The future of nuclear is here plc PO Box 31 Derbyshire DE24 8BJ England Tel: +44 (0) 1332 260883 Instrumentation and Control 23, Chemin du Vieux Chêne 38246 Meylan, Cedex France Tel: +33 (0) 476 61 15 00 Nuclear Services 994-A Explorer Blvd. Huntsville, AL 35B06 USA Tel: +1 423-756-9730 Nuclear Services 410 Rouser Road. Coraopolis, PA 15108 USA Tel: +1 421-865-3040 Nuclear Services 678 Neal Drive PO Box 1776 Peterborough, Ontario K9J 7X6 Canada Tel: +1 (705) 743-2708 Nuclear Services 6546 Pound Road. Williamson, NY 14589 USA Tel: +1 315-589-4000 nuclearsolutions@rolls-royce.com www.rolls-royce.com/nuclear plc 2013 The information in this document is the property of plc and may not be copied, or communicated to a third party, or used, for any purpose other than that for which it is supplied without the express written consent of plc. While this information is given in good faith based upon the latest information available to Rolls- Royce plc, no warranty or representation is given concerning such information, which must not be taken as establishing any contractual or other commitment binding upon plc or any of its subsidiary or associated companies. Ref:
02 03 Trusted to deliver excellence Our global reach Contents: 03 Trusted to deliver excellence 04 A bright future built on a strong heritage 06 Maintaining a safe environment 08 New build 10 Instrument and control 12 Nuclear services is a global company providing power solutions for customers in civil and defence aerospace, marine and energy markets. Our ability to design and develop hightechnology products and integrate them into sophisticated systems for use on land, sea and air, provides us with access to global markets. 14 Quality assured Our customer base includes 500 airlines, 160 armed forces and 4,000 marine operators which include 70 navy and energy customers in 80 countries. Such global credentials are underpinned by our 40,000 people in offices, manufacturing bases and services facilities all around the world. We have established a strong position in the civil nuclear sector for the provision of safety-critical equipment, systems and engineering services. Our rich heritage and expertise in nuclear capability mirrors the reputation for innovation, technical research and development, high integrity products, quality systems and manufacturing operations with a sustainable global supply chain. over in our 3000employees nuclear business Today, serves customers in 150 countries through its highly-skilled and diverse team which incorporates over 50 nationalities.
04 05 A bright future built on a strong heritage The civil nuclear market is undergoing worldwide expansion As the demand for energy grows worldwide, many nations are turning to nuclear power both to meet larger and more secure future capacity and to address climate change. is well positioned to help customers achieve their goals after half a century of continuous involvement at the forefront of nuclear innovation as technical authority for the UK Royal Navy s fleet of submarines and leading supplier of nuclear safety instrumentation and control systems for civil nuclear power plants in 20 countries. This long heritage has generated a wealth of skills and capabilities across the reactor lifecycle, encompassing concept, assessment, design, manufacture, through-life support and plant life-extension alongside extensive strategic supply chain experience. While the fortunes of nuclear power generation fluctuated according to political and social opinion, has consistently pushed the boundaries of nuclear development from the 1950s to the present day as propulsion supplier for the Royal Navy s successive fleets of nuclear-powered submarines. This role ensured we accumulated unrivalled experience in designing, developing, manufacturing, testing and supporting nuclear equipment always to the highest regulatory codes and standards. Such in-depth nuclear experience and know-how, integrating new build, instrumentation and control, nuclear services and safety, licensing and environmental engineering activities, ensures provides customers with maximum expertise and minimal risk. nuclear business Civil Nuclear Defence Nuclear New Build Nuclear Services Nuclear I&C Submarines Component and system design and manufacture Design for build Build to Print Supply chain integrator Site licencing Engineering services Field services I&C services Design and build technical services Safety case support Safety I&C systems Control & monitoring systems Instrumentation and hardware Long-term support solutions System design Component manufacture Electrical controls and instrumentation In-service support Safety case justification Having been at the forefront of nuclear innovation for over half a century, we are well positioned to help our customers succeed. 50% providing systems and services to around half of the world s nuclear reactors
06 07 Maintaining a safe nuclear environment Providing an in-depth understanding of regulatory and environmental issues over fifty years has owned 50for and operated two nuclear licenced sites has experience in the preparation, management and operation of safety cases to support our own safety critical products and systems and the design and licensing of new build nuclear facilities for our customers. engineers are highly skilled in the preparation of safety cases for all stages in the life-cycle of a nuclear facility. We have developed an extensive suite of safety and environmental capabilities including expert hazard assessments, safety case management, BAT (best available technology studies) and ALARP (as low as reasonably practicable) studies. All our work meets current global licensing codes and regulatory standards, ensuring that wherever the location and, whether for existing power stations or new build plant, we accommodate all safety case considerations in the most effective and efficient way. We adopt an integrated approach to environmental management by applying the optimum practical technologies and protection requirements, and delivering hazard identification and risk assessment activities, including environmental impact assessments and radiation dose modelling. We have provided some of the most safety critical products and systems in the engineering world.
08 09 New build Applied expertise in high-value advanced manufacturing techniques In the nuclear new build market, we provide customers with high quality engineering, component manufacture and supply chain support. 300 a network of over three hundred certified supply chain specialists We can build to print, design for manufacture, or act as an experienced supply chain integrator to utilise our nuclear-certified supply chain. Our mechanical design, manufacturing capabilities and accredited manufacturing facilities can deliver a wide range of primary and secondary circuit equipment from accumulator tanks to pressure vessels and heat exchangers. Continually developing our supply chain enables new skills which further strengthens our integration for future projects. A fundamental element for new build programmes is delivering effective supply chain solutions. Globally, we invest around five billion pounds in our supply chain, and our well-established position in the nuclear sector has helped to maintain a network of more than 300 certified suppliers. The Nuclear Advanced Manufacturing Research Centre, established in 2009 through collaboration between academia and industry, is rapidly introducing new manufacturing technologies and systems. Many of these are already being used in our Primary Components Operations facility at Raynesway, Derby in the UK. Continually developing our supply chain enables new skills which further strengthens supply chain integration capabilities for future projects that can last for 40 years or more - ensuring sustainable quality and cost benefit for our customers.
10 11 A world-leader in nuclear instrumentation and control Safety and performance through technology and long-term support In safety-critical nuclear instrumentation and control (I&C) systems, we have earned a reputation as a leader and innovator. We have experience in designing, manufacturing and reengineering safety instrumentation and control systems for customers of both digital and analogue systems for all types of nuclear reactors. Today, more than 200 nuclear plants in 20 countries depend on our equipment. Our network of technical specialists across Europe, North America and Asia deliver a range of I&C technologies and services that both help customers improve plant reliability, availability and safety, and reduce overall operational costs. With our prime focus on safety, we design equipment to simplify customers operational, diagnostic and maintenance activities. Our nuclear instrumentation and control capabilities cover analogue and digital technologies, from sensors to actuators, including specific instrumentation, as well as control, monitoring and safety systems which all comply with the most stringent internationally recognised codes and standards. Our service support includes implementing upgrades, managing obsolescence and co-ordinating various systems for optimum efficiency. This track record means customers can have confidence in worldclass technology and with the knowledge that it ensures plant safety and availability while reducing operational cost. Through our 40-year track record in nuclear I&C, our customers have benefited from our long-term support solutions, delivering plant safety and availability. 200 nuclear reactors depend on our instrumentation and control solutions
12 13 Nuclear Services for optimal plant performance Supporting customer throughout the lifetime of the nuclear power plant with proven on-time delivery Throughout the lifetime of a nuclear power plant, every customer requires safe, reliable and cost-effective operations and we can help to provide just that. Supporting complex equipment in the highly sensitive environment of a nuclear power plant calls for innovative technical solutions. We provide a comprehensive suite of nuclear services and fleet solutions that support critical investment projects and meet customer demands for plant availability, predictability, long-term operation and improvement of existing plant. And the real added value you can rely on from is our ability to draw upon our group-wide capability of multi-disciplined engineering excellence to deliver a flexible, responsive and integrated approach to address your emergent, unplanned needs. Everything we do is designed with one thing in mind - to solve some of the industry s most complex engineering challenges for our customers. With a global footprint and a 30-year proven track record for delivery, our nuclear services capability encompasses: remote tool design and delivery allowing access to the most sensitive locations; engineering and obsolescence management services and software solutions to help customers proactively manage lifetime performance; plant monitoring solutions for optimal safety; and the design and manufacture of custom process and remote handling equipment and full service delivery helping customers to address some of their most complex technical challenges. Everything we do is designed with one thing in mind - to solve some of the industry s most complex nuclear engineering challenges for our customers can draw on its worldwide expertise to develop custom solution to address your particular needs for planned major and minor outages. We can also work closely with you to develop a lifetime management plan designed to ensure that your critical asset investment is optimised for the duration of its planned lifetime and beyond. 80% employee dose reduction achieved with our patented remote inspection techniques
14 15 Quality assured Fulfilling the commitments we make to customers 3bninvested in research and development in five years Throughout our long history our brand has been the byword for quality and the industries using our products and services demand the highest product integrity and quality. With inbuilt flexibility for product design and engineering, our quality programme is structured to provide full and highly visible interaction with inspection bodies across our integrated support services. The robust controls generated by the quality system are applied across our entire supply chain ensuring global consistency against our quality standards a measure that customers can trust, wherever they are in the world. We design, procure, manufacture, inspect, test and certify pressure vessels, components and structures that fully comply with national and international inspection bodies. Our quality management system represents a world-class process based approach. Customers benefit from processes and procedures which satisfy regulatory requirements and can be assured of the highest quality products and low risk, cost effective service delivery. Our quality management system represents a world-class process based approach