Variable Temperature Digital Solder and Testing Station Model: DSTS User Manual
To avoid electric shock or injury, read the following carefully before using. 1. This appliance is only for household use. 2. Turn off the power switch after using. 3. Before maintenance or storage, turn off the power and let it cool down to room temperature. 4. Use the multimeter only as specified in this operating manual, otherwise the protection provided by the multimeter may be impaired. 5. Do not use or store the appliance in an environment of high temperature, humidity, or near explosives, flammables or strong magnetic fields. 6. Since the temperature of the soldering tip will reach as high as 400 C (752 F), do not touch metallic parts near the soldering tip when the power switch is on. 7. A fire may result if the appliance is not used with care, therefore do not leave the appliance unattended when it is switched on. 8. Do not file the soldering tip to remove the oxide, please wipe the tip on the cleaning sponge. 9. Place the soldering iron on its stand when not in use. 10. This appliance is not intended for use by people (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. 11. Children should be supervised to ensure that they do not play with the appliance. 2
Thank you for purchasing the Stahl Tools Digital Soldering Test Station. Its desktop design combines a multimeter, power supply, and variable temperature soldering iron all-in-one unit. This enables you to create or repair, power, and test your work saving time, space, and money compared to having three separate units. Power Specifications Input: 100~240 VAC, 50/60 Hz Soldering Station: 24V 40W Digital-Multimeter: 9V BATTERY (6F22) Power Supply: 1.2~12 VDC, 1A 15W (MAX) 3 Callouts Multimeter 1. Display 2. Back light 3. Hold function 4. Selector knob 5. Positive 10A socket for red probe (for high amperage testing only) 6. Positive socket for red probe (for most testing applications except high amperage) 7. Negative socket for black probe Power Supply 8. Coarse adjustment voltage control 9. Negative wire jack 10. Ground jack (if needed) 11. Positive jack 12. Fine adjustment voltage control 13. On/off button 14. Display Soldering Station 15. Soldering iron 5-pin socket 16. Temperature adjustment/power knob 17. Desired temperature display 18. Current temperature display Back of unit 19. Power socket/fuse holder 20. Main power switch 21. 9 volt battery compartment for multimeter 22. Compartment for connecting cables and test leads
Back of unit Soldering Station This soldering iron tool is controlled automatically by the micro-processor. The digital control electronics, high-quality sensor, and heat exchange system guarantees precise temperature control at the soldering tip. The highest degree of temperature precision and optimal dynamic thermal behavior under load conditions is obtained by the quick and accurate recording of the measured values in a closed control circuit. This design works especially well with lead-free production techniques. Operating Instruction Place the soldering iron in the stand. Push the 5-pin plug on the end of the soldering iron cord into the 5-pin socket on the right side of the station and turn clockwise to tighten the plug nut. Connect the station, with the included AC power cord, to a 120 VAC wall socket and turn the soldering station on using the switch in the rear. A self-test is carried out in which all display elements will be switched on briefly. The electronic system will automatically turn on to the set temperature and display the current value. Display and temperature setting 1. Display for actual temperature of the soldering tip. 2. Display for set temperature. Turn the UP - DOWN knob clockwise to increase temperature and counter-clockwise to decrease temperature. 3. C/ F display: Change the temperature display from C to F by pressing UP - DOWN knob, then the electronic system will display the actual temperature and setting temperature in C or F. 4. When the actual temperature on the soldering tip is less than the set value, HEAT ON will display when the tip is heating up to maintain the desired temperature. 5. When the absolute offset is more than ±10 C between the set value and the actual temperature on the soldering tip, WAIT will display. This means that the temperature control system detects a non-stable situation. Pause a moment until WAIT disappears. 6. When ERROR displays, there may be an issue with the temperature control system, or the soldering iron is not connected to the station correctly. 4
Output Power Supply How to use Rotate the COARSE knob to choose the desired voltage. The value on the display will blink, when power is on, identifying that there is no output voltage in the power output terminals. Also, use the FINE knob to make small adjustment of voltage. After that, connect load to the power output terminal and press the ON/OFF button. The regulated power supply is connected to the load when the value on the display stops blinking. Operating Range Maximum output power: 15W (MAX) Voltage: 1.2 ~ 12 VDC Maximum output current: 1A Safety information Test probe This test probe is designed for use only with DSTS. Technical specification: The maximum voltage is 1,000V, and the maximum current is 10A. Operating environmental conditions: The multimeter is suitable for indoor use. Do not use or store the multimeter in an environment of high temperature, humidity, explosives, flammables or strong magnetic field. The performance of the meter may deteriorate if the unit becomes wet. Use the meter only as specified in this operating manual, otherwise the protection provided by the meter may be impaired. Safety information In this manual, a identifies conditions and action that pose hazards to the user, or may damage the meter or the equipment under test. A Note identifies the information that the user should pay close attention to. Rules for Safe Operation: To avoid possible electric shock or personal injury and to avoid possible damage to the meter or to the equipment under test, adhere to the following rules: 1. Before using the multimeter, inspect the case. Do not use the multimeter if it is damaged or the case (or part of the case) is removed. Look for cracks or missing plastic. Pay attention to the insulation around the connectors. 2. Inspect the test leads for damaged insulation or exposed metal. Check the test for continuity. Replace damaged test leads with identical model number or electrical specifications before using the meter. 3. Do not apply more than the rated voltage as marked on the multimeter, between the terminals or between any terminal and grounding. 4. The rotary switch should be placed in the right position and do not change the range while a measurement is being conducted to prevent damage to the multimeter. 5. When the multimeter is working on a voltage over 60V in DC or 42V RMS in AC, special care should be taken for there is danger of electric shock. 6. Use the proper terminals, function, and range for your measurements. 7. Do not use or store the multimeter in an environment of high temperature, humidity, explosives, flammables or strong magnetic field. The performance of the meter may deteriorate if the unit becomes wet. 8. When using the test leads, keep your fingers behind the finger guards. 9. Disconnect circuit power and discharge all high-voltage capacitors before testing resistance, continuity, diodes and current. 10. Before measuring the circuit, check the meter s fuse and turn off power to the circuit. 11. Remove test leads and temperature probe from the multimeter and turn the meter power off before opening the multimeter case. 12. To avoid damage to the multimeter and to prevent any accidents, the internal circuit of the meter should not be altered. 13. Soft cloth and mild detergent should be used to clean the surface of the multimeter. Do not use abrasive solvents on the surface. This may cause corrosion or accidental damage to the station. 14. The multimeter is suitable for indoor use only. 15. Turn the multimeter off when not in use and take out the battery when not using the meter for a long period of time. 16. Constantly check the battery as it may leak when it gets weak, and replace the battery immediately if leaking appears. A leaking battery will damage the multimeter. 17. The meter s fuse cannot be replaced. 18. Do not use water to clean. This may cause a direct safety hazard, an electric shock hazard, or a hazard resulting from corrosion or other weakening of structural parts associated with safety. Use a dry cloth to clean the test probe. 5
Electrical Symbols The Meter Structure 1. LCD display 2. Display backlight button 3. HOLD button 4. Function selector knob 5. Positive 10A socket for red probe (for high amperage testing only) 6. Positive socket for red probe (for most testing applications except high amperage) 7. Negative socket for black probe Figure 1 6
General Specifications 1. Maximum voltage including transient over-voltage between any terminals and grounding: 500V RMS. 2. Fused protection for VΩ ma input terminal: 315 ma, 250V fast type, 5 x 20 mm 3. 10A Terminal: Un-fused. 4. Range: Manual ranging. 5. Maximum Display: 1999. 6. Measurement Speed: Updates 2-3 times/second. 7. Temperature: Operating: 0~40 C (32 ~104 F). Storage:-10 ~50 C (14 ~122 F). 8. Relative Humidity: 75% @ 0 ~30 C; 50% @ 31 ~40 C 9. Altitude: Operating: 2,000m; Storage: 10,000m. 10. Battery Type: One 9V Battery, NEDA 1604, 6F22, or 006P. 11. Battery Deficiency: Display: 12. Negative reading: Display: 13. Overload: Display: 1 14. Accuracy: ± (a% reading + b digits, see charts below), guarantee for 1 year. Accuracy Specifications DC Voltage Note: Input impedance: 10 MΩ AC Voltage Note: 1. Input impedance: approx. 5 MΩ 2. Displays effective value of sine wave (mean value response). 3. Frequency response: 40 Hz~400 Hz. DC Current Note: At 10A range: For continuous measurement 10 seconds and interval less than 15 minutes. Resistance Note: 1. No overload protection. 2. Make sure voltage output of calibrated equipment level is less than 10V to avoid damage to the meter. 7
Measurement Operation DC Voltage Measurement (see Figure 2) To avoid injury to you or damage to the multimeter from electric shock, please do not attempt to measure voltages higher than 500V although readings may be obtained. The DC voltage ranges are: 200 mv, 2000 mv, 20V, 200V and 500V. To measure DC voltage, connect the multimeter as follows: 1. Insert the red test lead into the VΩmA terminal and the black test lead into the COM terminal. 2. Set the multimeter knob to the appropriate measurement position in V range. 3. Connect the test leads to the object being measured. 4. The measured value shows on the display. 5. 1.5V, 9V, 12V is for battery testing. The meter puts a small load on the battery to get a more accurate reading. Note: 1. If the value of voltage to be measured is unknown, use the maximum measurement position (500V) and reduce the range by step until a satisfactory reading is obtained. 2. The LCD displays 1 indicating the existing selected range is overload. It is required to select a higher range in order to obtain a correct reading. 3. In each range, the meter has input impedance of 10 MΩ. This effect can cause measurement errors in high impedance circuits. If the circuit impedance is less than or equal to 10kΩ, the error is negligible (0.1% or less). 4. When DC voltage measurement has been completed, disconnect the connection between the testing leads and the circuit under test. AC Voltage Measurement (see figure 2) Figure 2 To avoid injury to you or damage to the meter from electric shock, please do not attempt to measure voltages higher than 500V RMS although readings may be obtained. The AC voltage measurement positions are 200V and 500V. To measure AC voltage, connect the multimeter as follows: 1. Insert the red test lead into the VΩmA terminal and the black test lead into the COM terminal. 2. Set the knob of multimeter to an appropriate measurement position in V~ range. 3. Connect the test leads to the object being measured. 4. The measured value shows on the display, which is effective value of sine wave (mean value response). Note 1. If the value of voltage to be measured is unknown, use the maximum measurement position (500V) and reduce the range the range by step until a satisfactory reading is obtained. 2. The LCD displays 1 indicating the existing selected range is overload is overload; it is required to select a higher range in order to obtain a correct reading. 3. In each range, the meter has an input impedance of 10 MΩ. This loading effect can cause measurement errors in high impedance circuits. If the circuit impedance is less than or equal to 10kΩ, the error is negligible (0.1% or less). 4. When AC voltage measurement has been completed, disconnect the connection between the testing leads and the circuit under test. 8
DC Current Measurement (see Figure 3) Never attempt an in-circuit current measurement where the voltage between terminals and ground is greater than 60V. If the fuse burns out during measurement, the meter may be damaged or the operator may be hurt. Use proper terminals, functions and range for the measurement. When the testing leads are connected to the current terminals, do not parallel them across any circuit. The current measurement has 3 measurement positions on the knob: 200 μa, 200 ma and 10A. To measure current, do the following: 1. Turn off power to the circuit. Discharge all high-voltage capacitors. 2. Insert the red test lead into the VΩmA or 10A terminal and the black test lead into the COM terminal. 3. Set the rotary switch to an appropriate measurement position in A range. 4. Break the circuit path to be tested. Attach the red probe to the power source and the black probe to the item drawing the load. 5. Turn on power to the circuit. 6. The measured value shows on the display. Note 1. If the value of current to be measured is unknown, use the maximum measurement position (10A) and reduce the range step by step until a satisfactory reading is obtained. 2. When current measurement has been completed, disconnect the connection between the testing leads and the circuit under test. Figure 3 Measuring Resistance (see Figure 4) To avoid damage to the multimeter or to the device under test, disconnect circuit power and discharge all the high-voltage capacitors before measuring resistance. The resistance measurement positions are 200Ω, 2,000Ω, 20kΩ, 200kΩ and 20MΩ. To measure resistance, connect the multimeter as follows: 1. Insert the red test lead into the VΩmA terminal and the black test lead into the COM terminal. 2. Set the knob to an appropriate measurement position in Ω range. 3. Connect the test leads to the object being measured. 4. The measured value shows on the display. Note 1. The test can add 0.1Ω to 0.3Ω of error to resistance measurement. To obtain precision readings in low-resistance measurement, that is the range of 200, short-circuit the input terminals beforehand and record the reading obtained (call this reading X). (X) is the additional resistance from the test leads. Then use this equation: measured resistance value (Y)-(X) = precision readings of resistance. 2. For high-resistance measurement (>1 MΩ), it is normal for it to take several seconds to obtain a stable reading. 3. When resistance measurement has been completed, disconnect the connection between the testing leads and the circuit under test. Figure 4 9
Diodes and Continuity Measurement (see figure 5) To avoid damage to the meter or to the device under test, disconnect circuit power and discharge all the high-voltage capacitors before diodes. Use the diode test to check diodes, transistors, and other semiconductor devices. The diodes test sends a current through the semiconductor junction, and then measures the voltage drop across the junction. A good silicon junction drops between 0.5V and 0.8V. To test a diode out of a circuit, connect the meter as follows: 1. Insert the red test lead into the VΩmA terminal and the black test lead into the COM terminal. 2. Set the knob to Diodes. 3. For forward voltage drop readings on any semiconductor component, place the red test lead on the component s anode and place the black test lead on the component s cathode. 4. The measured value shows on the display. Note 1. In a circuit, a good diode still produces a forward voltage reading of 0.5V to 0.8V; however, the reverse voltage drop reading can vary depending on the resistance of other pathways between the probe tips. 2. Connect the test leads to the proper terminals as outlined above to avoid error display. 3. The LCD will display 1 indicating open-circuit for wrong connection. The unit of diode is Volt (V), displaying the positive-connection voltage-drop value. 4. When diode testing has been completed, disconnect the connection between the testing leads and the circuit test. General Service Figure 5 1. Periodically wipe the case with a damp cloth and mild detergent. Do not use abrasive materials or solvents. 2. Clean the terminals with a cotton swab with detergent, as dirt or moisture in the terminals can affect readings. 3. Turn the meter to OFF position when it is not in use and take out the battery when not using for a long time. 4. Do not store the meter in a place of humidity, high temperature, explosives, flammables, or strong magnetic field. Replacing the Battery To avoid false reading, which could lead to possible electric shock or personal injury, replace the battery as soon as the battery indicator appears. To replace the battery: 1. Disconnect the connection between the testing leads and the circuit under test, and remove the testing leads away from the input terminals of the Meter. 2. Turn the meter to OFF position. 3. Remove the battery cover. 4. Remove the battery from the battery compartment. 5. Replace the battery with a new 9V battery (NEDA 1604 or 6F22 or 006P). 6. Reinstall the battery cover. Maintenance 1. Disconnect the appliance before cleaning. 2. Use a soft cloth and mild detergent to clean the surface of the meter. To prevent accidental damage or corrosion to the surface, do not use an abrasive solvent. 3. If you won t be using this appliance for a period of time, store it in a dry and well ventilated place. Keep it out of reach of children. Disposal Environmental Protection Waste electrical production should not be disposed of with household waste. Please recycle where facilities exist. Check with your local authority or retailer for recycling advice. 10
WARRANTY COVERAGE Stahl Tools products are warranted to be free of all defects in material and workmanship for 1 YEAR from the date of purchase from an authorized Stahl Tools dealer. This warranty and all rights provided are limited to the original owner and are non-transferable. Responsibility is limited to replacement or repair as set forth in this warranty statement. Should a product require warranty service during this period, Stahl Tools will repair or replace without charge, any part or product proving defective in material or workmanship. All warranty repairs and service must be performed by an authorized Stahl Tools technician or service facility. The use of non-autho rized repair services renders this warranty null and void, and any charges relating to non-authorized repair are the responsibility of the product owner. All expenses related to replacing or repairing a defective part or product under this warranty shall be assumed by Stahl Tools. Stahl Tools reserves the right to replace defective product with a new or factory reconditioned unit. WARRANTY EXCLUSIONS 1. This warranty does not cover product failure or damage resulting from misuse, abuse, neglect, accidents, alterations, standard environmental deteriora tion, natural disasters, or improper use and/or installation. 2. This warranty does not cover cosmetic damage due to misuse or neglect. This includes paint damage, scratches, cracks or other superficial marks related to improper use. 3. Failures arising from attempted servicing of a non-authorized Stahl Tools repair facility or technician are excluded from this warranty. LIMITATION OF DAMAGES In no event shall Stahl Tools be liable for consequential damages for breach of this warranty including installation charges, excessive shipping expenses, property loss or other incidental loss. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to the buyer. HOW TO OBTAIN WARRANTY SERVICE To obtain services under this warranty, the buyer shall contact Stahl Tools s authorized service provider, Parts Express, at 1-800-338-0531 x780 to obtain a return authorization number (RA#). The buyer must carefully pack the warranted product along with a copy of the original purchase receipt, the return authorization number (RA#), and a description to the repair facility listed below. Shipping for warranty service is dependent upon the return policy where the Stahl Tools product was purchased. Parts Express Attn: Stahl Tools Warranty Repairs RA# (please write your RA# here) 725 Pleasant Valley Drive Springboro, Ohio 45066 NOTICE TO BUYER This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. 11
Stahl Tools Last Revised: 9/15/2017 stahltools.com