Parts / Spares Reference Sheet Graco GMAX 5900 GMAX II 5900/5900HD Standard Series GMAX II 5900/5900HD Standard Series 0 28 22 30 2 5 38 4 46 6 37 50 9 45 2 20 45 43 8 0 52 05 23 40 27 38 5 3 32 33a 33b 33 38 5 44 4 46 9 45 9 2 76 27 9 25 72 79 63 45 9 4 20 8 3 43 2 7 33 35 4 22 8 26 23 0 87 87 86 47 32 86 47 90 89 22 82 4 53 07 68 69 64 65 82 See pages 37 and 40 ti290a 65 8 5900HD 64 00 0 99 84 82 2 332D For more information: 0 287 935 / www.burwell.com.au Copyright 206 Burwell Technologies
GMAX II 5900/5900HD Standard Series Parts List - GMAX II 5900/5900HD Standard Series 287370 FRAME, standard, cart 2 566 WASHER, flat 2 3 9509 WHEEL, pneumatic 2 4 5E89 CLIP, retaining 2 237686 WIRE, ground assembly w/ clamp 2 2798 SCREW, thread forming, hex hd 4 276974 CAP, leg 2 5 45 ENGINE, gas, 5.5 HP, Honda 6 0837 SCREW, flange, hex 2 7 0838 NUT, lock 2 8 8340 KEY, parallel 9 5E277 HOUSING, clutch, mach 5900/7900 20 088 SCREW, cap, hex hd 4 2 0024 WASHER, lock 4 22 93680 COLLAR, shaft 23 08803 SCREW, hex, socket head 6 0550 WASHER, lock, spring (hi-collar) 0 25 ARMATURE, clutch, 5 in. 26 HUB, armature 27 ROTOR, clutch, 5 in. 28 0682 SCREW, cap, sch 4 287465 HOUSING, pinion, 5900 4672 WASHER, thrust 2 3 4699 WASHER, thrust 32 287460 GEAR, combination, 5900 33 287469 HOUSING, drive, 5900, includes 33a, 33b 33a 692 WASHER, thrust 33b 9473 WASHER 35 2395 SCREW, cap, flng hd 37 04008 WASHER, lock, spring 4 38 5C753 SCREW, mach, hex wash hd 6 40 V027 HOUSING, bearing, 5900 4 4666 SCREW, cap, socket head 4 065 WASHER, lock (hi-collar) 4 43 V02 ROD, connecting, 5900 44 6Y748 COVER, front, 5900, includes 45 45 8444 SCREW, mach, slot hex wash hd 8 47 PUMP, displacement 6Y706 5900, includes 86, 89, 90 6X4 5900HD, includes 86 68 40 HOSE, coupled, includes 69 69 920 DEFLECTOR, threaded 76 4678 BUSHING, strain relief 79 278204 CLIP, drain line 82 89920 STRAINER, (- /2 NPSM) 86 FITTING 9678 5900 6X834 5900HD 87 HOSE, coupled 6X909 5900 6X905 5900HD 89 825 TUBE, intake 90 8494 PACKING, o-ring 99 36 SCREW, flange, hex hd 3 00 25926 FITTING, 90 deg (5900HD) 05 040 NUT, lock, insert, nylock, 5/6 2 07 5F856 PIN, pump, 5900 9 LABEL, front, GMAX II 5900 6X349 5900 6X352 5900HD 20 5F638 LABEL, GMAX warning fire & skin 2 96 LABEL, warning 22 0228 LABEL, caution 27 9569 BUSHING, strain relief 6X822 BOX, control 32 9778 SPRING, retaining 33 4687 CLIP, retainer 4 93 NUT, retaining 6C457 HANGER, pail 43 6038 WASHER, wave spring 2 46 6X983 LABEL, standard series 55 5F354 FUNNEL, oil (not shown) 60 082 PACKING, o-ring, 5900HD 63 6X770 SHIELD, pump rod 64 0794 HOSE, coupled, /4 in. x 50 ft, 5900 0797 HOSE, coupled, 3/8 in. x 50ft, 5900HD 65 2880 GUN, contractor, RAC X, packaged, 5900 705 GUN, spray, texture, 5900HD 72 5C762 SHIELD, pump rod 8 735 HOSE, cpld, /4 in. x 3 ft, 5900HD 82 5984 BUSHING, 7250 psi, 3/8 in. x /4 in., 5900HD 84 8908 SWIVEL, assembly, 5900HD 8 08795 SCREW, mach, pnh 4 30 A250 HANDLE, cart (standard only) 6Y63 LABEL, warning 6Y632 LABEL, warning 6Y633 LABEL, warning Replacement Danger and Warning Labels, Tags and Cards are available at no cost. Included in Clutch Replacement Kit 3. Part Specifications: Ref. 5 0 4 8 9 22 45 46 50 52 53 Instruction Torque to 90-20 in-lb (2.5-23.7 N m) Torque to 5-35 in-lb (2.9-5.3 N m) Torque to -50 in-lb (4.7-6.9 N m) Inflate tires to 28-32 psi (.93-2.2 bar/0.93-0.22 MPa) Torque to -35 in-lb (3.4-3.9 N m) Torque to 70-90 in-lb (7.9-0.2 N m) Torque to 23- ft-lb (3.2-39.3 N m) Torque to 25-35 in-lb (2.8-3.9 N m) Torque to 7-23 ft-lb (23.-3.2 N m) Torque to 70-90 in-lb (9.2-2.5 N m) Torque to 200-2 in-lb (22.6-25.9 N m) Torque to 75 +/- 5 ft-lb (0.7 +/- 6.8 N m) 332D 3 2 of 2
GMAX II 5900 Lo-Boy Series GMAX II 5900 Lo-Boy Series 2 5 6 27 2 3 4 43 20 36 3 37 2 8 22 23 23 25 26 28 2 28 38 76 27 7 9 2 33 20 35 4 27 22 33a 33b 33 32 3 37 32 40 33 73 2 43 75 72 87 76 77 60 86 38 28 43 7 23 47 44 4 46 45 32 9 74 99 7 57 See page 34 See pages 37 and 40 ti223a 4 332D 3 of 2
GMAX II 5900 Lo-Boy Series Parts List - GMAX II 5900 Lo-Boy Series 6Y59 FRAME, cart 2 566 WASHER, flat 2 3 9509 WHEEL, pneumatic 2 4 5E89 CLIP, retaining 2 7 0794 HOSE, coupled, /4 in. x 50 ft 237686 WIRE, ground assembly w/ clamp 2 2798 SCREW, thread forming, hex hd 4 276974 CAP, leg 2 5 45 ENGINE, gas, 5.5 HP, Honda 6 0837 SCREW, flange, hex 2 7 0838 NUT, lock 2 8 8340 KEY, parallel 9 5E277 HOUSING, clutch, mach 5900/7900 20 088 SCREW, cap, hex hd 4 2 0024 WASHER, lock 4 22 93680 COLLAR, shaft 23 08803 SCREW, hex, socket head 6 0550 WASHER, lock, spring (hi-collar) 2 25 ARMATURE, clutch, 5 in. 26 HUB, armature 27 ROTOR, clutch, 5 in. 28 0682 SCREW, cap, sch 4 287465 HOUSING, pinion, 5900 4672 WASHER, thrust 2 3 4699 WASHER, thrust 32 287460 GEAR, combination, 5900 33 287469 HOUSING, drive, 5900, includes 33a, 33b 33a 692 WASHER, thrust 33b 9473 WASHER 35 2395 SCREW, cap, flng hd 36 062 SCREW, cap sch 4 37 04008 WASHER, lock, spring 4 38 5C753 SCREW, mach, hex wash hd 6 40 V088 HOUSING, bearing, 5900 4 4666 SCREW, cap, socket head 4 065 WASHER, lock (hi-collar) 4 43 V085 ROD, connecting, 5900 44 6Y748 COVER, front, 5900, includes 45 45 8444 SCREW, mach, slot hex wash hd 4 47 6X49 PUMP, displacement, 5900, includes 86 76 4678 BUSHING, strain relief 86 5J43 FITTING 87 6X950 HOSE, coupled 88 22533 FITTING, 45 deg 99 36 SCREW, flange, hex hd 3 2 6Y780 HANDLE, cart 9 6X349 LABEL, front, GMAX II 5900 20 5F638 LABEL, GMAX warning fire & skin 2 96 LABEL, warning 22 0228 LABEL, caution 27 9569 BUSHING, strain relief 6X822 BOX, control 32 09032 SCREW, mach, pnh 4 33 4687 CLIP, retainer 43 6038 WASHER, wave spring 2 46 6X979 LABEL, Proconnect 57 2880 GUN, contractor, RAC X, packaged 60 07505 PACKING, o-ring 7 6X385 PLATE, front, ProConnect II, 5900 Lo-Boy 72 6X3 CLAMP, pump, large, 5900 Lo-Boy 73 0550 SCREW, cap, sch, 5900 Lo-Boy 2 74 6C457 HANGER, pail, 5900 Lo-Boy 75 040 NUT, lock, insert, nylock, 5/6 2 5900 Lo-Boy 76 20583 NUT, hand, 5900 Lo-Boy 77 6X833 FITTING, quick disconnect, 3/8 npsm, 5900 Lo-Boy 6Y63 LABEL, warning 6Y632 LABEL, warning 6Y633 LABEL, warning Replacement Danger and Warning Labels, Tags and Cards are available at no cost. Included in Clutch Replacement Kit 3. Part Specifications: Ref. 2 23 27 28 3 32 33 37 43 Instruction Inflate tires to 28-32 psi (.93-2.2 bar/0.93-0.22 MPa) Torque clamp adjustment bolt to 40-60 in-lb (5.8-8. N m) with reference 47 installed and ProConnect in locked position. Torque to 7-23 ft-lb (23.-3.2 N m) Torque to 90-20 in-lb (2.5-23.7 N m) Torque to 5-35 in-lb (2.9-5.3 N m) Torque to 23- ft-lb (3.2-39.3 N m) Torque to -50 in-lb (4.7-6.9 N m) Torque to -45 in-lb (3.9-5. N m) Torque to 90-0 in-lb (0.2-2.4 N m) Torque to 25-35 in-lb (2.8-3.9 N m) Torque to 70-90 in-lb (9.2-2.5 N m) Torque to 200-2 in-lb (22.6-25.9 N m) 332D 5 4 of 2
GMAX II 5900/5900HD ProContractor Series GMAX II 5900/5900HD ProContractor Series 28 27 22 32 33a 33b 33 38 28 34 27 6 2 5 28 38 3 39 64 32 08 35 45 43 46 44 9 See page 2 20 00 25 0 7 33 4 76 9 2 20 27 22 35 3 75 43 36 40 37 8 33 73 23 ti2a 87 76 77 60 25 26 23 86 47 90 37 89 82 23 4 7 74 72 68 45 32 79 69 94 26 4 3 2 43 2 5900 9 5 99 93 50 5 5900HD 9 55 54 53 52 5 98 See pages 35 and 40 6 332D 5 of 2
Parts List - GMAX II 5900/5900HD ProContractor Series GMAX II 5900/5900HD ProContractor Series D047 FRAME, hose reel, cart 2 566 WASHER, flat 2 3 9509 WHEEL, pneumatic 2 4 5E89 CLIP, retaining 2 5 6C38 TUBE, hydraulic, GMAX 5900/7900 9 2880 GUN, contractor, RAC X, packaged, 5900 705 GUN, spray, texture, 5900HD 237686 WIRE, ground assembly w/ clamp 2 2798 SCREW, thread forming, hex hd 4 276974 CAP, leg 2 5 45 ENGINE, gas, 5.5 HP, Honda 6 0837 SCREW, flange, hex 2 7 0838 NUT, lock 2 8 8340 KEY, parallel 9 5E277 HOUSING, clutch, mach, 5900/7900 20 088 SCREW, cap, hex hd 4 2 0024 WASHER, lock 4 22 93680 COLLAR, shaft 23 08803 SCREW, hex, socket head 6 0550 WASHER, lock, spring (hi-collar) 2 25 ARMATURE, clutch, 5 in. 26 HUB, armature 27 ROTOR, clutch, 5 in. 28 0682 SCREW, cap, sch 4 287465 HOUSING, pinion, 5900 4672 WASHER, thrust 2 3 4699 WASHER, thrust 32 287460 GEAR, combination, 5900 33 287469 HOUSING, drive, 5900, includes 33a, 33b 33a 692 WASHER, thrust 33b 9473 WASHER 34 668 MAGNET 35 2395 SCREW, cap, flng hd 36 062 SCREW, cap sch 4 37 04008 WASHER, lock, spring 4 38 5C753 SCREW, mach, hex wash hd 6 39 9562 SWITCH, reed w/connector 40 V088 HOUSING, bearing, 5900 4 4666 SCREW, cap, socket head 4 065 WASHER, lock (hi-collar) 4 43 V085 ROD, connecting, 5900 44 6Y748 COVER, front, 5900, includes 45 45 8444 SCREW, mach, slot hex wash hd 5 47 PUMP, displacement 6X49 5900 (includes 86, 89, 90) 6X 5900HD, includes 86 68 40 HOSE, coupled, includes 69 69 920 DEFLECTOR, threaded 76 4678 BUSHING, strain relief 79 6X203 CLIP, drain line 82 89920 STRAINER, (- /2 NPSM) 86 FITTING, pump, QD 6Y579 5900 6X834 5900HD 87 HOSE, coupled 6X904 3/8 in., 5900 6X905 /2 in., 5900HD 89 825 TUBE, intake 90 8494 PACKING, o-ring 93 287253 TOOL BOX, includes 94 94 8852 SCREW, thd forming, hex washer hd 3 98 25926 FITTING, 90 deg 99 36 SCREW, flange, hex hd 3 00 278083 GUIDE, hose 0 7633 SCREW, slot hex wash hd 2 08 4528 SCREW, mach, phillips, pnhd 2 9 LABEL, front, GMAX II, 5900 6X349 5900 6X352 5900HD 20 5F638 LABEL, GMAX warning fire & skin 2 96 LABEL, warning 22 0228 LABEL, caution 27 9569 BUSHING, strain relief 6X82 BOX, control 33 4687 CLIP, retainer 34 5F354 FUNNEL, oil (not shown) 43 6038 WASHER, wave spring 2 46 6X98 LABEL, Proconnect 50 653 NIPPLE, /4 npsm x /4 npt, 5900 5 0794 HOSE, coupled, /4 in. x 50 ft 2 5900 0797 HOSE, coupled, 3/8 in. x 50 ft, 5900HD 2 52 685 ADAPTER, nipple, 5900HD 53 735 HOSE, cpld, /4 in. x 3 ft, 5900HD 54 5984 BUSHING, 7250 psi, 3/8 x /4 in. 5900HD 55 8908 SWIVEL, assembly, 5900HD 60 PACKING, o-ring 07505 5900 082 5900HD 64 5F947 SHIELD, magnetic 7 6X385 PLATE, front, 5900, PC II 72 6X3 CLAMP, pump, large 73 0550 SCREW, cap, sch 2 74 6C457 HANGER, pail 75 040 NUT, lock, insert, nylock, 5/6 2 76 20583 NUT, hand 77 6X833 FITTING, quick disconnect, 3/8 npsm 6Y63 LABEL, warning 6Y632 LABEL, warning 6Y633 LABEL, warning Replacement Danger and Warning Labels, Tags and Cards are available at no cost. Included in Clutch Replacement Kit 3. Part Specifications: Ref. 2 23 25 26 27 28 3 32 33 35 37 43 Instruction Inflate tires to 28-32 psi (.93-2.2 bar/0.93-0.22 MPa) Torque clamp adjustment bolt to 40-60 in-lb (5.8-8. N m) with reference 47 installed and ProConnect in locked position. Torque to 38- ft-lb (5.5-56.9 N m) Torque to 20- in-lb (3.6-4.7 N m) Torque to 40-45 in-lb (4.5-5. N m) Torque to 7-23 ft-lb (23.-3.2 N m) Torque to 90-20 in-lb (2.5-23.7 N m) Torque to 5-35 in-lb (2.9-5.3 N m) Torque to 23- ft-lb (3.2-39.3 N m) Torque to -50 in-lb (4.7-5.9 N m) Torque to -45 in-lb (3.4-5. N m) Torque to 90-0 in-lb (0.2-2.4 N m) Torque to 8-2 in-lb (0.9-.4 N m) Torque to 70-90 in-lb (7.9-0.2 N m) Torque to 70-90 in-lb (9.2-2.2 N m) Torque to 200-2 in-lb (22.6-25.9 N m) 332D 7 6 of 2
GMAX II 5900 IronMan Series GMAX II 5900 IronMan Series 28 27 38 28 22 32 33a 33b 33 28 38 34 43 2 5 3 36 3 37 64 39 08 35 43 40 75 26 45 79 46 44 9 27 6 2 76 20 27 9 8 22 2 20 25 23 26 73 33 23 4 7 72 47 45 32 74 68 3 43 2 7 33 35 87 76 77 60 86 90 89 37 69 ti225a 82 4 4 57 84 8 80 82 99 98 See pages 35 and 40. 8 332D 7 of 2
GMAX II 5900 IronMan Series Parts List - GMAX II 5900 IronMan Series 6X778 FRAME, cart 2 566 WASHER, flat 2 3 22267 WHEEL, pneumatic 2 4 202 CLIP, retaining 2 237686 WIRE, ground assembly w/ clamp 2 2798 SCREW, thread forming, hex hd 4 5C87 CAP, leg 2 5 45 ENGINE, gas, 5.5 HP, Honda 6 0837 SCREW, flange, hex 2 7 0838 NUT, lock 2 8 8340 KEY, parallel 9 5E277 HOUSING, clutch, mach, 5900/7900 20 088 SCREW, cap, hex hd 4 2 0024 WASHER, lock 4 22 93680 COLLAR, shaft 23 08803 SCREW, hex, socket head 6 0550 WASHER, lock, spring (hi-collar) 2 25 ARMATURE, clutch, 5 in. 26 HUB, armature 27 ROTOR, clutch, 5 in. 28 0682 SCREW, cap, sch 4 287465 HOUSING, pinion, 5900 4672 WASHER, thrust 2 3 4699 WASHER, thrust 32 287460 GEAR, combination, 5900 33 287469 HOUSING, drive, 5900, includes 33a, 33b 33a 692 WASHER, thrust 33b 9473 WASHER 34 668 MAGNET 35 2395 SCREW, cap, flng hd 36 062 SCREW, cap sch 4 37 04008 WASHER, lock, spring 4 38 5C753 SCREW, mach, hex wash hd 6 39 9562 SWITCH, reed w/connector 40 V088 HOUSING, bearing, 5900 4 4666 SCREW, cap, socket head 4 065 WASHER, lock (hi-collar) 4 43 V085 ROD, connecting, 5900 44 6Y748 COVER, front, 5900, includes 45 45 8444 SCREW, mach, slot hex wash hd 5 47 6X0 PUMP, displacement, 5900, includes 86, 89, 90 68 40 HOSE, coupled, includes 69 69 920 DEFLECTOR, threaded 76 4678 BUSHING, strain relief 79 6X203 CLIP, drain line 82 5V573 STRAINER, (- /2 NPSM) 86 6Y579 FITTING 87 6X904 HOSE, coupled 89 825 TUBE, intake 90 8494 PACKING, o-ring 98 25926 FITTING, 90 deg 99 36 SCREW, flange, hex hd 3 08 4528 SCREW, mach, phillips, pnhd 2 9 6X349 LABEL, front, GMAX II, 5900 20 5F638 LABEL, GMAX warning fire & skin 2 96 LABEL, warning 22 0228 LABEL, caution 27 9569 BUSHING, strain relief 6X82 BOX, control 33 4687 CLIP, retainer 34 5F354 FUNNEL, oil (not shown) 43 6038 WASHER, wave spring 2 46 6X982 LABEL, ProConnect 57 A39 GUN, silver, RAC X, packaged 60 07505 PACKING, o-ring 64 5F947 SHIELD, magnetic 7 6X385 PLATE, front, 5900, PC II 72 6X3 CLAMP, pump, large 73 0550 SCREW, cap, sch 2 74 6C457 HANGER, pail 75 040 NUT, lock, insert, nylock, 5/6 2 76 20583 NUT, hand 77 6X833 FITTING, quick, disconnect, 3/8 npsm 80 0797 HOSE, coupled, 3/8 in. x 50 ft 8 0794 HOSE, coupled, /4 in. x 50 ft 82 64672 ADAPTER 84 8908 SWIVEL, assembly 6Y63 LABEL, warning 6Y632 LABEL, warning 6Y633 LABEL, warning Replacement Danger and Warning Labels, Tags and Cards are available at no cost. Included in Clutch Replacement Kit 3. Part Specifications: Ref. 23 26 27 28 3 32 33 35 37 43 Instruction Torque clamp adjustment bolt to 40-60 in-lb (5.8-8. N m) with reference 47 installed and ProConnect in locked position. Torque to 40-45 in-lb (4.5-5. N m) Torque to 7-23 ft-lb (23.-3.2 N m) Torque to 90-20 in-lb (2.5-23.7 N m) Torque to 5-35 in-lb (2.9-5.3 N m) Torque to 23- ft-lb (3.2-39.4 N m) Torque to -50 in-lb (4.7-6.9 N m) Torque to -45 in-lb (3.4-5. N m) Torque to 90-0 in-lb (0.2-2.4 N m) Torque to 8-2 in-lb (0.9-.4 N m) Torque to 70-90 in-lb (7.9-0.2 N m) Torque to 70-90 in-lb (9.2-2.5 N m) Torque to 200-2 in-lb (22.6-25.9 N m) 332D 9 8 of 2
GMAX II 5900 Convertible Series GMAX II 5900 Convertible Series 0 9 4 36 See page 6 62 45 47 46 See page 22 9 8 3 4 48 0 8 33 20 34 2 5 37 9 28 5 38 35 8 27 32 3 6 45 72 2 4 52 73 40 74 43 89 63 87 86 47 90 35 2 89 44 33 5 38 43 7 85 44 4 4 2 87 45 88 88 68 50 69 32 82 90 4 82 78 98 69 9 98 0 ti226a See pages 37 and 40 20 332D 9 of 2
GMAX II 5900 Convertible Series Parts List - GMAX II 5900 Convertible Series 2873 FRAME, cart 2 566 WASHER, flat 2 3 9509 WHEEL, pneumatic 2 4 5E89 CLIP, retaining 2 8 08795 SCREW, mach, pnh 4 9 2727 SCREW, cap, hex hd 0 A250 HANDLE, cart 237686 WIRE, ground assembly w/ clamp 2 2798 SCREW, thread forming, hex hd 4 276974 CAP, leg 2 9 28759 HOUSING, clutch * 0550 WASHER, lock, spring (hi-collar) 4 27* ROTOR, clutch, 5 in. 28* 0682 SCREW, cap, sch 4 287465 HOUSING, pinion, 5900 4672 WASHER, thrust 2 3 4699 WASHER, thrust 32 287460 GEAR, combination 33 287700 HOUSING, drive, convert 35 2395 SCREW, cap, flng hd 3 36 062 SCREW, cap sch 4 37 04008 WASHER, lock, spring 4 38 5C753 SCREW, mach, torx, hex wash hd 6 40 V027 HOUSING, bearing 4 4666 SCREW, cap, socket hd 4 065 WASHER, lock spring (hi-collar) 4 43 V02 ROD, connecting 44 6Y748 COVER, front; includes 45 45 8444 SCREW, machine hex washer head 8 47 6Y706 PUMP, displacement, includes 86, 89, 90 52 040 NUT, lock, insert, nylock, 5/6 2 6 277 WASHER 62 98688 PULLEY, engine 63 45 BUSHING, strain relief 68 40 HOSE, coupled, includes 69 69 920 DEFLECTOR, threaded 78 0794 HOSE, coupled, /4 in. x 50 ft 82 89920 STRAINER, (- /2 npsm) 86 9678 FITTING, pump 87 6Y667 HOSE, coupled 88 5F856 PIN, pump 89 825 TUBE, intake 90 8494 O-RING 9 22533 FITTING, 45 deg 98 36 SCREW, flange, hex hd 3 4 6X358 LABEL, brand 7 0228 LABEL, caution 8 804495 LABEL, warning 9 95098 LABEL, instruction (English) 32 5688 BAR, torsion, includes 33, 34 33 4808 CAP, vinyl 34 98772 COLLAR, torsion bar 2 9584 CORD, power, convertible 45 00078 SCREW, thd forming, hex hd 4 46 98996 BRACKET, belt guide 47 93547 BELT, Vee, 48 9869 GUARD, belt 50 278204 CLIP, drain line 5 6038 WASHER, wave spring 2 55 5F354 FUNNEL, oil (not shown) 69 6X822 BOX, control 72 5C762 SHIELD, pump rod 73 9569 BUSHING, strain relief 74 9778 SPRING, retaining 82 5F638 LABEL, warning 85 6X983 LABEL 87 6X770 SHIELD, pump rod 88 6C457 HANGER, pail 89 93 NUT, retaining 90 4687 CLIP, retainer 98 2880 GUN, contractor, RAC X, packaged 6Y63 LABEL, warning 6Y632 LABEL, warning 6Y633 LABEL, warning Replacement Danger and Warning labels, tags, and cards are available at no cost. * Included in Clutch Repair Kit 3 Part Specifications: Ref. 5 6 0 4 8 20 2 35 4 43 44 Instruction Torque to 90-20 in-lb (2.5-23.7 N m) Torque to -35 in-lb (3.4-3.9 N m) Torque to 5-35 in-lb (2.9-5.3 N m) Torque to -50 in-lb (4.7-6.9 N m) Inflate tires to 28-32 psi (.93-2.2 bar/0.93-0.22 MPa) Torque to 0-5 in-lb (.-.7 N m) Torque to 20- ft-lb (27.-40. N m) Torque to 25-35 in-lb (2.8-3.9 N m) Torque to 200-2 in-lb (22.5-25.9 N m) Torque to 75 +/- 5 ft-lb (0.6 +/- 6.7 N m) Torque to 70-90 in-lb (7.9-0. N m) 332D 2 0 of 2
GMAX II 5900 Convertible Series GMAX II 5900 Convertible Series Engine Detail 4 40 5 5 39 35 38 35 36 37 8 26 7 44 6 25 20 0 6 27 5 43 3 7 ti5750b 7 28 22 332D of 2
GMAX II 5900 Convertible Series GMAX II 5900 Convertible Series Engine Detail - Parts List 5 45 ENGINE, gas, 5.5 Honda 6 4653 SCREW, cap, flange hd 4 7 0996 NUT, flng hd, hex 6 8 8340 KEY, parallel 20 977 SCREW, cap, hex hd 6 277 WASHER 5 96 LABEL, warning 5272 BASE, mounting 25 639 GRIP, handle 2 26 98689 BRACKET, belt guard (motor) 27 06 SCREW 3 28 98997 BRACKET, tension 98693 HANDLE, slide, engine 2 98695 BRACKET, torsion bar 3 0963 SCREW, cap, hex hd, flange 2 35 486 NUT, hex 36 649 SPACER 37 9444 BRACKET, J-box 38 483 SCREW, mach, hex washer hd 39 4678 BUSHING, snap 40 948 BOX, junction, engine 4 4805 JACK, /4 engine 43 5E896 PULLEY, engine 44 5B34 SLEEVE, motor shaft Part Specifications: Ref. 5 0 Instruction Torque to 90-20 in-lb (2.5-23.7 N m) Torque to 5-35 in-lb (2.9-5.3 N m) Torque to 7-23 ft-lb (23.0-3. N m) 332D 23 2 of 2
GMAX II 5900 Convertible Series GMAX II 5900 Convertible Series Clutch Housing - Parts Drawing and List Ref Part Description Qty 9 28759 HOUSING, clutch, includes 9b, 9c, 9e, 9j & 9k 9b 4962 RING, retaining, internal 9c 2872 SHAFT, drive, input 9e 5E887 HOUSING, clutch 9j 5078 O-RING 9k 5079 O-RING 2 5E894 STOP, armature 23 08803* SCREW, hex, socket head 4 Ref Part Description Qty 0550* WASHER, lock, spring (hi-collar) 8 25 * ARMATURE, clutch, 5 in. 26 HUB, armature 27 * ROTOR, clutch, 5 in. 28 0682* SCREW, cap, sch 4 * Included in Clutch Repair Kit 3 9b 9c 9e 9j 9k 2 25 ti5754a 26 0 28 27 0 Torque to 5-35 in-lb (2.9-5.3 N m) 0 23 332D 3 of 2
Control Box 6X82 Control Box 6X82 70r 73 20 70a 70a 70g 70m 0 70t 70c 70b 20 7 ti299a 70n 70f 70e 70d 0 Torque to 3-4 in-lb (0.4-0.5 N m) 20 Torque to 8-2 in-lb (0.9-.3 N m) 70j 70h 8 70d 20 NOTICE Electrostatic discharges can damage components on PC board. Use a ground strap when handling or installing PC board. Using configurations other than those listed results in poor sprayer performance. 4 3 2 X X GMAX II 7900 EXAMPLE SHOWN CUT X TO LEAVE THE CHOSEN MODEL. Refer to your sprayer repair manual for the procedures. 2 Perform Pressure Relief Procedure. 3 Remove pressure control cover. 4 Remove PC board. 5 Cut out and remove the resistor(s) on PC board according to figure and table. 6 Install PC board. 7 Install pressure control cover. ti7053c GMAX II 3900 3900 5900 7900 International GMAX II 3900 GMAX II 5900/5900HD GMAX II 5900/5900HD International GMAX II 5900 Convertible GMAX II 7900/7900HD GMAX II 7900/7900HD International x x x 2 x x 3 x x x x 4 x x x x 332D 35 4 of 2
Control Box 6X82 Parts List - Control Box 6X82 70g 8 5C973 GASKET 70 6X82 CONTROL BOX 70a U347 BOX 70b 7A095 CONTROL, board 70c 737 SCREW, plastite, pan head 4 70d 256 POTENTIOMETER 70f 6752 SWITCH, rocker 70e 98650 SPACER, shaft 70g 954 SWITCH, toggle 70h 667 KNOB, potentiometer 70j 958 BOOT, toggle 70m 6Y496 KIT, display, includes 70t 70n 6X80 LABEL, brand 70r 9545 BUSHING, strain, relief 70t 5522 SCREW, mach, pnh 3 7 6585 SCREW, pan, X recess, sst 2 73 360 SCREW, mach, slot, hex 4 wash hd 20 6Y45 GASKET, transducer 9545 BUSHING, strain, relief 36 332D 5 of 2
Control Box 6X822 Control Box 6X822 70r 73 20 70a 70c 70a 20 7 70n 70b ti203a 70f 70e 70d 20 Torque to 8-2 in-lb (0.9-.3 N m) NOTICE 70h 74 70d 20 Electrostatic discharges can damage components on PC board. Use a ground strap when handling or installing PC board. Using configurations other than those listed results in poor sprayer performance. 4 3 2 X X GMAX II 7900 EXAMPLE SHOWN CUT X TO LEAVE THE CHOSEN MODEL. Refer to your sprayer repair manual for the procedures. 2 Perform Pressure Relief Procedure. 3 Remove pressure control cover. 4 Remove PC board. 5 Cut out and remove the resistor(s) on PC board according to figure and table. 6 Install PC board. 7 Install pressure control cover. ti7053c GMAX II 3900 3900 5900 7900 International GMAX II 3900 GMAX II 5900/5900HD GMAX II 5900/5900HD International GMAX II 5900 Convertible GMAX II 7900/7900HD GMAX II 7900/7900HD International x x x 2 x x 3 x x x x 4 x x x x 332D 37 6 of 2
Control Box 6X822 Parts List - Control Box 6X822 70 6X822 CONTROL BOX 70a U346 BOX 70b 7A095 CONTROL, board 70c 737 SCREW, plastite, pan head 4 70d 256 POTENTIOMETER 70e 98650 SPACER, shaft 70f 6752 SWITCH, rocker 70h 667 KNOB, potentiometer 70n 6Y782 LABEL, brand 70r 9545 BUSHING, strain, relief 7 6585 SCREW, pan, X recess, sst 2 73 6585 SCREW, pan, X recess, sst 4 (5900 Convertible) 360 SCREW, mach, slot, hex 4 wash hd 74 5C973 GASKET 20 6Y45 GASKET, transducer 9545 BUSHING, strain, relief 38 332D 7 of 2
Control Box 6X744 Control Box 6X744 70r 73 20 70a 70c 70a 20 7 70f 70n 70d 70b 70e 20 Torque to 8-2 in-lb (0.9-.3 N m) ti204a 70h 74 70d 20 Parts List - Control Box 6X744 70 6X744 CONTROL BOX, GMAX 3400 70a U346 BOX 70b 287486 KIT, repair, control board 70c 737 SCREW, plastite, pan head 4 70d 256 POTENTIOMETER 70e 98650 SPACER, shaft 70f 6752 SWITCH, rocker 70h 667 KNOB, potentiometer 70n 6Y782 LABEL, brand 70r 9545 BUSHING, strain, relief 7 6585 SCREW, pan, X recess, sst 2 73 6585 SCREW, pan, X recess, sst 4 (5900 Convertible) 360 SCREW, mach, slot, hex 4 wash hd 74 5C973 GASKET 20 6Y45 GASKET, transducer 9545 BUSHING, strain, relief 332D 39 8 of 2
Filter Filter 53 54 7 55 56 2 4 65 6 5 67 04 96 72 ti205a 57 02 4 Parts List - Filter 4 3222 TRANSDUCER, pressure control includes 63 5 6C38 TUBE, GMAX 5900/7900 (ProContractor) 6C384 TUBE, GMAX 3900 (ProContractor) 53 287285 CAP, filter, includes 54, 55 54 7285 PACKING, o-ring 55 5C766 TUBE, diffusion 56 4067 FILTER, fluid 57 E234 KIT, handle 2 position 6 23739 SEAL, fitting, flared 65 22533 FITTING, 45 deg elbow (ProConnect) 685 FITTING, adapter (7900, IronMan) 9677 FITTING, adapter (3900/5900 Standard, Convertible and Lo-Boy) 9678 FITTING, adapter (5900 IronMan/ 7900 Standard/5900HD/7900HD Standard) 67 457 PACKING, o-ring 72 5E284 HOUSING, filter 96 5G33 PLUG, pipe 02 257352 VALVE, prime, heavy duty, includes 57, 04 04 5C972 PIN, spring Part Specifications: Ref. Instruction 4 7 2 Torque to -50 in-lb (4.6-6.9 N m) Torque to 90-0 in-lb (0.-2.4 N m) Torque to 35-45 ft-lb (47.4-6.0 N m) 40 332D 9 of 2
Hose Reel (ProContractor Sprayers) Hose Reel (ProContractor Sprayers) 205 2 26 25 22 24 23 20 209 208 22 206 74 203 20 ti293a 25 Torque to 20- in-lb (3.5-4.6 N m) 204 6 6 9 8 25 Parts List - Hose Reel (ProContractor Sprayers) 6 23 FITTING, connector, NPT x JIC 8 26022 SCREW, hex washer hd 2 9 6C975 PLATE, pivot mount 6 23739 SEAL, fitting, flared 20 E06 TUBE, hose reel, pivot 203 22607 WASHER, flat 2 204 22534 SPRING, wave 205 B69 REEL, hose 206 225 RING, retaining, external 208 B8 CAP, swivel, complete 209 22347 RING, retaining, external 20 22787 CAP 2 E400 PIN, pop, lock out 22 278085 HANDLE, swivel 23 2258 SCREW, shoulder, sch 24 225 SPRING, die 25 22669 WASHER, flat 26 5X68 NUT, swivel, handle 22 64672 ADAPTER (3900/5900 ProContractor only) 685 ADAPTER 332D 20 of 2
Pressure Control Wiring Diagrams 3900/5900/7900 Sprayers DRIVE PINON CLUTCH TEST POINTS TO GROUND 3900 TO ENGINE CONTROL BOARD LED D2 J0 PUMP STROKE COUNTER J2 J J3 J4 J5 J9 ON/ OFF SWITCH TRANSDUCER WATCHDOG POTENTIOMETER DISPLAY BOARD 44 332D 2 of 2