PRIMERGY RX300 S5 Service Supplement Edition June 2009
Comments Suggestions Corrections The User Documentation Department would like to know your opinion of this manual. Your feedback helps us optimize our documentation to suit your individual needs. Feel free to send us your comments by e-mail to manuals@ts.fujitsu.com. Certified documentation according to DIN EN ISO 9001:2000 To ensure a consistently high quality standard and user-friendliness, this documentation was created to meet the regulations of a quality management system which complies with the requirements of the standard DIN EN ISO 9001:2000. cognitas. Gesellschaft für Technik-Dokumentation mbh www.cognitas.de Copyright and Trademarks Copyright 2009 Fujitsu Siemens Computers GmbH. All rights reserved. Delivery subject to availability; right of technical modifications reserved. All hardware and software names used are trademarks of their respective manufacturers.
Contents 1 Introduction............................ 5 1.1 Overview of the documentation................. 5 1.2 Notational conventions..................... 8 2 Procedure............................. 9 3 Safety notes.......................... 11 4 Replacement routines..................... 17 4.1 Preparation........................... 17 4.1.1 Opening the server....................... 17 4.1.2 Removing fan box holder.................... 17 4.1.3 Installling the fan box holder................... 19 4.2 Replacing the operating panel................ 19 4.3 Replacing USB module.................... 24 4.4 Replacing the fan box backplane............... 27 4.5 Replacing PSU riser card................... 29 4.6 Replacing the SAS backplane................. 33 4.6.1 Removing the SAS backplane (6 x 3.5 )............. 33 4.6.2 Replacing the SAS backplane (8 x 2.5 )............. 34 4.6.3 Replacing the SAS backplane (12 x 2.5 )............ 38 4.7 Replacing the IDTemp Combo................. 41 4.8 Replacing the system board.................. 44 4.9 Replacing the TPM board................... 50 4.10 Replacing the UFM board................... 52 5 Appendix............................ 55 RX300 S5 Service Supplement
Contents 5.1 Board layouts.......................... 55 5.1.1 Operating panel.......................... 55 5.1.2 USB panel board......................... 56 5.1.3 SAS backplane.......................... 57 5.1.3.1 HDD backplane for 6 x 3.5 HDDs.............. 57 5.1.3.2 HDD backplane for 8 x 2.5 HDDs.............. 58 5.1.3.3 Backplane for 12 x 2.5 HDDs................. 59 5.1.4 IDTemp Combo.......................... 60 5.1.5 PCI SAS controller........................ 60 5.1.5.1 SAS IME controller...................... 60 5.1.5.2 SAS RAID controller...................... 61 5.1.6 Fan box backplane........................ 62 5.1.7 System board........................... 63 Index.................................... 65 Service Supplement RX300 S5
1 Introduction The PRIMERGY RX300 S5 Server is an Intel-based server for medium-sized networks and large companies. The server is suitable for use as a file server as well as an application, information, or Internet server. 1.1 Overview of the documentation Concept and target groups This Service Supplement completes the information given in the Operating Manual, the Options Guide and the Technical Manual of the system board. The activities described in this manual may only be performed by service personnel. Service DVD PRIMERGY Service partners of Fujitsu Technology Solutions can order a Service DVD PRIMERGY. On the DVD the following manuals are available in pdf format: The Safety notes and other important information manual The Operating Manual for PRIMERGY RX300 S5 The Technical Manual for the system board D2619 The Options Guide for PRIMERGY RX300 S5 The Service Supplement PRIMERGY RX300 S5 The BIOS Setup manual RX300 S5 Service Supplement 5
Overview of the documentation Introduction Information/procedure Manual Detailed safety notes Safety notes Features and technical data of the server Operating Manual Installation and operation, among other things: External ports Operation Configuration of the server Installation of the rack mounting kit Troubleshooting Installation/removal of all hot-plug components: hot-plug power supply units hot-plug hard disk drives hot-plug fans Memory modules Controllers Information about the system board: Technical Manual Features of the system board Board layout Jumper settings LED displays Replacing the battery Table 1: Overview of the documentation PRIMERGY RX300 S5 6 Service Supplement RX300 S5
Introduction Overview of the documentation Information/procedure Extensions and upgrades Removing the airduct Removing the fanbox Extending/replacing the main memory Installing a second processor / replacing the processor / replacing the heat sink Installing accessible drives Installing a Local View module Installing a PCI controller Installing a battery for the PCI controller Installing UFM Installing TPM Installing Front VGA Cabling Replacement routines: Replacing the operating panel Replacing the USB module Replacing the backplane Replacing the SAS backplane Replacing the IDTEMP Combo Replacing the fan box backplane Replacing the system board Replacing the TPM Replacing the UFM Settings and Board layouts BIOS setup Table 1: Overview of the documentation PRIMERGY RX300 S5 Manual Options Guide Service Supplement BIOS Setup I For some components only the installation routine is described in the Options Guide. Removing these components proceed in reverse order. RX300 S5 Service Supplement 7
Notational conventions Introduction 1.2 Notational conventions The following notational conventions are used in this manual: Text in italics Quotation marks V CAUTION! I indicates commands, menu items or software programs. indicate names of chapters and terms that are being emphasized. describes activities that must be performed in the order shown. pay particular attention to texts marked with this symbol. Failure to observe this warning may endanger your life, destroy the system or lead to the loss of data. indicates additional information, notes and tips. Table 2: Notational conventions 8 Service Supplement RX300 S5
2 Procedure V CAUTION! The actions described in these instructions should only be performed by service personnel. First of all please familiarize yourself with the safety instructions in the chapter Safety notes on page 11. Ensure that all required manuals (see Service DVD) are available, printing out the PDF files if necessary. You will definitely need the Operating Manual for the server, the Options Guide for the server and the Technical Manual for the system board. Shut down the server correctly, switch it off, pull out the power plug, and open the server as described in the section Opening the server on page 17. Replace the faulty component as described in the relevant chapter. Close the server. 1 Connect the cables. 1 Connect the server to the power outlet. 1 Start the operating system. 1 If necessary, configure the server as required. 1 1 These procedures are described in the Operating Manual. RX300 S5 Service Supplement 9
3 Safety notes I The following safety notes are also provided in the Safety notes and other important information manual. This device complies with the relevant safety regulations for data processing equipment. V CAUTION! The actions described in these instructions should only be performed by service personnel. Before operating the device V CAUTION! During installation and before operating the device, observe the instructions on environmental conditions for your device. If the device is brought in from a cold environment, condensation may form both inside and on the outside of the machine. Wait until the device has acclimatized to room temperature and is absolutely dry before starting it up. Material damage may be caused to the device if this requirement is not observed. Transport the device only in the original packaging or in packaging that protects it from knocks and jolts. Installation and operation V CAUTION! If the rack model is integrated in an installation that receives power from an industrial (public) power supply network with the IEC309 connector, the (public) power supply protection must comply with the requirements for the non-industrial (public) power supply networks for the type A connector. The server automatically sets itself to a voltage in the range of 100 V to 240 V. Make sure that your local voltage is within this range. This device has a specially approved power cable and must only be connected to a grounded insulated socket. RX300 S5 Service Supplement 11
Safety notes V CAUTION! Ensure that the power socket on the device or the grounded wall outlet is freely accessible. The ON/OFF button does not disconnect the device from the mains voltage. To disconnect the line voltage completely, remove all power plugs from the grounded insulated sockets. Always connect the device and the attached peripherals to the same power circuit. Otherwise you run the risk of losing data if, for example, the central processing unit is still running but the peripheral device (e.g. storage subsystem) has failed during a power outage. Data cables to peripheral devices must be adequately shielded. To the LAN wiring the requirements apply in accordance with the standards EN 50173 and EN 50174-1/2. As minimum requirement the use of a protected LAN line of category 5 for 10/100 Mbit/s Ethernet, and/or of category 5e for Gigabit Ethernet is considered. The requirements of the specification ISO/IEC 11801 are to be considered. Route the cables in such a way that they do not form a potential hazard (make sure no-one can trip over them) and that they cannot be damaged. When connecting up a device, refer to the relevant notes in this manual. Never connect or disconnect data transmission lines during a storm (lightning hazard). Make sure that no objects (such as bracelets or paper clips) fall into or liquids spill into the device (risk of electric shock or short circuit). In emergencies (e.g. damaged casing, controls or cables, penetration of liquids or foreign matter), switch off the device immediately, remove the power plug and contact your sales outlet or customer service team. Proper operation of the device (in accordance with IEC 60950/ EN 60950) is only ensured if the casing is completely assembled and the rear covers for the installation openings have been put in place (electric shock, cooling, fire protection, interference suppression). 12 Service Supplement RX300 S5
Safety notes V CAUTION! Only install system expansions that satisfy the requirements and rules governing safety and electromagnetic compatibility and relating to telecommunications terminal equipment. If you install other expansions, you may damage the system or violate the safety regulations and regulations governing RFI suppression. Information on which system expansions are suitable can be obtained from the customer service centre or your sales outlet. The components or parts marked with a warning label (e.g. lightning symbol) may only be opened, removed or exchanged by authorized, qualified personnel. The hot-plug power supply units are exceptions to this rule. The warranty expires if the device is damaged during the installation or replacement of system expansions. You may only set those resolutions and refresh rates specified in the Technical data section of the monitor description. Otherwise, you may damage your monitor. If you are in any doubt, contact your sales outlet or customer service centre. Batteries V CAUTION! Incorrect replacement of batteries may lead to a risk of explosion. The batteries may only be replaced with identical batteries or with a type recommended by the manufacturer (see the Technical Manual for the system board). Do not throw batteries into the trash can. They must be disposed of in accordance with local regulations concerning special waste. Replace the lithium battery on the system board in accordance with the instructions in the Technical Manual for the system board. RX300 S5 Service Supplement 13
Safety notes V All batteries containing pollutants are marked with a symbol (a crossed-out garbage can). In addition, the marking is provided with the chemical symbol of the heavy metal decisive for the classification as a pollutant: Cd Cadmium Hg Mercury Pb Lead Notes on handling optical disk drives V CAUTION! Use only medias in proper condition in the optical disk drive of your server to prevent data loss, damage to the device and injuries. Therefore, check each medium for damage, cracks, breakage etc. before inserting it in the drive. Please note that any additional labels applied may change the mechanical properties of a medium, and cause imbalance. Damaged and imbalanced media can break at high drive speeds (data loss). Under certain conditions sharp-edged pieces of broken medium can penetrate the cover of the drive (damage to the device) and be thrown out of the device (danger of injury, particularly on uncovered body parts such as the face or neck). I You protect the optical disk drive and prevent mechanical damage, as well as premature wearing of the media, by observing the following suggestions: Only insert the media in the drive when needed and remove them after use. Store the media in suitable sleeves. Protect the media from exposure to heat and direct sunlight. Note about the laser The optical drive is classified for laser class 1 according to IEC 60825-1. 14 Service Supplement RX300 S5
Safety notes V CAUTION! The device works with invisible laser class 1. Never look directly into a laser beam which is dangerous for the human eye. Never remove parts of the optical disk drive assembly! Modules with electrostatic-sensitive components: Systems and components that might be damaged by electrostatic discharge (ESD) are marked with the following label: Figure 1: ESD label When you handle components fitted with ESDs, you must observe the following points under all circumstances: Remove the power plug from the power socket before inserting or removing components containing ESDs. You must always discharge yourself of static charges (e.g. by touching a grounded object) before working. The equipment and tools you use must be free of static charges. Only touch the components at the positions highlighted in green (Touchpoints). Do not touch any exposed pins or conductors on a component. Use a grounding cable designed for this purpose to connect yourself to the system unit as you install components. Place all components on a static-safe base. I You will find a detailed description for handling ESD components in the relevant European or international standards (DIN EN 61340-5-1, ANSI/ESD S20.20). RX300 S5 Service Supplement 15
Replacement routines Preparation 4 Replacement routines V CAUTION! Observe the safety instructions in the chapter Safety notes on page 11. 4.1 Preparation I You will find a detailed description of Opening the server in the Options Guide PRIMERGY RX300 S5. Terminate all applications and shut down the server correctly. If your operating system has not switched off the server, press the on/off switch. Pull all power connectors out of the device. 4.1.1 Opening the server Loosen the two knurled screws and pull the server as far as possible out of the rack. Depending on how accessible the server is in the rack cabinet, it may make sense to remove it from the cabinet. You will find a detailed description in the Options Guide or the Operating Manual. Push the two locking buttons and remove the cover. Slide the cover to the rear side and remove it. 4.1.2 Removing fan box holder I There are 2 fan box holders. We are describing only the removal of the right side fan box holder in this section. The removal procedure of the left one is the same. Open the server as described in the section Opening the server on page 17. Remove the fan box (see Options Guide PRIMERGY RX300 S5 in chapter preparation ). RX300 S5 Service Supplement 17
Preparation Replacement routines 1 2 Figure 2: Removing the fan box holder. Take the cables out of the fan box holder. Loosen the captive screw and remove the fan box holder. 18 Service Supplement RX300 S5
Replacement routines Replacing the operating panel 4.1.3 Installling the fan box holder Figure 3: Installing fan box holder Insert the fan box holder and fasten it with the captive scew. Lay the cables back into the cable channel of the fan box holder. 4.2 Replacing the operating panel Open the server as described in the section Opening the server on page 17. Remove the fan box (see Options Guide PRIMERGY RX300 S5 in chapter preparation. Remove the fan box holder on the right side behind the front panel frame. Description see section Removing fan box holder on page 17. RX300 S5 Service Supplement 19
Replacing the operating panel Replacement routines Figure 4: Unlocking the front panel frame Press the locking handle upward. Push the front panel frame inward. 20 Service Supplement RX300 S5
Replacement routines Replacing the operating panel 1 1 2 Figure 5: Removing the operating panel module Unlock the operating panel module (1). Pull the operating panel module outward to the front side (2). RX300 S5 Service Supplement 21
Replacing the operating panel Replacement routines Figure 6: Removing cable from the operating panel module Disconnect the cable from the operating panel module. Connect the cable to the new operating panel module. Pay attention to the coding of the connector. Insert the new operating panel into the front panel frame. 22 Service Supplement RX300 S5
Replacement routines Replacing the operating panel Figure 7: Inserting the front panel frame Reinstall the front panel frame into the server. Reinstall the other components. Information about the cabling you will find in the appendix of the Options Guide PRIMERGY RX300 S5. RX300 S5 Service Supplement 23
Replacing USB module Replacement routines 4.3 Replacing USB module Open the server as described in the section Opening the server on page 17. Remove the fan box (see Options Guide PRIMERGY RX300 S5 in chapter preparation ). Remove the Fan box holder on the right side behind the front panel frame. Description see section Removing fan box holder on page 17. 1 2 Figure 8: Unlock the front panel frame Press the locking handle upward (1). Push the front panel frame inward (2). 24 Service Supplement RX300 S5
Replacement routines Replacing USB module 1 2 1 Figure 9: Remove the USB module from the front panel frame Remove both screws (1). Push the USB module forward out. Unplug the cable. Connect the cable to the new USB module. Insert the new USB module in the front panel frame and attach the USB module with the two screws. RX300 S5 Service Supplement 25
Replacing USB module Replacement routines Figure 10: Installing front panel frame Reinstall the front panel frame in the server. Reinstall the other components. Information about the cabling you will find in the appendix of the Options Guide PRIMERGY RX300 S5. 26 Service Supplement RX300 S5
Replacement routines Replacing the fan box backplane 4.4 Replacing the fan box backplane Open the server as described in the section Opening the server on page 17. Remove the fan box (Description see Options Guide PRIMERGY RX300 S5 in chapter Preparation ). Remove all fans. Turn the fan box. Figure 11: Removing the screw of the fan box Remove the screw. RX300 S5 Service Supplement 27
Replacing the fan box backplane Replacement routines 1 2 Figure 12: Removing the fan box backplane Press down the locking latch (1) of thefan box backplane Push the fan box backplane in the direction fo the arrow (2) and push it so out of the lockings. Figure 13: Installing the Power Backplane entfernen Insert the new fan box backplane. Push the fan box backplane in the direction of the arrow until it is engaged again. Insert the screw. Fasten the screw with a torque of 0.35 Nm. 28 Service Supplement RX300 S5
Replacement routines Replacing PSU riser card 4.5 Replacing PSU riser card Open the server as described in the section Opening the server on page 17. Disconnect the power connectors. Remove the power supply cage as discribe the Options Guide PRIMERGY RX300 S5 in chapter Preparation ). 1 2 Figure 14: Removing the PSU riser card bracke Remove one screw from the PSU riser card bracket (1). Remove the PSU riser card bracket (2). RX300 S5 Service Supplement 29
Replacing PSU riser card Replacement routines Figure 15: Removing PSU riser card Remove the defective PSU riser card from the PSU cage. Figure 16: PSU riser card 30 Service Supplement RX300 S5
Replacement routines Replacing PSU riser card Figure 17: Mounting PSU riser card Fit the PSU riser card into the PSU cage as shown. Ensure, the boards engage with the recesses in the PSU cage (see circles). RX300 S5 Service Supplement 31
Replacing PSU riser card Replacement routines 2 1 Figure 18: SV-Riserkarten-Halterung montieren Reinstall the PSU riser card bracket (1) and secure with one screw (M3 x 6 mm) (2). Insert the PSU box into the server. (Description see Options Guide PRIMERGY RX300 S5 in the capter completion ). Close the server and connect the power connectors (Description see Options Guide PRIMERGY RX300 S5 in the capter completion ). 32 Service Supplement RX300 S5
Replacement routines Replacing the SAS backplane 4.6 Replacing the SAS backplane I In the following section the replacing of the SAS backplanes is described. Three different variants of the PRIMERGY RX300 S5 are delivered 6 x 3.5 hard disk drive (Replacing see chapter Replacement routines on page 33) 8 x 2.5 hard disk drive (Replacing see chapter Replacement routines on page 34) 12 x 2.5 hard disk drive (Replacing see chapter Replacement routines on page 38) Open the server as described in the section Opening the server on page 17. Remove the fan box. I You will find a detailed description of the removing of the fan box in Description see Options Guide PRIMERGY RX300 S5 in the capter preparation. 4.6.1 Removing the SAS backplane (6 x 3.5 ) Unlock all harddisks. I Note where each hard disk is installed. When you reinstall them make sure they go back where they came from. Figure 19: Removing the cables from SAS backplane Remove the cables from the SAS backplane. RX300 S5 Service Supplement 33
Replacing the SAS backplane Replacement routines 2 1 Figure 20: Removing the SAS-Backplane Hold the SAS backplane by the black handle. Unlock the SAS backplane (1) and push the SAS backplane in the direction of the arrow (2) until it unlocks out of the locking noses and the locking mechanism on the bottom of the server. Take the backplane out. Remove the holder from the old backplane and insert it to the new backplane Insert the new backplane. I Make sure that the backplane is engaged in the guides. Insert the fan box holder and attach it with the captive screw. Connect the all cables to SAS backplane and route them through the fan box holder. Engage the hard disk drives again and insert all other components. 4.6.2 Replacing the SAS backplane (8 x 2.5 ) Unlock all hard disk drive modules. I Note where each hard disk is installed. When you reinstall them make sure they go back where they came from. 34 Service Supplement RX300 S5
Replacement routines Replacing the SAS backplane Unlock the USB module (see section Replacing USB module on page 24) and press it slightly to the front side. Figure 21: Removing cables Remove all cables from the SAS backplane. Unlock the USB drive cage and push it somewhat to the front. 2 1 Figure 22: Removing the SAS backplane Take the backplane with its black holders and push the SAS backplane in the direction of the arrow (1). Take out the SAS backplane tilted (2). RX300 S5 Service Supplement 35
Replacing the SAS backplane Replacement routines Remove the holder from the backplane. Insert the holder to the new backplane. Figure 23: Installing the SAS backplane Insert the backplane tilted behind the guiding rails. Figure 24: Inserting the SAS backplane 36 Service Supplement RX300 S5
Replacement routines Replacing the SAS backplane Push backplane in the direction of the arrow. The backplane must be flush with the plate. Figure 25: Locking the SAS backlplane with the USB drive cage Push back the USB drive cage. Connect the cables to the SAS backplane. Reinstall the hard disk drives and insert the other compontents again. RX300 S5 Service Supplement 37
Replacing the SAS backplane Replacement routines 4.6.3 Replacing the SAS backplane (12 x 2.5 ) Unlock the hard disk drive modules. I Note where each hard disk is installed. When you reinstall them make sure they go back where they came from. Figure 26: Kabel entfernen Remove the cables from the SAS backplane. 38 Service Supplement RX300 S5
Replacement routines Replacing the SAS backplane Figure 27: Unlocking the backplane holder Unlock the backplane holder. Take the backplane with its black holders and remove the SAS backplane. Remove the holder from the old backplane and insert it to the new backplane. Figure 28: Removing the SAS backplane Insert the backplane tilted behind the guides. Press the backplane into its place. RX300 S5 Service Supplement 39
Replacing the SAS backplane Replacement routines Figure 29: Locking the SAS backplane Lock the backplane holder. Connect all cables to the SAS backplane. Engage the hard disk drive cage and insert the other components again. 40 Service Supplement RX300 S5
Replacement routines Replacing the IDTemp Combo 4.7 Replacing the IDTemp Combo This board includes two important system components: EEPROM for the chassis ID and Ident number of the server temperature sensor for monitoring the environmental temperature The data for the EEPROM, and the current temperature values as well, are transmitted to the system board via the connected I 2 C bus. The IDTEMP combo must be correctly installed in order to monitor the temperature correctly, enable ServerView to display the correct system picture and to install the server using ServerStart. Open the server as described in the section Preparation on page 17. Remove the fan box (see Option Guide PRIMERGY RX300 S5 in the chapter preparations ). Figure 30: Removing IDTemp Combo with holder RX300 S5 Service Supplement 41
Replacing the IDTemp Combo Replacement routines Push out the holder with the IDTemp Combo. 1 2 Figure 31: Removing the connector clamp Remove the connector clamp (1). Push the faulty IDTemp Combo out of the holder (2). Push the new the IDTemp Combo into the holder. Connect the SMB cable. 42 Service Supplement RX300 S5
Replacement routines Replacing the IDTemp Combo Figure 32: Inserting the IDTemp Combo Insert the connector clamp. Route the cable as shown through the connector clamp. Reinstall the IDTemp Combo with the holder. Information about the cabling you will find in the appendix of the Options Guide PRIMERGY RX300 S5. I After installing the new chassis ID board, it is necessary to program the Chassis ID prom with the help of the "Chassis ID Prom Tool" to enable ServerView and ServerStart to identify the system. The tool can be downloaded from the Fujitsu Technology Solutions Service and Support page (URL: http://partners.ts.fujitsu.com/com/service/intelservers/tools). RX300 S5 Service Supplement 43
Replacing the system board Replacement routines 4.8 Replacing the system board I The system board is optionally equipped with a TPM (Trusted Platform Module) by the manufacturer. This module enables programs from third party manufacturers to store key information (e.g. drive encryption using Windows Bitlocker Drive Encryption). The TPM is activated via the BIOS system (for more information, refer to the Fujitsu Siemens Computers BIOS manual). V CAUTION! Before replacing the system board, ask your customer if he is using TPM functionality. If the customer is using TPM functionality, remove the TPM from the old system board and install it on the new system board. Advise him that he must provide you with TPM backup copies. For security reasons, the TPM must be restored/re-saved by the customer. After installing a new system board the TPM must be enabled. You may not clear the TPM data.. Open the server as described in the section Opening the server on page 17. Remove the PSU cage, fan box, fan box holder, processor heat sinks, and PCI controllers. I You will find Information about this item in the PRIMERGY RX300 S5 Options Guide. 44 Service Supplement RX300 S5
Replacement routines Replacing the system board Figure 33: Removing the cables from the system Board Remove all cables from the system board. Figure 34: Removing the screws Remove all screws. RX300 S5 Service Supplement 45
Replacing the system board Replacement routines 1 2 Figure 35: Removing the system board V CAUTION! Hold the system board by the memory sockets but do not lift or handle the system board by any of its heat sinks!. Pull the system board somewhat to the front (1). Lift the system board out of the housing at a slight angel (2). 46 Service Supplement RX300 S5
Replacement routines Replacing the system board Figure 36: Installing the system board Carefully insert the new system board from the rear side into the housing. Push the system board to the front Carefully insert the connectors into the I/O field. V Caution! Ensure not to damage the EMI springs to comply with applicable EMC regulations and satisfy cooling requirements and fire protection measures. RX300 S5 Service Supplement 47
Replacing the system board Replacement routines A B Figure 37: Positioning the system board and inserting the screw To position the system board use both center bolts (A and B). First attach the system board with the two screws (M3 x 6) in the orange marked holes. Then fasten the system board with the other 8 screws (M3 x 6) (blue circles). Verify the settings on the new system board (refer to the Technical Manual for a detailed description). Remove the Processor/s and memory modules from the old system board and insert them in the new board (for more Informations see Options Guide PRIMERGY RX300 S5). Insert the processor cover in processor sockets of the old system board (for more Informations see Options Guide PRIMERGY RX300 S5). Insert the PSU cage, fan box, fan box holder, processor heat sinks, and PCI controllers (for more Information see Options Guide PRIMERGY RX300 S5). Information about the cabling you will find in the appendix of the Options Guide. 48 Service Supplement RX300 S5
Replacement routines Replacing the system board V CAUTION! After installing the new system board, it is necessary to update system specific data (e. g. BIOS, irmc S2 firmware) to ensure proper operation (BIOS flash floppy disk, BIOS flash memory stick or irmc flash memory stick, refer to the BIOS Manual for a detailed description). I If the customer owns a licence key for Advanced Video Redirection and Remote Storage (irmc2 Advanced Pack), the license key has to be loaded onto the irmc S2 via the irmc S2 web interface after replacing the system board. In addition, the irmc S2 requires configuration. Please refer to the PRIMERGY ServerView Suite irmc S2 - integrated Remote Management Controller manual for a detailed description. RX300 S5 Service Supplement 49
Replacing the TPM board Replacement routines 4.9 Replacing the TPM board V CAUTION! Advise the customer that he must provide you with TPM backup copies. For security reasons, the TPM must be restored/re-saved by the customer. If the customer DOES NOT have a backup copy available, inform him that replacing the system board will cause him to lose all his data. Open the server as described in section Preparation on page 17. Remove the system board as described in section Replacing the system board on page 44. Lay the system board on a soft, antistatic surface with its component side facing down. Locate the slotted lower end of the TPM screw (see adjoining figure). Remove the TPM screw using a thin slotted screwdriver (e.g. watchmaker's screwdriver). Remove the defective TPM board on the upper side of the system board. V CAUTION! Ensure to turn the screw clockwise in order to remove it! Otherwise the thin metal bar may break, rendering it impossible to unscrew the screw. 50 Service Supplement RX300 S5
Replacement routines Replacing the TPM board Figure 38: TPM bit insert Attach the TPM bit insert provided with the spare kit S26361-F3552-E1 / L1 to a bit screwdriver. 1 2 Figure 39: Mounting the TPM board Connect the new TPM board to the system board (1). Secure the TPM board with the TPM screw using the TPM bit insert (2). V CAUTION! Do not fasten the screw too firmly. Install the system boaord and and insert the other compontents again as described in section Replacing the system board on page 44 RX300 S5 Service Supplement 51
Replacing the UFM board Replacement routines 4.10 Replacing the UFM board Open the server as described in section Preparation on page 17. Remove the PSU cage as described in section Replacing PSU riser card on page 29. 2 1 Figure 40: Removing the UFM board Remove the nylon screw on the defective UFM board (1). Disconnect and remove the defective UFM board (2). The UFM spacer remains on the system board. 52 Service Supplement RX300 S5
Replacement routines Replacing the UFM board 1 2 Figure 41: Preparing the UFM board Remove the nylon screw from the new UFM board (1). Remove the UFM spacer (2) from the new UFM board. 1 2 Figure 42: Mounting the UFM board RX300 S5 Service Supplement 53
Replacing the UFM board Replacement routines Connect the new UFM board to the System Board and the remaining UFM spacer (1). Secure the UFM board to the UFM spacer with the nylon screw (2). Reinstall the PSU cage as described in the Option Guide PRIMERGY RX300 S5 in chapter completion. Close the server and reconnect all AC power cords to the system (refer to the Options Guide for a detailed description). 54 Service Supplement RX300 S5
5 Appendix 5.1 Board layouts 5.1.1 Operating panel Part number: A3C40096850 I The operating panel is a part of the preassembled operating panel module (Part number A3C40096851) X1 Figure 43: Operating panel Connector X1 Description Connector operating panel to system board RX300 S5 Service Supplement 55
Board layouts Appendix 5.1.2 USB panel board Part number: A3C40094697 X1 X2 Figure 44: USB panel board Connector Description X1 Connector USB cable to system board X2 External USB connectors 56 Service Supplement RX300 S5
Appendix Board layouts 5.1.3 SAS backplane 5.1.3.1 HDD backplane for 6 x 3.5 HDDs Part number: A3C40093251 X10 X2 X1 X9 Figure 45: SAS backplane side facing the system board Connector Description X1 SAS channel 1 X2 SAS channel 2 X10 Power input X11 Power output RX300 S5 Service Supplement 57
Board layouts Appendix 5.1.3.2 HDD backplane for 8 x 2.5 HDDs Part number: A3C40093253 X12 X2 X11 X1 Figure 46: Power Backplane Connector Description X1 SAS channel 1 X2 SAS channel 2 X9 Power input X4 Power output 58 Service Supplement RX300 S5
Appendix Board layouts 5.1.3.3 Backplane for 12 x 2.5 HDDs Part number:a3c40094107 X17 X15 X2 Figure 47: SAS backplane side facing the system board X1 Connector Description X1 SAS channel 1 X2 SAS channel 2 X15 Power input X17 Power output RX300 S5 Service Supplement 59
Board layouts Appendix 5.1.4 IDTemp Combo Part number: A3C40096564 X1 Figure 48: IDTemp Combo Connector X1 Description SMB 5.1.5 PCI SAS controller 5.1.5.1 SAS IME controller Figure 49: PCI express LSI 1068 (Modular RAID IME) Controller 60 Service Supplement RX300 S5
Appendix Board layouts 5.1.5.2 SAS RAID controller Figure 50: PCI express LSI 1078 (Modular RAID 5,6) Controller 1 Connector Description 1 RAID-Key RX300 S5 Service Supplement 61
Board layouts Appendix 5.1.6 Fan box backplane Part number: A3C40094355 1 Figure 51: Fan box backplane Connector Description 1 Power connector 62 Service Supplement RX300 S5
Appendix Board layouts 5.1.7 System board Part number: S26361-D2619 Figure 52: System board I You will find the connector description and the extension in the System board D2619 Technical Manual. RX300 S5 Service Supplement 63
Index C chassis ID 41 E ESD (devices sensitive to electrostatic discharge) 15 ESD-sensitive devices 15 I I/O Feld Isolierung 46, 47 IDTemp Combo 41 L light-emitting diode (LED) 14 lithium battery 13 locking handle front panel frame 20 M meaning of the symbols 8 N notational conventions 8 note about the laser 14 O operating panel 19 Overview documentation 5 P PSU riser card 30 PSU riser card bracket 29, 32 T target group 5 touch point 15 TPM bit insert 51 TPM board 50 TPM screw 50 U UFM board 52 UFM spacer 52, 53 RX300 S5 Service Supplement 65