Power Products Station Automation Product Guide
Contents 1............................. 3 2. Application............................ 4 3. Parameter setting....................... 5 4. Event and alarm lists...6 5. Disturbance record handling... 6 6. Data historian.......................... 6 7. Logic processor... 8 8. Access control and substation security...... 8 9. Substation integration... 9 10. Integration of ABB IEDs.................. 9 11. Commissioning and troubleshooting....... 9 12. Communication redundancy... 10 13. Technical data... 11 14. Tools............................... 17 15. Mounting... 17 16. Ordering... 18 17. References.......................... 19 Disclaimer The information in this document is subject to change without notice and should not be construed as a commitment by ABB Oy. ABB Oy assumes no responsibility for any errors that may appear in this document. Copyright 2009 ABB Oy All rights reserved. Trademarks ABB is a registered trademark of ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders. 2 ABB
1., the station automation device of ABB, is an all-in-one communication gateway, automation platform and user interface solution for utility and industrial distribution substations. The gateway functionality provides seamless connectivity between substation IEDs and network-level control and management systems. The automation platform with its logic processor makes a flexible implementation platform for substation-level automation tasks. As a user interface solution accommodates web technology based functionalities providing access to substation devices and processes via a web browser based human machine interface (HMI). The design process has been guided by the IEC 61850 standard for communication and interoperability of substation equipment. The communication gateway functionality of supports a variety Issued: January 2009 Revision: B / 23 Oct 2009 of commonly used communication protocols of substation devices. For even greater connectivity, OPC data access and OPC alarms and events are supported to enable information sharing and control with, for example, a distributed control system (DCS). The IEC 61131-3 based logic processor can be programmed to execute automatic sequences directly via communications media. Further, the logic processor enables the creation of both simple control programs and more sophisticated applications like load shedding or fault isolation and network restoration. The hardware platform is based on ruggedized mechanics with no moving parts subject to wear and tear. Thus, the compact and robust design is well adapted for harsh environments. The preinstalled software and the off-line configuration performed on a separate computer contribute to a faster project execution. Standard web-browser On-line operation REMOTE CONTROL Configuration tool on a PC Conf Web server HMI application OPC Client DNP3 Slave OPC Client Configuration phase, off-line Connectivity packages for ABB IEDs and/or device profiles SCL Fig. 1 Station Automation overview OPC Server IEC 61850 IEC 61850-8-1 REF 542plus REF 543 REF615 ABB 3
2. Application provides gateway functions for mapping signals between protection and control IEDs in industrial or utility substations and higher-level systems. It further includes an optional HMI that provides data and information from the substation to the users. gathers data from protection and control IEDs and from process devices using different communication protocols. The supported protocols can be combined freely in one station computer, limited only by the number of hardware interfaces and the license. uses web technology to display data to different users in a professional and user-friendly manner. The optional slave protocols enable the transfer of information to a network control centre (NCC) or distributed control system (DCS). benefits from the potential of the IEC 61850 standard by using the IEC 61850-6 substation configuration language (SCL) and IEC 61850-7 communications modeling regardless of protocol used. As the IEC 61850 data modeling is used for all communication protocols the gateway cross-reference is done in the same way regardless of the protocol, for example IEC 61850-8-1 or DNP3. can by using the optional web HMI (requires Mozilla Firefox, Opera or Microsoft Internet Explorer with Adobe SVG viewer 3.03) be used for efficient substation visualization, monitoring and control. Measured values from process devices are displayed on the HMI. Single-line diagrams can be used to view any available measured values from the process devices. All primary single-line diagram (SLD) devices are displayed in one screen. The SLD recognizes different voltage levels and different busbar systems such as single busbar, double busbar and duplex systems. The four-mode busbar coloring visualizes the busbar status. The coloring of the busbar is user configurable. EMS/ SCADA DMS, OMS REMOTE ACCESS - ENGINEERING GPS TCP/IP protocols (DNP3, IEC 60870-5-104, Modbus) WAN Serial protocols (DNP3, IEC 60870-5-101, Modbus) LAN 1 SPAJ 140 LON-bus RER 111 TCP/IP protocols (IEC 61850, DNP3, Modbus ) RTU/PLC Serial protocols (DNP3, Modbus, SPA) REM 543 RTU/PLC REF 542plus REF 543 REF615 NON-ABB IED REF 542plus DPU2000R Fig. 2 Overview of a utility substation using Station Automation REF615 NON-ABB IED 4 ABB
DISTRIBUTED CONTROL SYSTEM REMOTE ACCESS - ENGINEERING OPC Client/Server WAN GPS LAN 1 SPAJ 140 LON-bus RER 111 TCP/IP protocols (IEC 61850, DNP3, Modbus ) RTU/PLC Serial protocols (DNP3, Modbus, SPA) REM 543 RTU/PLC REF 542plus REF 543 REF615 NON-ABB IED REF 542plus DPU2000R Fig. 3 Overview of an industrial system using Station Automation REF615 NON-ABB IED The single line diagram can be configured to include an indication for the local/remote selection switch. Alarm symbols and generic symbols can be places in the SLD to give an even better overview of the status. In addition, generic control buttons can be added to control objects. A separate control dialog is used for controlling the switching device. It provides information on switching device identification, reservation status and interlocking conditions. The select-before-execute logic is used to prevent unintended operation. By reserving the switching device for a single user the risk of controlling the device from two different locations is eliminated. Further, supports the tap changer function for the RE 500 series transformer terminals. Connection examples: has by default four serial ports. The number of serial ports can be increased using the optional serial card. The four serial ports enable the connection and combination of different serial protocols. For example 3 SPA + 1 IEC 101 protocol or 2 SPA + 1 IEC 103 +1 IEC 101 protocol. can as an option be equipped with a LON-card enabling the connection of one plastic or glass LON interface. Alternatively the number of Ethernet interfaces can be increased by choosing the optional Ethernet extension card. 3. Parameter setting The parameter setting tool (PST) is used for viewing and/or setting parameters in IEDs supporting transparent SPA, Modbus or IEC 61850 parameterization. The PST enables activation of the parameter setting function for the chosen IEDs. In addition, it enables that only selected parameters are shown in ABB 5
GPS Web HMI LAN 1 LAN 2 RS-232/RS-485 serial links 1-8 link 1 link 8 Fig. 4 Application example IED IED the web HMI of limiting the number of visible parameters to the ones that are considered important for the user. Changes in the settings require that the user has engineering or administrator rights in. 4. Event and alarm lists disturbance records are saved in the standard COMTRADE format. In-depth analysis is enabled using ABB s Wineve software or any other commercially available disturbance record analyzer supporting the COMTRADE format. Downloading of disturbance records requires use of the IEC 61850-8-1 communication protocol. Events and alarms are identified by date, time, bay, device, object description or status. Furthermore, the events and alarms can be automatically filtered according to voltage level or bay criteria. Maximum memory capacity is 65535 events. First-in, first-out logic is used for overwriting events. The user can export an event list to a.csv file for further analysis. supports printing of events to an Event Printer for long time archiving. 5. Disturbance record handling automatically downloads disturbance records from the connected IEDs. The 6. Data historian The data historian is a real-time database designed and optimized for process information management and extensive history recording. The data historian is based on ABB s cpmplus Knowledge Manager software. It combines the benefits of an easy-to-use real-time database with industrial reliability, performance, and real-time functionality to provide an excellent platform for process information management. The data historian can be used for accurate process performance monitoring by following process and equipment performance calculations with real-time and history values. Better understanding of the process behaviour by joining time-based process measurements with production and maintenance events helps 6 ABB
Station Automation Fig. 5 web HMI showing persisting and fleeting alarms Fig. 6 Data historian ABB 7
the user to understand the process dynamics. It further provides required information for learning how to keep the process running. High performance and reliability, together with maintenance-free operation, provide a solid platform for trending. The optional data historian functionality offers means of storing, analyzing and presenting process data. Please note that displaying of data historian information using the HMI requires that Microsoft Internet Explorer is used. off-line functionality for engineering and diagnostics. The logic process can be used for applications such as grouping of signals or tripping of all bus breakers, if one of the breakers fails to clear the fault. collects any analog or binary IED data using standard serial and TCP/IP based protocols such as IEC 61850, DNP3 or Modbus. In the created logic, the logic processor, use the analog and binary data from the IEDs. The output of the created logic can be sent to the IEDs for tripping or alarm purposes. 7. Logic processor offers an straightforward approach to the languages specified by the IEC 61131-3 standard for programmable logic controllers (PLC). The programmable logic processor in is offered as a selectable software option. The PLC programming system enables programming and execution of automation tasks. In addition, the IEC 61131-3 programming in offers on-line and 8. Access control and substation security To protect from unauthorized access and to maintain information integrity, is provided with a four-level, rolebased authentication system with administrator-programmable individual passwords for the viewer, operator, engineer and admin- EMS/ SCADA WAN ENGINEERING ELECTRONIC SECURITY PERIMETER GPS Built-in firewall LAN 1 SPAJ 140 LON-bus RER 111 TCP/IP protocols (IEC 61850, DNP3, Modbus ) RTU/PLC Serial protocols (DNP3, Modbus, SPA) REM 543 RTU/PLC REF 542plus REF 543 REF615 NON-ABB IED REF 542plus DPU2000R REF615 NON-ABB IED Fig. 7 Substation security 8 ABB
PLANT TCP/IP OPC Client/Server LOCAL HMI DISTRIBUTION CONTROL SYSTEM GPS 7.2 kv 0.4 kv MLink REF615 REF615 REF615 REF615 FEEDER 1 FEEDER 2 FEEDER 3 7.2/0.4 kv M M M Fig. 8 Substation integration istrator level. Further, the security features include host-based firewalls and communication encryption using the secure HTTPS (hypertext transfer protocol secure) protocol. 9. Substation integration provides connectivity to a range of ABB systems. The connectivity to ABB s low voltage motor control center MNS is is provided using an OPC server in. receives data from the MNSiS devices and provides a human-machine interface (HMI) and gateway functionality for a smooth integration. Further, offers connectivity to ABB s Automation System 800xA and MicroSCADA by means of OPC or other communication protocols. 10. Integration of ABB IEDs supports ABB s connectivity package concept which simplifies system configuration and integration of IEDs. A connectivity package is a collection of software and specific IED information, which enable system products and tools to connect and interact with the IED. The connectivity packages reduce the risk of errors in system integration, minimizing device configuration and set-up times. The engineering in is done by selecting the connectivity package for the IED version and configuration or by importing the configuration file from the IED. 11. Commissioning and troubleshooting offers several tools and functions to support efficient commissioning and trou- ABB 9
bleshooting of the substation. The built-in IED simulation functionality enables testing and verifying of the correct operation of the HMI and gateway configuration of without any physical connection of IEDs. Further, communication diagnostic events can be enabled to track all messages being sent by or received from the IEDs. Using the Station Automation Builder 600 (SAB600) tool provided with online diagnostic data, real-time process data, the communication channels and the control function of the IEDs can be analyzed without separate protocol analyzers. 12. Communication redundancy To maintain and improve the reliability of the communication network and the communication between the IEDs and, IEC 62439/PRP (parallel redundancy protocol)- based communication is supported. PRP is based on duplicated networks, where each message is sent via both networks. The first of the received messages is accepted whereas the duplicate is discarded. Message replication and discarding is done by the DuoDriver in. Further, the DuoDriver hides the two networks from upper level applications. IEC 62439/PRP-based communication requires that is equipped with the optional LAN card and that the IEDs used support PRP. In addition, supports switch fault tolerance (SFT) provided that the optional LAN-card and are connected to two separate switches. SFT creates a failover relationship between the two adapters connected to separate switches. The manager responsibility is transferred from one agent to the other in case of a failure. The Switch Fault Tolerance feature of the Intel network adapter requires the Teaming Feature to be enabled. Web HMI Simulation of complete IEDs Source data monitoring Forcing of source data...... SCADA TCP/IP protocols (IEC 61850, DNP3, Modbus ) Web server HMI application OPC Client DNP3 Slave OPC Client REF 542plus REF 543 REF615 OPC Server IEC 61850 Fig. 9 Commissioning and troubleshooting 10 ABB
13. Technical data Table 1. Dimensions Width Height Depth Weight Value 214 mm (243 mm with mounting kit) 122,4 mm (129.4 mm with mounting kit) 313 mm 6.8 kg Table 2. Power supply U aux nominal U aux variation Power consumption Power consumption at start-up Value 110...220 V DC 100... 240 V AC (50...60 Hz) 80...120% of U n (88...264 V DC) 90...110% of U n (90...264 V AC) 37 W (with 264 V DC) 220 W Table 3. Hardware Processor System memory Compact flash memory Value Intel Pentium M 1.6 GHz 1 GB SDRAM 8 GB industrial SSD Table 4. Interfaces Serial interfaces Serial interface Ethernet interfaces USB Value 3 x RS-232 interfaces 1 x RS-232/485 serial interface 2 x 10/100Base-TX RJ-45 interfaces 4 x USB 2.0 interfaces Table 5. Optional PCI extensions LON interface 1) Serial interfaces 2) Ethernet interfaces 3) 1) Operating temperature 0 C - +70 C 2) Operating temperature 0 C - +55 C 3) Operating temperature 0 C - +55 C Value 1 x 1 LON interface 8 x RS-232/485 serial interfaces 2 x 10BASE-T/100BASE-TX/1000BASE-T RJ-45 interfaces ABB 11
Table 6. Inspection of mechanical structure Standard Markings and mechanical structure According to IEC 60255-5, -6 Degree of protection by enclosure According to IEC 60529 Clearance and creepage distances According to IEC 60255-5 Table 7. Power supply and module tests Standard Auxiliary voltage According to IEC 60255-6 Aux. voltage interruptions According to IEC 60255-11 Ripple in auxiliary DC voltage According to IEC 60255-11 12%, f = 2 x fn Power consumption According to CE EN 61010 Table 8. Insulation tests Standard Dielectric test According to IEC 60255-5 2 kv, 50 Hz for 1 minute Impulse voltage test According to IEC 60255-5 5 kv, 1.2/50 μs, 0.5 J Insulation resistance According to IEC 60255-5 >100 MΩ, 500 Vdc Protective bonding impedance According to IEC 60255-27 <0.1 Ω. Table 9. Electromagnetic compatibility tests The EMC immunity test level meets the requirements listed below: 1 MHz burst disturbance test Common mode Differential mode Standard According to IEC 61000-4-18 and IEC 60255-22-1 2.5 kv 1.0 kv 12 ABB
Electrostatic discharge test Contact discharge Air discharge According to IEC 61000-4-2, IEC 60255-22-2 6 kv 8 kv Radio frequency field immunity According to IEC 61000-4-3 and IEC 60255-22-3 10 V/m (80% amp.mod.) f=80...1000 MHz 10 V/m (pulse mod.) f=900 MHz Fast transient Power supply RJ-45 port Surge immunity Power supply According to IEC 61000-4-4 and IEC 60255-22-4 2 kv 1 kv According to IEC 61000-4-5 and IEC 60255-22-5 2 kv line-to-earth, 1 kv line-to-line Conducted radio frequency disturbance According to IEC 61000-4-6 and IEC 60255-22-6 10 V (80% ampl. mod.) f= 150 khz...80 MHz Power frequency (50 Hz) magnetic field According to IEC 61000-4-8, 300 A/m, continuous Voltage dips and short interruptions According to IEC 61000-4-11 30% reduction for 10 ms 60% reduction for 100 ms 60% reduction for 1000 ms >95% reduction for 5000 ms Emission tests According to EN 55011, and IEC60255-25, class A Table 10. Environmental conditions Value Operating temperature range -25...+70ºC Relative humidity range, non-condensing 1) 2) 5...95% at +40ºC Storage temperature -40...+70ºC 1) Without any option cards 2) With Ethernet option card: 0 +55 C, with Serial option card: 0 +55 C, with LON option card: 0 +70 C ABB 13
Table 11. Environmental tests Standard Dry heat test According to IEC 60068-2-2 Test values: 96 h at +55ºC 4 h at +70ºC Cold test According to IEC 60068-2-1 Test values: 96 h at -10ºC 4 h at -25ºC Damp heat test, cyclic According to IEC 60068-2-30 Test values: 6 cycles (12+12h) at +25 55 C, humidity >93% Storage test According to IEC 60068-2-48 Test values: 72 h at +70ºC 72 h at -40ºC Table 12. Mechanical tests Vibration tests Vibration response test Vibration endurance test Shock and bump tests Shock response test Shock withstand test Bump test Standard According to IEC 60068-2-6 and IEC 60255-21-1 f = 10...150 Hz, ± 0.035 mm, 10 58 Hz, 5 m/s2 58 150 Hz f = 10...150 Hz, ± 0.075 mm, 10 58 Hz, 10 m/s2 58 150 Hz According to IEC 60068-2-27, IEC 60068-2-29 and IEC 60255-21-2 peak acceleration = 5 x gn, pulse duration = 11 ms, numbers of pulses in each diretion = 3 peak acceleration = 15 x gn, pulse duration = 11 ms, number of pulses in each direction = 3 peak acceleration = 10 x gn, pulse duration = 16 ms, number of pulses in each direction = 1000 14 ABB
Seismic test biaxial multi-frequency random seismic test According to IEC 60255-21-3 test method B 2 x gn in horizontal direction, 1 x gn in vertical direction Table 13. EMC compliance Complies with the EMC directive 2004/108/EC Standards EN 50263 (2000), EN 60255-26 (2007) EN 61000-6-2 (2005) EN 61000-6-4 (2007) Table 14. Product safety Complies with the LV directive 2006/95/EC Standards EN 60255-27 (2005), EN 60255-6 (1994) Table 15. RoHS compliance Complies with the RoHS directive 2002/95/EC Table 16. Communication protocols Master protocol Slave protocol DNP3 LAN/WAN DNP3 LAN/WAN DNP3 serial DNP3 serial IEC 61850-8-1 IEC 60870-5-101 IEC 60870-5-101 IEC 60870-5-104 IEC 60870-5-103 External OPC IEC 60870-5-104 SPA router LON LAG Modbus serial TCP MNS is Connectivity Modbus serial Modbus TCP SPA ABB 15
Table 17. IEDs with connectivity packages supporting 610 series IEDs Feeder Protection REF610 Motor Protection REM610 Voltage Protection REU610 615 series IEDs Feeder Protection Relay REX 521 SPAJ 140 series relays Combined Overcurrent and Earth-fault Relay SPAJ 140 C Combined Overcurrent and Earth-fault Relay SPAJ 141 C Combined Overcurrent and Earth-fault Relay SPAJ 142 C Combined Phase and Neutral Overcurrent Relay SPAJ 144 C Stabilized Differential Relay SPAD 346 C SACO 16D series units Digital Annunciator Unit SACO 16D1 Digital Annunciator Unit SACO 16D3 Digital Annunciator Unit SACO 64D4 RE 500 series terminals Feeder Terminal REF 541 / 543 / 545 Transformer Terminal RET 541/ 543 / 545 Motor and Generator Terminal REM 543 / 545 Feeder Terminal REF 542plus Table 18. Hardware requirements for SAB600 Hardware Minimum Recommended Free hard disk space 1 Gb 1.5Gb Table 19. Supported operating systems 1) Microsoft Windows 2000, Windows XP Professional Edition SP2 or later, Windows 2003 Server, Vista, Vista Server 2008 1) Microsoft.NET Framework 2.0 is required for running SAB600. The software is automatically installed during the installation of SAB600 if not already available on the PC. Table 20. Supported web browsers (Web HMI) Microsoft Internet Explorer (with Adobe SVG viewer 3.03) Version 6.0 or later Mozilla Firefox 3.0 Opera 9 16 ABB
14. Tools Engineering of is done offline on a separate computer using the Microsoft.NETbased SAB600 engineering tool supplied with. The configurability and functionality of depends on the communication protocol used for communication between and the IEDs. The connectivity packages for ABB s protection and control IEDs enable an efficient configuration of. The connectivity packages include descriptions of the data and signals available in the IEDs. The descriptions are used to automatically configure the master communication of. At project engineering SAB600 uses the potential of the IEC 61850 standard by supporting the IEC 61850 based SCL (Substation Configuration Language) file import, including the import of the communication and graphical parts of the SCL-file. The finalized projects are updated from SAB600 to at site or remotely provided that a secure Ethernet connection is available. Table 21. Tools Version Station Automation Builder 600 3.4 15. Mounting included wall-mount kit. The is fastened using the four holes on the unit and four screws. The computer is designed for mounting into a control panel by using the Fig. 10 Top view Fig. 11 Side view ABB 17
16. Ordering hardware and software modules of the unit. Use the ordering key information in Fig. 12 to generate the order number when ordering. The type and serial number label identifies the units. The order number consists of a string of code generated from the C O M 6 0 0 H R H 3 2 P B # DESCRIPTION 1 Power supply 110-220 V DC, 100-240 V AC H 2 Optional communication cards (PCI) LON card, PCLTA-20, plastic fibre, 1 port P LON card, PCLTA-20, glass fibre, 1 port G Ethernet card (RJ-45) 10Base-T, 100Base-TX, 1000Base-T, 2 ports R Serial RS-232/RS-485 card, 8 ports S None N 3 HMI Web HMI H None N 4 Master protocols One master protocol 1 Two master protocols 2 Three master protocols 3 5 Slave protocols One slave protocol 1 Two slave protocols 2 None N 6 Optional software Data historian 1) T Logic processor L Data historian and Logic processor 1) P None N 7 Version Version 3.4 B 1) Requires Web HMI and Internet Explorer 6.0 or later Fig. 12 Ordering key for Station Automation 18 ABB
Example code: C O M 6 0 0 H R H 3 2 P B Your ordering code: Digit (#) 1 2 3 4 5 6 7 Code: C O M 6 0 0 Fig. 13 Your ordering code 17. References The www.abb.com/substationautomation portal offers you information about the distribution automation product and service range. You will find the latest relevant information on the unit on the product page. The download area on the right hand side of the web page contains the latest product documentation, such as user s guide, operator s guide, etc. The selection tool on the web page helps you find the documents by the document category and language. The Features and Application tabs contain product related information in a compact format. Fig. 14 Product page ABB 19
Contact us ABB Oy Distribution Automation P.O. Box 699 FI-65101 VAASA, Finland Phone +358 10 22 11 Fax +358 10 22 41094 www.abb.com/substationautomation ABB Inc. Distribution Automation 655 Century Point Lake Mary, Florida, U.S.A. Phone 407-732-2000 Fax 407-732-2335 Copyright 2009 ABB. All rights reserved. www.abb.com/substationautomation