CONPROSYS 24VDC AC-DC Converter CPS-PWD-90AW24-01 User s Guide CONTEC CO., LTD.
Check Your Package Thank you for purchasing the CONTEC product. This product consists of the items listed below. Check, with the following list, that your package is complete. If you discover damaged or missing items, contact your retailer. This product is an optional power supply unit for the following. - CPS-PWD-90AW24-01 CONPROSYS Series : CPS-MCS341 series The product consists of the items listed below. Check, with the following list, that your package is complete. please contact your retailer. If you find missing or damaged items, Product Configuration list - Power Supply 1 - DC Cable 1 - Product Guide 1 - Warranty Certificate 1 - Serial Number Label 1 * This product requires an AC cable. We also have recommended AC cable ready to be purchased. For more details, please refer to the Contec website. http://www.contec.co.jp Product Guide Warranty Certificate Power Supply DC Cable Product Guide Warranty Serial Number Certificate label CPS-PWD-90AW24-01 User s Guide i
Customer Support CONTEC provides the following support services for you to use CONTEC products more efficiently and comfortably. Web Site Japanese English Chinese http://www.contec.co.jp/ http://www.contec.com/ http://www.contec.com.cn/ Latest product information CONTEC provides up-to-date information on products. CONTEC also provides product manuals and various technical documents in the PDF. Free download You can download updated driver software and differential files as well as sample programs available in several languages. Note! For product information Contact your retailer if you have any technical questions about a CONTEC product or need its price, delivery time, or estimate information. How to Obtain Service For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you purchased before returning any product. * No product will be accepted by CONTEC group without the RMA number. Liability The obligation of the warrantor is solely to repair or replace the product. In no event will the warrantor be liable for any incidental or consequential damages due to such defect or consequences that arise from inexperienced usage, misuse, or malfunction of this device. ii CPS-PWD-90AW24-01 User s Guide
Safety Precautions Understand the following definitions and precautions to use the product safely. Safety Information This document provides safety information using the following symbols to prevent accidents resulting in injury or death and the destruction of equipment and resources. Understand the meanings of these labels to operate the equipment safely. DANGER WARNING CAUTION DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage. Handling Precautions WARNING Indicates dos and don'ts that are assumed to result in possible death or serious injury if they are inappropriately handled ignoring this icon. - Do not use the product in locations exposed to a flammable or corrosive gas. It may cause explosion, fire, electrical shock, or malfunction. - If you sense abnormality (smoke, odor, or noise), immediately unplug the power cord from the wall outlet and contact the CONTEC sales representative or sales office. - To avoid electrocution do not use the product with a wet hand. - Be sure to connect the product to the stipulated power supply voltage. Connecting to a different voltage might cause a fire or electrical shock. - Do not use the product with the other power device. It may cause fire or malfunction. - When the cable or main body is damaged, stop using and repair it immediately. Using it as it is may cause fire, electrical shock or malfunction. - Never disassemble or modify the product or replace its parts in order to prevent electrical shock, fire, or malfunction. CONTEC reserves the right to refuse servicing the product modified by the user. When any part of the product needs to be replaced at the expiration of its life or due to breakdown, please contact the CONTEC sales representative or sales office. - Use the product with the specified models by the CONTEC. Not doing so may cause fire or malfunction. - Use the product in the specified operating condition (temperature and humidity) - This product is a device embedded products, it is not a final product. - If you use other than our specified models, please check detailed information of KH series (Basic characteristics data * Instruction manual) at the power supply maker web. https://www.cosel.co.jp/en/products/sub01-26.html CPS-PWD-90AW24-01 User s Guide iii
CAUTION Indicates dos and don'ts that are assumed to result in possible injury or property damage if they are inappropriately handled ignoring this icon. - Do not use or store the product in a location exposed to extremely high or low temperature or susceptible to a rapid temperature change. Example: - Exposure to direct sun - In the vicinity of a heat source - When unplugging the cable, hold the plug. Holding and pulling the cable itself can cause a failure such as discontinuity. - To clean the product wipe it gently with soft cloth damp with either water or mild detergent. Do not use chemicals or a volatile solvent, such as benzene and thinner, to prevent peeling or discoloration of the paint. - When transporting the product, provide adequate measures to protect it from vibration or shock. - No part of this document may be copied or reproduced in any form by any means without prior written consent of CONTEC CO., LTD. - The information in this document is subject to change without notice. - All relevant issues have been considered in the preparation of this document. Should you notice an omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD. - Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may appear in this document or for results obtained by the user as a result of using this product. Trademarks CONPROSYS is a registered trademark or trademark of CONTEC. Other company and product names that are referred to in this manual are generally trademarks or registered trade trademark. iv CPS-PWD-90AW24-01 User s Guide
Table of Contents Check Your Package... i Customer Support... ii Web Site... ii Limited One-Year Warranty... ii How to Obtain Service... ii Liability... ii Safety Precautions... iii Safety Information... iii Handling Precautions... iii Trademarks... iv Table of Contents... v 1. Before Using the Product 1 About the Unit... 1 Specifications... 1 2. Physical Dimensions and Component Identification 3 Physical Dimensions... 3 Interface... 4 Assembly Layout... 4 3. Function Description 5 The Range of the Input Voltage... 5 Inrush Currents... 6 Output Voltage Adjustment Range... 6 Dielectric Resistance - Insulation Reduction... 6 How to Mount... 7 Expected Lifetime - Warranty... 10 Expected Lifetime... 10 Warranty... 11 Remarks... 11 CPS-PWD-90AW24-01 User s Guide v
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1 Before Using the Product 1. Before Using the Product This chapter provides necessary information before using the product. About the Unit This product is an optional power supply unit for the following. When using with non-contec equipment, please refer to the maker website for the basic features data and guidance of KH series regarding the specification. (https://www.cosel.co.jp/en/products/sub01-26.html) CPS-PWD-90AW24-01 CONPROSYS Series : CPS-MCS341 Series Specifications Requirement Description Power supply space Rated input voltage 100 to 240VAC, 50 to 60Hz Permissible input voltage 85 to 264VAC, 50 to 60Hz * Input current 0.95 A typ (115VAC), 0.55A typ (230VAC) Rated output voltage 24VDC Rated output current 3.8A (Max.) Input-Output 3000VAC 1minute 50MΩ (500VDC) (At room temperature) Isolation Input-PE 2000VAC 1minute 50MΩ (500VDC) (At room temperature) Output-PE 500VAC 1minute 50MΩ(500VDC) (At room temperature) Environmental specs Temperature Operating : -20 to +70 C, non operating : - 30 to + 85 C Operating : 20 to 90%RH (No condensation) Humidity Non operating : 20 to 90%RH (No condensation) Floating dust particles Not to be excessive Corrosive gases None Vibration resistance 10 to 55Hz / 2.0G Construction Length of DC cable (mm) 200 (not include connector) External dimensions (mm) 50(W) 90(D) 90 (H) (not include projection) Weight Main body : 405g Max. Longevity 8years (temperature 45 C, Input 100VAC, Output 2.85A) * The derating is required. The more details information about the derating should see at 3.Function Description. CPS-PWD-90AW24-01 User s Guide 1
1 Before Using the Product 2 CPS-PWD-90AW24-01 User s Guide
2 Physical Dimensions and Component Identification 2. Physical Dimensions and Component Identification Physical Dimensions 15.7 9.3 90 48 60 75.1 90 99 6.6(Max.) Terminal 3.7(Min) 11.2 15.7 9.3 50 7.45 94.5 (230) (200) 8.3 [mm] Figure 2.1. Physical dimensions CPS-PWD-90AW24-01 User s Guide 3
2 Physical Dimensions and Component Identification Interface Table 2.1. Interface (Power supply unit) Type CPS-PWD-15AW12-01 Pin Number 1 2 3 4 5 Signal name PE AC GND 100-240V AC +24V DC DC GND Table 2.2. Connector (DC cable) Connector Model MC 1,5/3-ST-3,5(PHOENIX CONTACT) Pin No 1 2 3 1 2 3 Signal name +12V GND FG Assembly Layout Green Red Black Terminal tightening torque : 10KgF cm Figure 2.2. Assembly drawing 4 CPS-PWD-90AW24-01 User s Guide
3 Function Description 3. Function Description The Range of the Input Voltage If the input voltage varies, it might excess the accuracy of the voltage regulator. Contact us for details. This unit is capable of coping with instant input voltage dip. (Derating is required.) - Output range up to : 30W - Input : AC50V or DC70V - Duty : 1s/30s * Never operate for more than a second or longer. The unit can de damaged. -Usable between AC85 and AC264V. The approval of safety standards is 100AC - 240VAC (50/60Hz) for the rated input voltage range. If input value doesn t fall within above range, a unit may not operate in accordance with specifi cations and/or start hunting or operate protection circuit or fail. If you need to apply a square waveform input voltage, which iscommonly used in UPS and inverters, please contact us. Inrush Currents This unit contains rush current suppression circuit. If you are to use a switch, make sure it withstands inrush currents. As a power thermistor is used for inrush current suppression, be sure the unit is cool enough when restarting input soon after turning on the power. Output Voltage Adjustment Range To increase an output voltage, turn a built-in potentiometer clockwise. To decrease the output voltage, turn it counterclockwise. CPS-PWD-90AW24-01 User s Guide 5
3 Function Description Dielectric Resistance - Insulation Reduction When testing a voltage resistance for such as acceptance inspections, increase the volume gradually. When blocking the power, use a dial to decrease gradually as well. Refrain from conducting a withstand voltage test with a timer since it may drive the excessive apply voltage when the timer operates. How to Mount If install other then standard mounting orientation (A), please fix the power supply for withstand the impact and vibration. Figure 3.1. Mounting orientations 6 CPS-PWD-90AW24-01 User s Guide
3 Function Description When you mount a power supply on a DIN rail, have the area marked A catch one side of the rail and push the unit to the direction of B. To remove the power supply from the rail, either push down the area marked C or insert a tool such as driver to the area marked D and pull the unit apart from the rail. When you couldn t remove the unit easily, push down the area marked C while lightly pushing the unit to the direction of E. Figure 3.2. Installation method Derating Derating by input voltage Figure 3.3. below shows derating curve by input voltage. Figure 3.3. Input voltage derating curve CPS-PWD-90AW24-01 User s Guide 7
3 Function Description Derating by operating ambient temperature The operative ambient temperature as different by input voltage. Derating curve is shown below. In the hatched area, the specification of Ripple, Ripple Noise is different from other area. Derating Curve (Convection) Figure 3.4. Derating curve depend on ambient temperature Figure 3.5. Derating curve depend on ambient temperature 8 CPS-PWD-90AW24-01 User s Guide
3 Function Description Figure 3.6. Derating curve depend on ambient temperature CPS-PWD-90AW24-01 User s Guide 9
3 Function Description Expected Lifetime - Warranty Expected Lifetime Table 3.1. Expected lifetime 10 CPS-PWD-90AW24-01 User s Guide
3 Function Description Warranty Table 3.2. Warranty Applicable Electric Cable Table 3.3. Applicable Wire Remarks When power is on or right after being turned off, be aware the unit is very hot. Always exercise extreme caution for handling In case of connecting a condenser with a large volume, outputting may stop or unstable movements incur. Please consult with us when planning to connect condensers. As the unit reduces inside consumption power, if you stop inputting current in a no-load state, outputting maintains for a few minutes. Always pay attention during maintenance to avoid electric shocks. CPS-PWD-90AW24-01 User s Guide 11
CONTEC CO.,LTD. 3-9-31, Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan Japanese http://www.contec.co.jp/ English http://www.contec.com/ Chinese http://www.contec.com.cn/ CPS-PWD-90AW24-01 User s Guide November 2015 Edition No part of this document may be copied or reproduced in any form by any means without prior written consent of CONTEC CO., LTD. [11192015] Management No. NA04522 Parts No. LYTG411