RS485 DF1 Communications Module

RS485 DF1 Communications Module M/N RECOMM-485 Instruction Manual D2-3514

The information in this manual is subject to change without notice. Throughout this manual, the following notes are used to alert you to safety considerations:! ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Important: Identifies information that is critical for successful application and understanding of the product.! ATTENTION: The drive may contain high voltages that can cause injury or death. Remove all power from the drive, and then verify power has been removed before installing or removing an RS485 DF1 module. Failure to observe these precautions could result in severe bodily injury or loss of life. ATTENTION: Only qualified electrical personnel familiar with drive and power products and the associated machinery should plan or implement the installation, start up, configuration, and subsequent maintenance of the product using an RS485 DF1 module. Read and understand this manual in its entirety before proceeding. Failure to observe these precautions could result bodily injury and/or damage to equipment. ATTENTION: DPI host products must not be directly connected together via RECBL-xxx cables. Unpredictable behavior due to timing and other internal procedures can result if two or more devices are connected in this manner. Failure to observe this precaution could result in bodily injury and/or damage to equipment. ATTENTION: If the RS485 DF1 module is transmitting control I/O to the drive, the drive may fault when you reset the module. Determine how your drive will respond before resetting a module. Failure to observe this precaution could result bodily injury and/or damage to equipment. ATTENTION: Comm Flt Action (parameter 10) lets you determine the action of the module and connected drive if communications are disrupted. By default, this parameter faults the drive. You can set this parameter so that the drive continues to run. Precautions should be taken to ensure that the setting of this parameter does not create a hazard of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (for example, a disconnected cable or a faulted controller). Failure to observe this precaution could result bodily injury and/or damage to equipment. ATTENTION: When a system is configured for the first time, there may be unintended or incorrect machine motion. Disconnect the motor from the machine or process during initial system testing. Failure to observe this precaution could result in bodily injury and/or damage to equipment. Windows is a trademark of Microsoft Corporation. Reliance, SP600, VS Utilities, and DPI are trademarks of Rockwell Automation. 2002 Rockwell Automation. All rights reserved.

CONTENTS Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Introduction 1.1 Module Features... 1-1 1.2 Related Documentation... 1-2 1.3 Getting Assistance from Reliance Electric... 1-2 Getting Started 2.1 Required Equipment... 2-2 2.2 Installation Checklist... 2-3 Installing the RS485 DF1 Module 3.1 Preparing for an Installation... 3-1 3.2 Commissioning the Module... 3-1 3.3 Connecting the Module to the Drive... 3-3 3.4 Connecting the Module to the Network... 3-6 3.5 Applying Power... 3-7 Configuring the RS485 DF1 Module 4.1 Configuration Tools... 4-1 4.2 Using the LCD OIM to Configure the Module... 4-2 4.3 Setting the Node Address... 4-2 4.4 Setting the Data Rate... 4-3 4.5 Setting the Error-Checking Method... 4-3 4.6 Setting the I/O Configuration... 4-4 4.7 Setting a Fault Action... 4-5 4.7.1 Setting the Fault Configuration Parameters... 4-6 4.7.2 Resetting the Module... 4-6 4.8 Viewing the Module Configuration... 4-8 Using VS Utilities on the RS485 Network Troubleshooting the Module and Network 6.1 Understanding the Status Indicators... 6-1 6.1.1 DRIVE Status Indicator... 6-2 6.1.2 MS Status Indicator... 6-3 6.1.3 NET A Status Indicator... 6-4 6.1.4 NET B Status Indicator... 6-5 6.2 Module Diagnostic Items... 6-5 6.3 Viewing and Clearing Events... 6-7 Contents I

Appendix A Technical Specifications... A-1 Appendix B RS485 DF1 Module Parameters... B-1 Appendix C Logic Command/Status Words... C-1 Glossary Index...Glossary-1... Index-1 II RS485 DF1 Communications Module

List of Figures Figure 2.1 Components of the RS485 DF1 Module... 2-1 Figure 3.1 Setting the Module s Node Address... 3-2 Figure 3.2 Setting the Data Rate... 3-2 Figure 3.3 DPI Ports and Internal Interface Cables... 3-4 Figure 3.4 Mounting the Module... 3-5 Figure 3.5 Typical Network Connections... 3-6 Figure 4.1 Accessing the Module Parameters using the LCD OIM... 4-2 Figure 4.2 RS485 DF1 Node Address Screen on an LCD OIM... 4-2 Figure 4.3 Data Rate Screen on an LCD OIM... 4-3 Figure 4.4 Error-Checking Method Screen on an LCD OIM... 4-3 Figure 4.5 I/O Configuration Screen on an LCD OIM... 4-4 Figure 4.6 Fault Action Screen on an LCD OIM... 4-5 Figure 4.7 Reset Screen on an LCD OIM... 4-7 Figure 5.1 Typical RS485 DF1 Network... 5-1 Figure 5.2 Connecting to the Network... 5-1 Figure 5.3 Node Selection Screen: Multiple Nodes Selected... 5-2 Figure 5.4 Results of Search of Selected Nodes... 5-2 Figure 5.5 Result of Device Read Performed by VS Utilities... 5-3 Figure 5.6 Expanding Each Node... 5-3 Figure 5.7 Accessing the Parameters in the Selected Device... 5-4 Figure 6.1 Status Indicators (Location on Drive May Vary)... 6-1 Figure 6.2 Viewing and Clearing Events Using an LCD OIM... 6-7 Contents III

IV RS485 DF1 Communications Module

List of Tables Table 2.1 Equipment Shipped with the RS485 DF1 Module... 2-2 Table 2.2 Required User-Supplied Equipment... 2-2 Table 4.1 Configuration Tools... 4-1 Table 4.2 Selections for Drive Response to Communication Fault... 4-5 Table 4.3 Fault Configuration Parameters... 4-6 Table 4.4 Module Configuration Status Parameters... 4-8 Table 6.1 DRIVE Status Indicator: State Definitions... 6-2 Table 6.2 MS Status Indicator: State Definitions... 6-3 Table 6.3 NET A Status Indicator: State Definitions... 6-4 Table 6.4 NET B Status Indicator: State Definitions... 6-5 Table 6.5 Module Diagnostic Items... 6-5 Table 6.6 Event Codes and Descriptions... 6-8 Contents V

VI RS485 DF1 Communications Module

CHAPTER 1 Introduction This manual provides information about the RS485 DF1 Communications module (RECOMM-485) and using it with DPI AC drives, such as SP600 drives. It is intended for qualified electrical personnel familiar with installing, programming, and maintaining AC drives and networks. The RS485 DF1 Communications module allows an RS485 DF1 Master device to access the SP600 drive using: Logic Command/Reference (Start, Stop, Reference, etc.) Logic Status Feedback Datalinks A-D Explicit Messages It also allows VS Utilities configuration software (version 1.01 or higher) to connect to an SP600 drive using a Serial Converter module (RECOMM-232) and communicate with other SP600 drives using an RS485 connection. The module is mounted in the drive and receives its required power from the drive. It can be used with other products that implement DPI, which is a peripheral communication interface. Refer to the documentation for your product for specific information about how it works with this module. 1.1 Module Features The RS485 DF1 Communications module features the following: Switches that enable you to set a node address and network data rate before applying power to the drive. Alternatively, you can disable these switches and use parameters to configure these features. Status indicators that report the status of the drive communications, module, and network. They are visible both when the cover is opened and when it is closed. I/O, including Logic Command/Reference and up to four pairs of Datalinks that may be configured for your application using a parameter. Introduction 1-1

A number of tools to configure the module and connected drive. These tools include the LCD OIM and VS Utilities software. User-defined fault actions that determine how the module and the drive respond to communication disruptions on the network. 1.2 Related Documentation Refer to the following related publications as necessary for more information. All of the publications are available from http://www.theautomationbookstore.com or http://www.reliance.com. D2-3485 SP600 AC Drive User Manual D2-3501 SP600 AC Drive User Manual (6SB401Series) D2-3488 VS Utilities Getting Results Manual Online help installed with the software 1770-6.5.16 DF1 Protocol and Command Set Reference Manual 1.3 Getting Assistance from Reliance Electric If you have any questions or problems with the products described in this instruction manual, contact your local Reliance Electric sales office. For technical assistance, call 1-800-726-8112. Before calling, please review the troubleshooting section of this manual and check the Reliance drives website for additional information. When you call this number, you will be asked for the drive model number and this instruction manual number. 1-2 RS485 DF1 Communications Module

CHAPTER 2 Getting Started This chapter provides: A description of the RS485 DF1 module s components A list of parts shipped with the module A list of user-supplied parts required for installing the module An installation checklist Œ ➂ ➃ ➄ ➀ ➁ ➂ ➃ ➄ Status Indicators Four LEDs to indicate the status of the connected drive, module, and network. Refer to chapter 6 for more information about the LEDs. DPI Connector A 20-pin, single-row shrouded male header. An Internal Interface cable connects to this connector and one on the drive. RS485 DF1 Connector A 6-pin connector to which a 6-pin linear plug can be connected. Node Address Switches Switches to set the node address. Data Rate Switch Switch to set the RS485 DF1 data rate at which the module communicates. Figure 2.1 Components of the RS485 DF1 Module Getting Started 2-1

2.1 Required Equipment Table 2.1 lists the equipment shipped with the RS485 DF1 module. When you unpack the module, verify that the package includes all of these items. Table 2.1 Equipment Shipped with the RS485 DF1 Module Item Description One RS485 DF1 Communication Module One 2.54 cm (1 in) and one 15.24 cm (6 in) Internal Interface cable (only one of these cables is needed to connect the module to the drive) One six-pin linear RS485 DF1 plug (connected to the RS485 DF1 connector on the module) One grounding wrist strap One RS485 DF1 Communication Module User Manual (D2-3415) Table 2.2 lists user-supplied equipment also required to install and configure the module. Table 2.2 Required User-Supplied Equipment Item Description Small flathead or Phillips screwdriver RS485 cable (Belden 3106A or equivalent is recommended) Configuration tool, such as SP600 LCD OIM VS Utilities with Serial Converter Module (M/N RECOMM-232) 2-2 RS485 DF1 Communication Module

2.2 Installation Checklist This section is designed to help experienced users start using the RS485 DF1 module. If you are unsure how to complete a step, refer to the referenced chapter. Step Action Refer to: 1 Review the safety precautions for the module. Throughout this manual 2 Verify that the drive is properly installed. SP600 AC Drive User Manual 3 Commission the module. Chapter 3 Set a unique node address and the appropriate data rate using the switches on the module. If desired, you can disable the switches and use parameter settings instead. 4 Install the module. Chapter 3 Verify that the drive is not powered. Then, connect the module to the network using an RS485 cable and to the drive using the Internal Interface cable. Use the captive screws to secure and ground the module to the drive. 5 Apply power to the module. Apply power to the drive. (The module receives power from the drive.) The status indicators should be green. Refer to chapter 6 for more information if there is a problem. Chapter 3 6 Configure the module for your Chapter 4 application. Set the parameters for the following features as required by your application: I/O configuration Fault actions 7 Apply power to the RS485 DF1 master. Verify that the master and the network are installed and functioning in accordance with RS485 DF1 standards. Getting Started 2-3

2-4 RS485 DF1 Communication Module

CHAPTER 3 Installing the RS485 DF1 Module Chapter 3 provides instructions for installing the module on an SP600 drive. 3.1 Preparing for an Installation Before installing the module, verify that you have all required equipment. Refer to chapter 2, Getting Started, for a list of equipment. 3.2 Commissioning the Module To commission the module, you must set a unique node address on the network, the data rate used by the network, and the errorchecking method. (Refer to the BCC and CRC entries in the Glossary for more information about these error-checking methods.) Important: New settings are recognized only when power is applied to the module or it is reset. If you change a setting, cycle power or reset the module.! Important: ATTENTION: The RS485 DF1 module contains ESD- (Electrostatic Discharge) sensitive parts that can be damaged if you do not follow ESD control procedures. Static control precautions are required when handling the module. Failure to observe these precautions could result in damage to equipment. To guard against device malfunction, you must wear a grounding wrist strap when installing the module. Step 1. Set the module s node address by rotating the node address switches to the desired value for each digit as shown in figure 3.1. Important: Each node on the network must have a unique address. Installing the RS485 DF1 Module 3-1

1 2 3 4 1 2 3 4 0 5 0 5 9 8 7 6 9 8 7 6 Setting Description 00 to 99 The node address used by the module if switches are enabled. The default switch setting is 01. Important: If the Data Rate switch is set to PGM (Program), the module will use the setting of DF1 Addr Cfg (module parameter 3) for the node address. The default setting of this parameter is 1. Refer to chapter 4, Configuring the RS485 DF1 Module, for more information. Figure 3.1 Setting the Module s Node Address Step 2. Set the Data Rate switch as shown in figure 3.2. 9600 4800 2400 1200 19.2K 38.4K PGM Setting 1200 2400 4800 9600 19.2K 38.4K PGM Description The module is set to the respective data rate. The module uses the setting of DF1 Rate Cfg (module parameter 5) for the data rate. 9600 is the default parameter setting. Refer to chapter 4, Configuring the RS485 DF1 Module for more information. Figure 3.2 Setting the Data Rate 3-2 RS485 DF1 Communications Module

3.3 Connecting the Module to the Drive! Step 1. Step 2. Step 3. Step 4. ATTENTION: The SP600 drive may contain high voltages that can cause injury or death. Remove power from the drive, and then verify power has been discharged before installing or removing a module. Failure to observe this precaution could result in severe bodily injury or loss of life. Remove power from the drive. Use static control precautions. Connect the Internal Interface cable to the DPI port on the drive and then to the DPI connector on the module. See figure 3.3. For 1-20 HP SP600 drives, fold the Internal Interface cable behind the module and mount the module on the drive using the four captive screws. See figure 3.4. For frame 2 and larger SP600 drives, mount the module on the drive using the four captive screws to secure and ground it to the drive. Important: All screws must be tightened since the module is grounded through a screw. The recommended tightening torque is 0.9 N-m (8 in-lb). Installing the RS485 DF1 Module 3-3

Œ Ž RS485 DF1 Module SP600 Drive 1-20 HP Œ Ž SP600 Drive Frame 2 and Larger DPI Connector RS485 Connector 15.24 cm (6 in) Internal Interface cable 2.54 cm (1 in) Internal Interface cable Figure 3.3 DPI Ports and Internal Interface Cables 3-4 RS485 DF1 Communications Module

Drive Module Internal Interface cable folded behind the module and in front of the drive SP600 Drive 1-20 HP SP600 Drive Frame 2 and Larger Figure 3.4 Mounting the Module Installing the RS485 DF1 Module 3-5

3.4 Connecting the Module to the Network! ATTENTION: The SP600 drive may contain high voltages that can cause injury or death. Remove power from the drive, and then verify power has been discharged before installing or removing a module. Failure to observe this precaution could result in severe bodily injury or loss of life. Step 1. Step 2. Step 3. Step 4. Step 5. Remove power from the drive. Use static control precautions. Connect an RS485 cable to the network, and route it through the bottom of the drive. Connect a 6-pin linear plug to the RS485 cable. Connect the cable to the module. See figure 3.5 for typical network connections. TERM A Node 1 Node 2 Node "n" B COM SHIELD GND TERM A B COM SHIELD GND TERM A B COM SHIELD GND Terminal Signal Function GND Chassis Ground 1 Shield GND termination SHIELD Shield Shield RC termination COM Common Signal Common B Signal B Tx Rx D- A Signal A Tx Rx D+ TERM Termination 2 Signal RC termination Figure 3.5 Typical Network Connections 1 The shield must be grounded at a single point on the network (jumper terminals SHIELD and GND). 2 Jumper terminals TERM and A on the modules at the end of the RS485 network. This enables a built-in RC termination network on the module. 3-6 RS485 DF1 Communications Module

3.5 Applying Power Step 1. Step 2. Step 3. Step 4. Step 5.! ATTENTION: Unpredictable operation may occur if parameter settings and switch settings are not compatible with your application. Verify that settings are compatible with your application before applying power to the drive. Failure to observe these precautions could result in severe bodily injury of loss of life. Close the door or reinstall the cover on the drive. The status indicators can be viewed on the front of the drive after power has been applied. Ensure that the module will have a unique address on the network and is set at the correct data rate. If a new data rate or address is needed, reset the switches (refer to Commissioning the Module, section 3.2). Apply power to the drive. The module receives its power from the connected drive. When you apply power to the product for the first time, the status indicators should be green after an initialization. If there is a problem, refer to chapter 6. If the Data Rate switch is set to PGM, use a configuration tool to set the data rate and node address parameters in the module (refer to chapter 4, Configuring the RS485 DF1 Module). Verify that the master and network are installed and functioning in accordance with RS485 DF1 standards. Installing the RS485 DF1 Module 3-7

3-8 RS485 DF1 Communications Module

CHAPTER 4 Configuring the RS485 DF1 Module Chapter 4 provides instructions and information for setting the parameters in the module. For a complete list of parameters, refer to Appendix B, RS485 DF1 Module Parameters. For definitions of terms in this chapter, refer to the Glossary. 4.1 Configuration Tools The module stores parameters and other information in its own nonvolatile memory. Therefore, you must access the module to view and edit its parameters. Table 4.1 lists the tools that can be used to access the module parameters. Table 4.1 Configuration Tools Tool Refer to: VS Utilities Software VS Utilities online help LCD OIM Section 4.2 Configuring the RS485 DF1 Module 4-1

4.2 Using the LCD OIM to Configure the Module Use the procedure in figure 4.1 to access the parameters on the RS485 DF1 module using the LCD OIM. If you are unfamiliar with the operation of the LCD OIM, refer to the SP600 AC Drive User Manual (D2-3485 or D2-3501) for more information. >> Stopped Auto P0: SP600 Main Menu >> Stopped Auto P0: SP600 Device: Port 0 SP600 RECOMM-485 >> Stopped Auto P5: RECOMM-485 Main Menu Device Select Monitor Lang Parameters Use to highlight Device Select icon Use to select RECOMM-485. Edit the RS485 DF1 parameters using the same techniques as for drive parameters. Figure 4.1 Accessing the Module Parameters using the LCD OIM 4.3 Setting the Node Address If the Data Rate switch on the module is set to PGM, the value of module parameter 3 (DF1 Addr Cfg) determines the node address. Step 1. Set the value of module parameter 3 (DF1 Addr Cfg) to a unique node address. Port 5 Device RECOMM-485 Parameter #: 3 DF1 Addr Cfg 1 0 <> 99 Default = 1 Figure 4.2 RS485 DF1 Node Address Screen on an LCD OIM Step 2. Reset the module. Refer to section 4.7.2, Resetting the Module. 4-2 RS485 DF1 Communications Module

4.4 Setting the Data Rate If the Data Rate switch on the module is set to PGM, the value of module parameter 5 (DF1 Rate Cfg) determines the RS485 DF1 data rate. Your application may require a different setting. Step 1. Set the value of module parameter 5 (DF1 Rate Cfg) to the data rate at which your network is operating. Refer to figure 4.3. Port 5 Device RECOMM-485 Parameter #: 5 DF1 Rate Cfg 3 9600 bps Value Baud Rate 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps (default) 4 19.2 kbps 5 38.4 kbps Figure 4.3 Data Rate Screen on an LCD OIM Step 2. Reset the module. Refer to section 4.7.2, Resetting the Module. 4.5 Setting the Error-Checking Method Two types of error-checking methods are used with the DF1 protocol: Cyclic Redundancy Check (CRC) and Block Check Character (BCC). (Refer to the Glossary for a description of each method.) Step 1. Set the value of module parameter 24 (CRC/BCC) to the method used by the network as shown in figure 4.4. Port 5 Device RECOMM-485 Parameter #: 24 CRC/CBC 0 BCC Value Selection 0 BCC (default) 1 CRC Figure 4.4 Error-Checking Method Screen on an LCD OIM Step 2. Reset the module. Refer to section 4.7.2, Resetting the Module. Configuring the RS485 DF1 Module 4-3

4.6 Setting the I/O Configuration The I/O configuration determines the type of data sent to the drive. This is a two-part process: enabling/disabling the data transmitted between the module and the drive, and identifying the data transmitted between the module and the master (i.e., scanner). Step 1. Enable or disable the data transmitted between the module and the drive by setting the bits in module parameter 12 (DPI I/O Config). A 1 enables the I/O. A 0 disables the I/O. Bit 0 is the right-most bit. In figure 4.5, it is highlighted and equals 1. Port 5 Device RECOMM-485 Parameter #: 12 DPI I/O Config xxxxxxxxxxx0000 1 Cmd/Ref b00 Bit Description 0 Logic Command/Reference (Default) 1 Datalink A 2 Datalink B 3 Datalink C 4 Datalink D 5-15 Not Used Figure 4.5 I/O Configuration Screen on an LCD OIM Step 2. Step 3. Step 4. If Logic Command/Reference is enabled (default), configure the parameters in the drive to accept the Logic Command and Reference from the module. For example, set Speed Ref A Sel (SP600 drive parameter 90) to Network so that the drive uses the Reference from the module. Also, verify that SP600 drive parameter 89 (Logic Source Sel) is configured to receive the desired logic from the module. If you enabled one or more Datalinks (optional), configure parameters in the drive to determine the source and destination of data in the Datalink(s). Also, ensure that the RS485 DF1 module is the only module using the enabled Datalink(s). Reset the module. Refer to section 4.7.2, Resetting the Module. The module is ready to receive I/O from the master (i.e., scanner). You must now configure the scanner to recognize and transmit I/O to the module. 4-4 RS485 DF1 Communications Module

4.7 Setting a Fault Action By default, when communications are disrupted (for example, a cable is disconnected) or the scanner is idle, the drive responds by faulting if it is using I/O from the network. You can configure a different response to communication disruptions using module parameter 10 (Comm Flt Action).! ATTENTION: Module parameter 10 (Comm Flt Action) lets you determine the action of the module and connected drive if communications are disrupted. By default, this parameter faults the drive. You can set the parameter so that the drive continues to run. Precautions should be taken to ensure that the setting of this parameter does not create a risk of injury or equipment damage. Set the value of module parameter 10 (Comm Flt Action) to the desired response as shown in table 4.2. See figure 4.6 for a sample LCD OIM Fault Action screen. Table 4.2 Selections for Drive Response to Communication Fault Value Action Description 0 Fault (default) The drive is faulted and stopped (Default). 1 Stop The drive is stopped, but not faulted. 2 Zero Data The drive is sent 0 for output data after a communications disruption. This does not command a stop. 3 Hold Last The drive continues in its present state. 4 Send Flt Cfg The drive is sent the data that you set in the fault configuration parameters 14 through 23 (Flt Cfg Logic through Flt Cfg D2 In). Port 5 Device RECOMM-485 Parameter #: 10 Comm Flt Action 0 Fault Figure 4.6 Fault Action Screen on an LCD OIM Changes to this parameter take effect immediately. A reset is not required. Configuring the RS485 DF1 Module 4-5

4.7.1 Setting the Fault Configuration Parameters If you set module parameter 10 (Comm Flt Action) to Send Flt Cfg, the values in the parameters shown in table 4.3 are sent to the drive after a communications fault occurs. You must set these parameters to values required by your application. Table 4.3 Fault Configuration Parameters Parameter Number Name Description 14 Flt Cfg Logic A 16-bit value sent to the drive for Logic Command. 15 Flt Cfg Ref A 32-bit value (0 to 4294967295) 16-23 Flt Cfg x1 In sent to the drive as a Reference Flt Cfg x2 In or Datalink. Important: If the drive uses a 16-bit Reference or 16-bit Datalinks, the most significant word of the value must be set to zero (0) or a fault will occur. Changes to these parameters take effect immediately. A reset is not required. 4.7.2 Resetting the Module Changes to switch settings or some module parameters require that you reset the module before the new settings take effect. You can reset the module by cycling power to the drive or by using module parameter 9 (Reset Module).! ATTENTION: If the module is transmitting control I/O to the drive, the drive may fault when you reset the module. Determine how your drive will respond before resetting a connected module. Failure to observe this precaution could result in bodily injury or damage to equipment. 4-6 RS485 DF1 Communications Module

Set module parameter 9 (Reset Module) to Reset Module. See figure 4.7. Port 5 Device RECOMM-485 Parameter #: 9 Reset Module 1 Reset Module Value Description 0 Ready (default) 1 Reset Module 2 Set Defaults Figure 4.7 Reset Screen on an LCD OIM When you enter 1 ( Reset Module ) the module is immediately reset. When you enter 2 ( Set Defaults ) the module sets all module parameters to their factory-default settings. The module should be reset after performing a Set Defaults. The value of this parameter is restored to 0 ( Ready ) after the module is reset. Configuring the RS485 DF1 Module 4-7

4.8 Viewing the Module Configuration The parameters in table 4.4 provide information about how the module is configured. You can view these parameters at any time. Table 4.4 Module Configuration Status Parameters No. Name Description 01 DPI Port The port to which the module is connected. This will usually be port 5. 02 DPI Data Rate The data rate used by the drive. This data rate is set in the drive and the module detects it. 04 DF1 Addr Actual The node address actually used by the module. This will be one of the following values: The address set by the Node Address switches on the module. The value of module parameter 3 (DF1 Addr Cfg) if the switches have been disabled. 06 DF1 Rate Actual The DF1 data rate actually used by the module. This will be one of the following values: The data rate set by the Data Rate switch on the module. The value of module parameter 5 (DF1 Rate Cfg) if the switches have been disabled. 07 Ref/Fdbk Size The size of the Reference/Feedback (16 bits or 32 bits). It is set in the drive and the module automatically uses the correct size. 08 Datalink Size The size of the Datalinks (16 bits or 32 bits). It is set in the drive and the module automatically uses the correct size. 11 Active Cfg The source from which the module address and data rate are taken. This will either be switches on the module or parameters in EEPROM. It is determined by the switch settings on the module. 13 DPI I/O Active The I/O used by the module. The value of this parameter will be equal to the value of module parameter 12 (DPI I/O Config) unless the parameter was changed and the module was not reset. Bit Definitions Bit 7 6 5 4 3 2 1 0 Default x x x 0 0 0 0 1 0 = Cmd/Ref 1 = Datalink A 2 = Datalink B 3 = Datalink C 4 = Datalink D 5 = Not Used 6 = Not Used 7 = Not Used 25 CRC/BCC Act The actual error-checking method selected. 26 Dup Msg Detect Determines if the module ignores messages with duplicate TNS IDs. Normally set to Enable (default). Set to Disable if using a ProSoft 3150-DFM module or any device that does not increment the TNS ID. 4-8 RS485 DF1 Communications Module

CHAPTER 5 Using VS Utilities on the RS485 Network Chapter 5 provides instructions for configuring VS Utilities (version 1.01 or higher) to access SP600 drives on the RS485 network. Figure 5.1 shows a typical RS485 DF1 network. PC Running VS Utilities RECOMM-232 Serial Converter Module SP600 Drives Figure 5.1 Typical RS485 DF1 Network To connect to the network using VS Utilities: Step 1. Select Explore > Connect > Network as shown in figure 5.2. VS Utilities Figure 5.2 Connecting to the Network Using VS Utilities on the RS485 Network 5-1

Step 2. Select Single to connect to a single node on the network. Select Multiple to connect to multiple nodes and enter the node range (figure 5.3). Offline or Online text will be displayed next to the number to show if the particular node is present on the network. In this example, two nodes with DF1 addresses of 1 and 2 will be accessed. Figure 5.3 Node Selection Screen: Multiple Nodes Selected Step 3. Click Connect. VS Utilities will perform a search within the range of the selected nodes and list them as shown in figure 5.4. VS Utilities Figure 5.4 Results of Search of Selected Nodes 5-2 RS485 DF1 Communications Module

Step 4. Click on each node to have VS Utilities perform a device read as shown in figure 5.5. A + will appear to the left of the node upon completion. VS Utilities Node 1: - SP600 Node 2: - SP600 Figure 5.5 Result of Device Read Performed by VS Utilities Step 5. Click on the + for each node to expand the information as shown in figure 5.6. VS Utilities Node 1: - SP600 0 - SP600 240V 4.2A 1 - LCD OIM 2 - RECOMM-232 RS232 DF1 5 - RECOMM-485 RS485 DF1 Node 2: 2: - SP600 - SP600 0 - SP600 240V 4.2A 1 - LCD OIM 5 - RECOMM-485 RS485 DF1 Figure 5.6 Expanding Each Node Using VS Utilities on the RS485 Network 5-3

Step 6. Click on the desired item to access its parameters as shown in figure 5.7. VS Utilities Node 1: - SP600 0 - SP600 240V 4.2A 1 - LCD OIM 2 - RECOMM-232 RS232 DF1 5 - RECOMM-485 RS485 DF1 Node 2: - SP600 0 - SP600 240V 4.2A 1 - LCD OIM 5 - RECOMM-485 RS485 DF1 Figure 5.7 Accessing the Parameters in the Selected Device 5-4 RS485 DF1 Communications Module

CHAPTER 6 Troubleshooting the Module and Network Chapter 6 contains information for troubleshooting the RS485 DF1 module and the network. 6.1 Understanding the Status Indicators The module has four status indicators. They can be viewed on the module or through the drive cover. (See figure 6.1.) ➀ ➁ ➂➃ ➀ ➁➂ ➃ Number Status Indicator Description Refer to... ➀ DRIVE DPI Connection Status Section 6.1.1 ➁ MS Module Status Section 6.1.2 ➂ NET A DF1 Status Section 6.1.3 ➃ NET B DF1 Traffic Section 6.1.4 Figure 6.1 Status Indicators (Location on Drive May Vary) Troubleshooting the Module and Network 6-1

6.1.1 DRIVE Status Indicator Table 6.1 DRIVE Status Indicator: State Definitions Status Cause Corrective Action Off The module is not powered or is not connected properly to the drive. Securely connect the module to the drive using the Internal Interface cable. Apply power to the drive. Flashing Red Solid Red Orange Flashing Green Solid Green The module is not receiving a ping message from the drive. The drive has refused an I/O connection from the module. Another DPI peripheral is using the same DPI port as the module. The module is connected to a product that does not support Reliance Electric DPI communications. The module is establishing an I/O connection to the drive or module parameter 12 (DPI I/O Config) is configured for all I/O disabled. The module is properly connected and is communicating with the drive. Verify that cables are securely connected. Cycle power to the drive. Important: Cycle power to the product after making any of the following corrections: Verify that all DPI cables are securely connected and not damaged. Replace cables if necessary. Verify that the DPI Host supports Datalinks. Configure the module to use a Datalink that is not already being used by another peripheral. Connect the module to a product that supports Reliance Electric DPI communications (for example, SP600 drives). Verify the settings in module parameter 12 (DPI I/O Config). Normal behavior if no DPI I/O is enabled. No action is required. No action is required. 6-2 RS485 DF1 Communications Module

6.1.2 MS Status Indicator Table 6.2 MS Status Indicator: State Definitions Status Cause Corrective Action Off The module is not powered. Securely connect the module to the SP600 drive using the Internal Interface cable. Apply power to the drive. Flashing Red Solid Red Flashing Green Solid Green The module has failed the firmware test. The module has failed the hardware test. The module is operational but is not transferring I/O data. The module is operational and transferring I/O data. Clear faults in the module. Cycle power to the drive. If cycling power does not correct the problem, the parameter settings may have been corrupted. Reset defaults and reconfigure the module. If resetting defaults does not correct the problem, flash the module with the latest firmware release. Cycle power to the drive. Replace the module. Place the scanner in RUN mode. Program the controller to recognize and transmit I/O to the module. Configure the module for the program in the controller. Normal behavior if no DPI I/O is enabled. No action required. Troubleshooting the Module and Network 6-3

6.1.3 NET A Status Indicator Off Table 6.3 NET A Status Indicator: State Definitions Status Cause Corrective Actions Flashing Green Solid Green Flashing Red The module is not powered or the module is not properly connected to the network. The module is properly connected, but it is not communicating with any devices on the network. The module is properly connected and communicating on the network. A network connection has timed out. Securely connect the module to the drive using the Internal Interface cable. Correctly connect the RS485 cable to the DF1 plug. Apply power to the drive. Place the controller in RUN, or apply power to the peer device that will send I/O. Program a controller or peer device to recognize and transmit I/O to the module. Configure the module for the program in the controller or the I/O from the peer source. No action required. Place the scanner in RUN, or apply power to the peer device that will send I/O. Check the amount of traffic on the network. 6-4 RS485 DF1 Communications Module

6.1.4 NET B Status Indicator Table 6.4 NET B Status Indicator: State Definitions Status Cause Corrective Actions Off The module is not receiving data over the network. Flashing Green The module is receiving data over the network. Place the controller in RUN, or apply power to the peer device that will send I/O. Program a controller peer device to recognize and transmit I/O to the module. Configure the module for the program in the controller or the I/O from the peer device. No action required. 6.2 Module Diagnostic Items Table 6.5 lists diagnostic items that can be accessed using VS Utilities software or the LCD OIM. Table 6.5 Module Diagnostic Items No. Event Description 1 Common Logic Cmd The current value of the Common Logic Command being transmitted to the host by this peripheral. 2 Prod Logic Cmd The current value of the Product Specific Logic Command being transmitted to the host by this peripheral. 3 Reference The current value of the Product Specific Reference being transmitted to the host by the peripheral. 4 Common Logic Sts The current value of the Common Logic Status being received from the host by this peripheral. 5 Product Logic Status The current value of the Product Specific Status being received from the host by this peripheral. 6 Feedback The current value of the Product Specific Feedback being received from the host by this peripheral. Troubleshooting the Module and Network 6-5

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Datalink A1 In Datalink A2 In Datalink B1 In Datalink B2 In Datalink C1 In Datalink C2 In Datalink D1 In Datalink D2 In Datalink A1 Out Datalink A2 Out Datalink B1 Out Datalink B2 Out Datalink C1 Out Datalink C2 Out Datalink D1 Out Datalink D2 Out Table 6.5 Module Diagnostic Items (Continued) No. Event Description The current value of the specified Datalink In being transmitted to the host by the module. If the module has not enabled the Datalink, the value is 0. The current value of the specified Datalink Out being received from the host by the module. 23 Field Flash Cnt The current value of the Field Flash Counter (that is, the number of times this device has been flash updated). 24 DPI Rx Errors The current value of the DPI CAN Receive Error Counter register. 25 DPI Tx Errors The current value of the DPI CAN Transmit Error Counter register. 26 Clear DF1 Counts Ready = No action. Enable = Clears all DF1 counter parameters. 27 DF1 Packets Sent The number of DF1 packets sent by the peripheral. 28 DF1 Packets Rcvd The number of DF1 packets received by the peripheral. 29 Undelivered Msgs Reports the number of DF1 packets that were sent by the peripheral, but not acknowledged. 30 ENQs Received Reports the number of ENQ requests received by the peripheral. 31 NAK Bak Packet The number of responses received (BCC or CRC calculated by peripheral did not match that in the packet). 32 NAK No Memory The number of requests received by the peripheral that could not processed due to insufficient memory available to buffer the incoming packet. 33 Duplicate Msgs The number of duplicate messages received by the peripheral. A duplicate message is detected when the SRC, TNS, and CMD files of two consecutive messages are identical. 6-6 RS485 DF1 Communications Module

Table 6.5 Module Diagnostic Items (Continued) No. Event Description 34 PCCC I/O Timeout The I/O communication timeout value (secs) before the action selected in module parameter 10 (Comm Flt Action) is taken. 35 Data Rate SW The value of the Data Rate switch on the module. 36 Node Address SW The value of the Node Address switch on the module. 6.3 Viewing and Clearing Events The module maintains an event queue that reports the history of its actions. You can view the event queue using an LCD OIM or VS Utilities software. To View and Clear Events Using an LCD OIM Use the procedure shown in figure 6.2 to access the event queue using the LCD OIM. Note that you must have the RECOMM-485 module as the selected device to access the event queue. >> Stopped Auto P0: RECOMM-485 Main Menu Diagnostics Monitor Lang Highlight Diagnostics icon Diagnostics: View Event Queue Device Version OIM Version Highlight item EvtQ# 1 : E#xxxxx Online @ 500kbps Clrqu Press F2 key to clear event queue Figure 6.2 Viewing and Clearing Events Using an LCD OIM Troubleshooting the Module and Network 6-7

Events Many events in the event queue occur under normal operation. If you encounter unexpected communications problems, the events may help you or Reliance Electric personnel troubleshoot the problem. Table 6.6 lists events that may appear in the event queue. Table 6.6 Event Codes and Descriptions Code Event Description 1 No Event Empty event queue entry. 2 DPI Bus Off Flt A bus-off condition was detected on DPI. This event may be caused by loose or broken cables or by noise. 3 Ping Time Flt A ping message was not received on DPI within the specified time. 4 Port ID Flt The module is not connected to a correct port on a DPI product. 5 Port Change Flt The DPI port changed. 6 Host Sent Reset The DPI product issued this because it was reset. 7 EEPROM Sum Flt The EEPROM in the module is corrupt. 8 Online @ 125 kbps The module and DPI product are communicating at 125 kbps. 9 Online @ 500 kbps The module and DPI product are communicating at 500 kbps. 10 Bad Host Flt The module was connected to an incompatible product. 11 Dup. Port Flt Another peripheral with the same port number is already in use. 12 Type 0 Login The module has logged in for type 0 control. 13 Type 0 Time Flt The module has not received a type 0 status message within the specified time. 14 DL Login The module has logged into a Datalink. 15 DL Reject Flt The host rejected an attempt to log in to a Datalink because the Datalink is not supported or is used by another peripheral. 16 DL Time Flt The module has not received a Datalink message within the specified time. 17 Control Disabled The module has sent a Soft Control Disable command to the DPI product. 18 Control Enabled The module has sent a Soft Control Enable command to the DPI product. 19 PCCC IO Time Flt The module has not received a PCCC control message within the specified timeout interval. 6-8 RS485 DF1 Communications Module

Table 6.6 Event Codes and Descriptions (Continued) Code Event Description 20 Normal Startup The module successfully started up. 21 Message Timeout A Client-Server message sent by the peripheral was not completed. 22 DPI Fault Msg The DPI host has faulted. 23 DPI Fault Clear The DPI host transitioned from a faulted to a non-faulted state. 24 Flt Cfg Error At least one of the Fault Configuration parameters contains a value greater than 65535 and the DPI product expects a 16-bit value. 25 DF1 NAK NAK received. 26 Manual Reset The module was reset by the user. 27 Language CRC Bad The language text memory segment is corrupt. Troubleshooting the Module and Network 6-9

6-10 RS485 DF1 Communications Module

APPENDIX A Technical Specifications Communications Network Protocol DF1 Data Rates 1200, 2400, 4800, 9600, 19.2 K, 38.4 K, PGM If the Data Rate switch is set to PGM, the module will use the setting of module parameter 5 (DF1 Rate Cfg) for the data rate. Drive Protocol Data Rates DPI 125 K or 500 K Electrical Consumption Drive Mechanical Dimensions Height Length Width Weight Environmental Temperature Operating Storage Relative Humidity Atmosphere 150 ma at 5 VDC supplied through the drive 16 mm (0.625 in) 86 mm (3.34 in) 81 mm (3.16 in) 60 g (2 oz) -10 to +50 C (14 to 149 F) -40 to +85 C (-40 to 185 F) 5 to 95% non-condensing Important: The module must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapor, or dust. If the module is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. Technical Specifications A-1

Regulatory Compliance UL 508C and CUL CE EN61800-3 A-2 RS485 DF1 Communications Module

APPENDIX B RS485 DF1 Module Parameters The following information is provided for each module parameter along with its description: Parameter Number: Parameter Name: Range: Default: Type: Reset Required: Unique number assigned to each parameter. Unique name assigned to each parameter. Predefined parameter limits or selections. Factory default setting. Read Only or Read/Write. Module must be reset before parameter value is recognized. About Parameter Numbers The parameters in the RS485 DF1 module are numbered sequentially. However, depending on the configuration tool used, they may have different numbers. Configuration Tool VS Utilities OIM Numbering Schemes The module parameters begin with parameter 1. For example, parameter 01 (DPI Port) is parameter 1 as indicated by the manual. RS485 DF1 Module Parameters B-1

1 DPI Port Range: 0 to 7 Default: 5 Type: Read Only Reset Required: N/A Displays the port to which the module is connected. This will usually be port 5. 2 DPI Data Rate Range: 0 = 125 Kbps 1 = 500 Kbps Default: 0 = 125 Kbps Type: Read Only Reset Required: N/A Displays the data rate used by the drive. This rate is set in the drive and the module detects it. 3 DF1 Addr Cfg Range: 0 to 254 Default: 1 Type: Read/Write Reset Required: Yes Sets the node address if the Data Rate Switch on the module is set to PGM (Program). 4 DF1 Addr Actual Range: 0 to 254 Default: 1 Type: Read Only Reset Required: N/A Displays the DF1 node address actually used by the module. B-2 RS485 DF1 Communications Module

5 DF1 Rate Cfg Range: 0 = 1200 bps 1 = 2400 bps 2 = 4800 bps 3 = 9600 bps 4 = 19.2 kbps 5 = 38.4 kbps Default: 3 = 9600 bps Type: Read/Write Reset Required: Yes Sets the DF1 data rate if the Data Rate switch on the module is set to PGM (Program). 6 DF1 Rate Actual Range: 0 = 1200 bps 1 = 2400 bps 2 = 4800 bps 3 = 9600 bps 4 = 19.2 kbps 5 = 38.4 kbps Default: 3 = 9600 bps Type: Read Only Reset Required: Yes Displays the DF1 data rate actually used by the module. 7 Ref/Fdbk Size Range: 0 = 16-bit 1 = 32-bit Default: 0 = 16-bit Type: Read Only Reset Required: N/A Displays the size of the Reference/Feedback. The drive determines the size of the Reference/Feedback. 8 Datalink Size Range: 0 = 16-bit 1 = 32-bit Default: 0 = 16-bit Type: Read Only Reset Required: N/A Displays the size of each Datalink word. The drive determines the size of Datalinks. RS485 DF1 Module Parameters B-3

9 Reset Module Range: 0 = Ready (No action) 1 = Reset Module 2 = Set Defaults (Restores module to factory-default settings) Default: 0 = Ready Type: Read/Write Reset Required: No This parameter is a command. It resets the module if set to Reset Module. It restores the module to factory default settings if set to Set Defaults. No action is taken if set to Ready. The parameter resets to 0 = Ready after the command is performed.! ATTENTION: If the module is transmitting I/O that controls the drive, the drive may fault when you reset the module. Determine how your drive will respond before resetting a connected module. Failure to observe this precaution could result in bodily injury or damage to equipment. 10 Comm Flt Action Range: 0 = Fault 1 = Stop 2 = Zero Data 3 = Hold Last 4 = Send Flt Cfg Default: 0 = Fault Type: Read/Write Reset Required: No Sets the action that the module takes when the module detects that RS485 DF1 communications have been disrupted. This setting is effective only if I/O that controls the drive is transmitted though the module.! ATTENTION: Comm Flt Action (module parameter 10) lets you determine the action of the module and connected drive if communications are disrupted. By default, this parameter faults the drive. You can set this parameter so that the drive continues to run. Take precautions to ensure that the setting of this parameter does not create a hazard of injury or equipment damage. Failure to observe this precaution could result in bodily injury or damage to equipment. B-4 RS485 DF1 Communications Module

11 Active Cfg Range: 0 = Switches 1 = EEPROM Default: 0 = Switches Type: Read Only Reset Required: N/A Displays the source from which the module node address and data rate are taken. This will either be switches on the module or parameters in EEPROM. The source is determined by the settings of the switches on the module. See chapter 3, Installing the RS485 DF1 Module, for more information about the switches. 12 DPI I/O Cfg Range: See figure B.1. Default: xxx0 0001 Type: Read/Write Reset Required: Yes Configures the I/O that is transferred through the module. See figure B.1 x 7 Not Used Not Used x x 6 5 0 4 Datalink B Datalink A Cmd/Ref Not Used Datalink D Datalink C 0 0 0 1 3 2 1 0 1 = I/O Enabled 0 = I/O Disabled x =Not Used Figure B.1 DPI I/O Config (Parameter 12) RS485 DF1 Module Parameters B-5

13 DPI I/O Active Range: See figure B.2. Default: xxx0 0001 Type: Read Only Reset Required: N/A Displays the I/O that the module is actively transmitting. The value of this parameter will usually be equal to the value of module parameter 12 (DPI I/O Cfg). See figure B.2. x 7 Not Used Not Used x x 6 5 0 4 Datalink B Datalink A Cmd/Ref Not Used Datalink D Datalink C 0 0 0 1 3 2 1 0 1 = I/O Enabled 0 = I/O Disabled x =Not Used Figure B.2 DPI I/O Active (Parameter 13) 14 Flt Cfg Logic Range: 0000 0000 0000 0000 to 1111 1111 1111 1111 Default: 0000 0000 0000 0000 Type: Read/Write Reset Required: No Sets the Logic Command data that is sent to the drive if module parameter 10 (Comm Flt Action) is set to Send Flt Cfg and communications are disrupted. The bit definitions will depend on the product to which the module is connected. 15 Flt Cfg Ref Range: 0 to 4294967295 Default: 0 Type: Read/Write Reset Required: No Sets the Reference data that is sent to the drive if module parameter 10 (Comm Flt Action) is set to Send Flt Cfg and communications are disrupted. Important: If the drive uses a 16-bit Reference, the most significant word of this value must be set to zero (0) or a fault will occur. B-6 RS485 DF1 Communications Module

16 17 18 19 20 21 22 23 Flt Cfg A1 Flt Cfg A2 Flt Cfg B1 Flt Cfg B2 Flt Cfg C1 Flt Cfg C2 Flt Cfg D1 Flt Cfg D2 Range: 0 to 4294967295 Default: 0 Type: Read/Write Reset Required: No Sets the data that is sent to the Datalink in the drive if module parameter 10 (Comm Flt Action) is set to Send Flt Cfg and communications are disrupted. Important: If the drive uses a 16-bit Reference, the most significant word of this value must be set to zero (0) or a fault will occur. 24 CRC/BCC Cfg Range: 0 = BCC (Block Check Character) 1 = CRC (Cyclic Redundancy Check) Default: 0 = BCC Type: Read/Write Reset Required: Yes Selects the method of error detection for data communications. This setting must match the method used by the software or controller communicating with the module. 25 CRC/BCC Act Range: 0 = BCC (Block Check Character) 1 = CRC (Cyclic Redundancy Check) Default: 0 = BCC Type: Read Only Reset Required: N/A Displays the actual method of error detection used. RS485 DF1 Module Parameters B-7