shutdown Shutdown Event Log Event Log e-mail e-mail Backlight DOUT Software Event Log LED e-mail Buzzer Popup Message Shutdown Event Log e-mail Remote Control Remote Reset Remote Veiwer Remote RAS Remote Screen Shot 20

Chapter 5. Appendix 5.1 Uninterruptible power supply (UPS) 5.1.1 Overview The uninterruptible power supply (UPS) option can only be used with Modular types. The diagram below shows the PS-5000 Series with an attached UPS. 1: UPS module(model code:pfxzpbeuupb2) 2: UPS cable kit(model code:pfxzpbcbup32) COM port cable 3m / DCpower cable 3m 3: AC Power Supply module(at the time of BTO shipment, possess a box.) Primary features of the UPS option: Rechargeable battery that is maintenance free and lasts a long time Communication over the built-in interface Temperature sensor Over discharge protection 5.1.2 Specifications Output voltage / Output current 24 Vdc / 4.2 A Power failure backup time 15 minutes maximum Battery capacity 55 Wh (2.75 Ah 4S2P) Maximum discharger current 1 A Operating voltage / Charging current 12..16 Vdc / 10 A(120 W) Typical recharge time at low battery 6 h Status indicator DCIN/CHG/RDY/BAT Configuration(Communication port) COM port(rs-232) 21

5.1.3 Dimensions 5.3 IntimeOS PS-5000B is not compatible with IntimeOS. 22

5.2 Exclusive BTO (build to order) options The products introduced below are optional products that can be built-in to the PS-5700 when purchased. The products below can be built-in by specifying the order model code as shown in red. Please note that the options cannot be installed after purchase. P F X P * 2 B * * * * * * * * N 0 0 5 7 8 9 10 11 12 13 14 15 Character number 5 7 8 9 10 11 12 13 14 15 Base unit Modular PC Celeron U Modular PC Core i7 P Box type None N Box Celeron 4 GB-RAM C Box Celeron 8 GB-RAM D Box Celeron 4 GB-RAM 1 x PCI + 1 x PCIe E Box Core i7 8 GB-RAM J Box Core i7 8 GB-RAM 1 x PCI + 1 x PCIe K Box Celeron 8 GB-RAM 1 x PCI + 1 x PCIe P Box Celeron 4 GB-RAM, 2 x PCI Q Box Celeron 8 GB-RAM, 2 x PCI R Box Celeron 4 GB-RAM, 2 x PCIe S Box Celeron 8 GB-RAM, 2 x PCIe T Box Core i7 16 GB-RAM U Box Core i7 16 GB-RAM 1 x PCI + 1 x PCIe V Box Core i7 8 GB-RAM, 2 x PCI W Box Core i7 16 GB-RAM, 2 x PCI X Box Core i7 8 GB-RAM, 2 x PCIe Y Box Core i7 16 GB-RAM, 2 x PCIe Z Box Core i7 16 GB-RAM, conformal coating A Box Core i7 16 GB-RAM, conformal coating 1 x PCI + 1 x PCIe L CPU type Celeron-2980U C Core i7-4650u 7 Celeron-2980U with fan for expansion card above 3 W F Core i7-4650u with fan for expansion card above 3W W Power supply DC D AC A RAM sizes 4GB 4 8GB 8 16GB A Operating None 0 system Windows Embedded Standard 7 (WES7P) SP1 64 bits MUI 4 Windows 7 Ultimate SP1 64 bits MUI 6 Windows Embedded 8.1 Industry 64 bits MUI 8 Storage device None N CFast 16 GB A HDD 500 GB J HDD 1 TB K SSD 80 GB L SSD 160 GB M SSD 240 GB P 23

Character number 5 7 8 9 10 11 12 13 14 15 Options None 0 Interface 2 x RS 422/485 isolated 2 Interface 4 x RS 422/485 3 Interface 2 x USB 3.0 4 Interface 2 x RS 232 isolated 5 Interface 4 x RS 232 6 Interface 2 x Ethernet Gigabit PoE LAN 7 Interface 16 x DI / 8 x DO 8 Interface audio C Cellular module D Interface 2 x CANopen G Interface 1 x Profibus DP with NVRAM J Interface 1 x Ethernet Gigabit IEEE1588 LAN K Second storage None N CFast 16 GB A HDD 500 GB J HDD 1 TB K SSD 80 GB L SSD 160 GB M SSD 240 GB P 24