s SINUMERIK 840D sl

s SINUMERIK 840D sl 2010-08-10 CNC Sftware 2.6 SP1 HF2 SINUMERIK 840D sl, CNC system sftware 6 axes ) 6FC5850-1XG21-0YA0 with HMI-sl, 6 languages, n CF Card; with license ) Exprt 6FC5850-1YG21-0YA0 SINUMERIK 840D sl, CNC system sftware 31 axes ) 6FC5850-3XG21-0YA0 with HMI-sl, 6 languages, n CF Card; with license ) Exprt 6FC5850-3YG21-0YA0 SINUMERIK 840D sl, CNC system sftware 6/31 axes ) 6FC5850-3XC21-0YA8 with HMI-sl, 6 languages, n CF Card; withut license ) Exprt 6FC5850-3YC21-0YA8 Infrmatin n the installatin and peratin fr SINUMERIK NCU 710.2, NCU 720.2, NCU 720.2 PN, NCU 730.2, NCU 730.2 PN. The CNC sftware 2.6 SP1 HF2 (internal versin 02.06.01.02.001) cmprises the fllwing cmpnents: NCK Sftware V78.05.04 SNCK V02.06.00.00.001 PLC OpSys V20.70.41 (PLC 317) PLC OpSys V27.90.09 (PLC 319) PLC-FB15 V02.06.20 CP V01.40.02 MCP Client V01.04.35 SINAMICS Sftware V02.60.50.00 Sinumerik Operate V02.06.01.02.002 LinuxBase V02.70.19.00 SNC V01.03.00.00 Technlgy Cycles V02.06.53.00 Measuring Cycles V02.06.53.00 Shpmill Cycles V02.06.53.00 ShpTurn Cycles V02.06.53.00 Cycles ISO Cmpatibility V02.06.53.00 Advanced cntur cycles V02.06.53.00 MachineDataFrCycles V02.06.53.00 Adapting Cycles V02.06.53.00 1. Installing the CNC sftware: The NCU service system >= V02.60.29 n a USB stick is required t install the CNC sftware. The sftware can be installed fr the first time using the NCU service system and TCU with full keybard r using WinSCP. Installatin withut keybard r WinSCP is nly pssible using a USB stick that has been prepared fr autmatic upgrade (refer t 1.5). The sftware may nly be installed n a SanDisk CmpactFlash 5000 1GB. The Order N. [MLFB] f the empty card is 6FC5313-5AG00-0AA0. Optinally, yu can use a CF Card 8GB 6FC5313-6AG00-0AA0. 1.1 Installing the NCU service system n a USB stick: The NCU service system is available as USB stick image in the directry emergency_btsys_ncu f the DVD supplied. The installdisk.exe prgram fr cpying is lcated next t it. Cnnect a USB stick >= 512MB, preferably Siemens 6ES7648-0DCx0-0AA0, t yur PG r PC (with Windws XP) and determine the assciated driver letters. Call up installdisk t cpy the NCU service system t the USB stick: installdisk --verbse --blcksize 1m <Image file> <Drive letter:> Example: ( -- means 2x minus characters) installdisk --verbse --blcksize 1m D:\ emergency_btsys_ncu\linuxbase-512m.img X: Siemens AG 2010 I DT MC R&D 51 Page 1 f 39

CNC Sftware 2.6 SP1 HF2 This means that the capacity f each USB stick is limited t 512MB. Alternatively: installdisk --verbse --blcksize 1m D:\ emergency_btsys_ncu\linuxbase-512m.img X: If the resize.img is used, then after it has been dwnladed, an NCU must be bted frm this USB stick s that the image n the stick is unzipped and the FAT partitin is generated. This means that the full capacity f the USB stick is therefre available. The cmmand specified abve is preferably executed in a DOS shell. T d this, yu require administratr rights n yur PG/PC After cmpleting installdisk, remve the USB stick frm the PG / PC and re-insert it int the PG / PC. Under Windws, yu will nw see an empty USB stick. Nw, cpy the required CNC sftware (file with the.tgz extensin) t this USB stick frm the DVD supplied, directry ncu_sw. The USB stick can nw be inserted in ne f the tw USB cnnectrs f the NCU 7x0. When it is pwered-up, the NCU bts frm this USB stick. Operatr cntrl is either frm a TCU that is cnnected t the NCU r via PG / PC using WinSCP under "Open Terminal". The use f the NCU service system is described in the dcumentatin /IM7/ n the DVD supplied. 1.2 Upgrading an NCU 7x0.2 with CNC-SW 2.6 preliminary A SanDisk 1GB CF card is required! It is nt permissible t upgrade frm ther sftware releases. A new installatin is then required! It may then be necessary t bserve Sectin 9.5 upgrading cycles. Fr an upgrade, all user data n the CF card in the directries /user, /addn, /em and the license key is kept. When upgrading systems with several NCUs / PCU50, please carefully nte Sectin 7 regarding netwrking! Bt the NCU frm the USB stick (refer t 1.1). Using F3, select the service shell. Lg-n as user "manufact". In this case, it may be necessary t use an external keybard as the user name must be written using lwer-case letters. After the $ peratr prmpt f the service shell, enter the fllwing cmmand: sc restre -update /data/<cnc-sw>.tgz The sftware update has been cmpleted when the $ prmpt reappears. Remve the USB stick. Bt the NCU by pwering it dwn/up again. The PLC, drives and NC can then be cmmissined. 1.3 New installatin IMPORTANT: With this prcedure, the cntents f the CF card are cmpletely deleted, this als applies fr an empty CF card. Bt the NCU frm the USB stick (refer t 1.1). Using F3, select the service shell. Lg n as user "manufact" - fr an empty CF card with "admin", passwrd "SUNRISE". In this case, it may be necessary t use an external keybard as the user name must be written in lwer-case letters. After the $ peratr prmpt f the service shell, enter the fllwing cmmand: sc restre -full /data/<cnc-sw>.tgz The sftware installatin has been cmpleted if the $ prmpt reappears. Remve the USB stick. Bt the NCU by pwering it dwn/up again When bting fr the first time with TCU(s), the TCU(s) must be lg nt the system. The TCU name (default TCUx) and the address f an assigned MCP must be specified. The PLC, drives and NC can then be cmmissined. 1.4 Systems withut TCU If there is n OP with TCU t perate the NCU service system when installing the sftware crrespnding t 1.2 r 1.3, then peratin is als pssible frm PCU50 r PC/PG using WinSCP (Cmmands / Open Terminal) r VNC viewer. Under certain circumstances, it is nt pssible t install the sftware withut an NCU service system n the USB Siemens AG 2010 I DT MC R&D 51 Page 2 f 39

CNC Sftware 2.6 SP1 HF2 stick because there is nt enugh free memry space n the CF card. 1.5 Autmatic upgrade using a bt-capable USB stick: Using an apprpriately prepared USB stick >= 1GB, it is pssible t execute an autmatic "restre -updated" r "restre -full". In this case, a script (autexec.sh) and the CNC sftware must be cpied t the stick. It is nt permissible t change the name f the script. The CNC sftware cpied t the stick must be renamed update.tgz r full.tgz. The SIM/NCK rtary switch n the NCU must then be set t psitin 7 and the NCU bted frm the stick. The script nly runs when the switch is in the 7 psitin. Otherwise, the NCU bts frm the stick and a branch is then made int the service menu. Depending n the designatin f the CNC sftware, the script decides whether a "restart -update" r a "restre -full" is t be carried ut. In additin, befre the restre, the script runs a data backup f the CF card. The prgress made in the individual script steps can be tracked n the 7-segment display r als at the internal SINUMERIK Operate. The precise significance f the displays and the individual steps are described in a separate dcument. The script is available n the DVD supplied. 2. Excerpt f the new functins frm NCK 78.04.02 Mdified braking behavir at Stp D Stpping within the cnfigured Stp D time is nw ensured. The directin f spindle rtatin can be activated via a MD bit and adapted t the rtatinal directin f M3/M4 when tapping. Prgevent-pwern ASUPS can be prcessed despite pending alarms. The max. number f part prgrams has been increased t 1000. Multi-channel sequencer prgramming PROGRAMSYNC. Multitls Mnitring fr maximum tl speed and acceleratin ADI4-Bard with NCU7xx.PN (PLC319) Online Help frm the PLC symbl table NC-cntrlled Extended stpping and retractin ESR. 3. Ntes: After installing the CNC Sftware Versin 2.6 SP1 n the CF card, a general reset must be made fr the NCU and PLC: SIM/NCK switch in psitin 1, PLC switch in psitin 3 and then pwer-dwn/pwer-up. NCU730: When alarm "2120 NCK fan alarm" is utput, then an immediate respnse (apprx. 20 secnds) must be realized in the PLC prgram and the axes shut dwn in a cntrlled fashin, if a duble-fan mdule is nt being used. NCU710 / NCU720: The NCU des nt bt if either the fan mdule is nt available r if it is defective. This nly applies t the NCU730 equipped with a duble fan mdule if bth f the fans have failed. Alarm 15122 Pwer ON after pwer failure "%1 data was restred, f which %2 machine data, %3 errrs" If %3 - the number f errrs ccurred - is greater than zer, then it is nt recmmended t cntinue prcessing with the data. In rder t avid subsequent prblems, an actual data back-up shuld be read-in (dwnladed). It is nt always pssible t prt an NCK series cmmissining archive frm 840D pwer line t 840D sl withut prcessing. Befre verwriting a licensed CF card, it is abslutely necessary t back up the license key. The key is included in the 'keys.txt' file and is lcated in the /card/keys/sinumerik path. The key can be backed-up e.g. using WinSCP frm the PG/PC. The licenses are permanently linked t the particular CF card (card ID) and can nly be used n this card. Data backups shuld be read-in (dwnladed) in the fllwing sequence - NC, PLC, drive. It makes sense t separately generate the NC, PLC and drive archives. Cntur handwheel and velcity verride using the handwheel are nly released with Prfibus MCP. The reset knb at the NCU allws the NCU mdule t restart. It cannt be guaranteed that the cmplete system can be restarted fr all cnfiguratins. This als applies t the PI service frm the PLC with FB4. Siemens AG 2010 I DT MC R&D 51 Page 3 f 39

CNC Sftware 2.6 SP1 HF2 A template f the actual standard basesys.ini is available in the catalg /card/siemens/system/etc. Prt 102 n X130 is interlcked as standard. If the cntrl is t be accessed via X130 using Step 7 r a SINUMERIK Operate, then prt 102 must be enabled. This can be dne by making the fllwing entry in the file /user/system/etc/basesys.ini: [LinuxBase] FirewallOpenPrts=TCP/102 If required, prt 5900 can als be enabled fr an external VNC viewer. The Ethernet handwheel f the HT2 is cnnected (marshalled) t the fifth handwheel interface. Example fr three Ethernet handwheels. The third handwheel is lcated in HT2: MD11350[0]=7 11351[0]=1 11352[0]=1 MD11350[1]=7 11351[1]=1 11352[1]=2 MD11350[2]=7 11351[2]=1 11352[2]=5 HT2: The PLC applicatin example fr the HHU (handheld unit), included in the tlbx fr Pwerline, cannt be transferred t the HT2 withut first making sme changes. The variable descriptins f the NCVAR must be adapted. FC13 nw supprts the visualizatin f fur lines. As a cnsequence, the significance f the "ROW" parameter has changed as fllws: 0 = n display utput 1 = 1st line 2 = 2nd line 3 = line 1 and line 2, alternating 4 = 3rd line 5 = line 1 and line 3, alternating 8 = 4th line F = autmatic change f all lines The cntents f the display must be saved in the "ChrArray" field, type string[64]. The upper fur keys are nw transferred int the input image f the PLC (the LEDs under these keys still cannt be addressed). Example f the parameter setting fr the HT2 at FB1 (OB100): BHG :=5 BHGIn :=DB100.BhgIn_170 BHGOut :=DB100.BhgOut_150 BHGStatSend :=DB100.DBD80 BHGStatRec :=DB100.DBD84 BHGInLen := BHGOutLen := BHGTimeut := BHGCycl := BHGRecGDN :=2 // crrespnds t the setting f the rtary switch * the cnnectin bx r the MPP. BHGRecGBZN :=2 // crrespnds t the setting f the rtary switch * the cnnectin bx r the MPP. BHGRecObjN :=1 BHGSendGDN :=2 BHGSendGBZN :=1 BHGSendObjN :=1 BHGMPI BHGStp BHGNtSend * Rtary switches S1 and S2 at the cnnectin bx r MPP are used t define the DIP number with which the participant registers itself in the system (here, S1=0, S2=2). ). Address "0" is nt permissible, as with this setting, the DHCP server cannt allcate any addresses. HT2: Display f 12 characters incl. the decimal pint and sign with FC13. In rder t be able t use the extended display at the HT2, the values (these are generally the psitin values) must be transferred t the FC13 in the real 2 frmat. In rder that FC13 can apprpriately prcess the values, the Parameter DataType must be set t B#16#30. The values must be transferred in exactly the same way as they are read frm FB2 / FB5 in the real 2 frmat. It is nt pssible t interpret the values between utput Siemens AG 2010 I DT MC R&D 51 Page 4 f 39

CNC Sftware 2.6 SP1 HF2 FB2 / FB5 and input in FC13. The values read-in frm FB2 / FB5 in the real 2 frmat must be apprpriately cnverted in FC13. The Digits parameter specifies the number f decimal places (value range 1..9). The display update is managed in FC13. The signals "Acknwledge numerical display" in the EBm+5 and "New data fr selected line" in ABm+1 n lnger have t be intercnnected in the PLC. Example: - displaying fur axis psitin values that are read with FB2. - The results f the read peratin frm FB2 are saved in the real 2 frmat in DB399.DBX0.0,... DB399.DBX8.0, etc. - the display is t three places after the decimal pint. FUNCTION FC 399 : VOID TITLE = { S7_language := '9(1) English (USA) 01.04.2009 15:23:07' } VERSION : 0.0 CODE_VERSION1 VAR_TEMP END_VAR BEGIN NETWORK TITLE = NETWORK //attentin: FC13 writes t AB1 f HT2 //1st axis actual psitin t rw 1 SET ; = DB399.DBX 150.7; //always ne in QB m.7 CALL FC 13 ( Rw := B#16#F,// display fur rws ChrArray := DB106.display, // string array[64] Cnvert := TRUE, Addr := DB399.DBX 0.0, // 1st result frm FB2 DataType := B#16#30, StringAddr := 16, // rw 1 address in string Digits := B#16#3, Errr := M 610.0); //2nd axis actual psitin t rw 2 CALL FC 13 ( Rw := B#16#0, ChrArray := DB106.display, Cnvert := TRUE, Addr := DB399.DBX 8.0, // 2 nd result frm FB2 DataType := B#16#30, StringAddr := 32, // rw 2 address in string Digits := B#16#3, Errr := M 610.1); //3rd axis actual psitin t rw 3 CALL FC 13 ( Rw := B#16#0, ChrArray := DB106.display, Cnvert := TRUE, Addr := DB399.DBX 16.0, // 3 rd result frm FB2 DataType := B#16#30, StringAddr := 48, // rw 3 address in string Digits := B#16#3, Errr := M 610.2); //34th axis actual psitin t rw 4 CALL FC 13 ( Siemens AG 2010 I DT MC R&D 51 Page 5 f 39

CNC Sftware 2.6 SP1 HF2 Rw := B#16#0, ChrArray := DB106.display, Cnvert := TRUE, Addr := DB399.DBX 24.0, // 4 th result frm FB2 DataType := B#16#30, StringAddr := 64, // rw 4 address in string Digits := B#16#3, Errr := M 610.3); BE ; END_FUNCTION Alarm 46xx: The machine data fr the Ethernet handwheel must be checked. Example fr the first handwheel: MD11350[0]=7, 11351[0]=1, 11352[0]=1 Traversing the spindle with limited trque (Fcn) r traversing the spindle t a fixed stp: The pwer displayed at the SINUMERIK Operate is calculated frm the limited trque as 100% and displayed. Frm NCK >= V67.05.03 nwards and ADI4 bard V01.04.04, the ADI4 bard can be perated at the 840D sl with internal PLC 317. Dbsi 1, just like befre, has nt been released in cnjunctin with SINUMERIK and integrated drive cntrl. An NCU Bis >= V1.4 is required fr perating a 1GB CmpactFlashCard in an NCU730. The BIOS is nly available thrugh e_supprt as an upgrade is nly required very infrequently. Starter, in cnjunctin with 840 D sl, has, as befre, nly been released fr diagnstics. If the number f part prgrams set by the machine data apprximately crrespnd t the number f actually used part prgrams, the value in the machine data must be increased (as a result f the additinal cycles). Interplatry traversing f psitining axes is prevented with Alarm 8031 "...axis has n IPO functinality." SPI and PW are keywrds (they have always been keywrds) and cannt be used as axis identifiers. The functin G643 (internal blck blending) has been released fr applicatins in the tl change area (e.g. ptimizing the apprach t the tl change psitin). It has nt been released fr applicatins in the machining prcess itself. The functin G644 (blending with pssible dynamic perfrmance) has been released fr applicatins in the tl change area (e.g. ptimizing the apprach t the tl change psitin). It has nt been released fr applicatins in the machining prcess itself. Sftware versin, max. 6 axes: The standard pre-assignment fr the number f axes is defined as 3. The "extended measuring" functin with the distributed measuring input at the SINAMICS mdules des nt functin (MEAC, MEASA, MEAWA). N channel gaps are pssible in a system with a maximum f tw channels. Access t drive data via system variables $nn_nn has nt been released. Only the system variables transferred in telegram 116 are pssible. ESR has nt been released. Nw, analg t the 840Di functinality, ASUBs can be started via Prfibus PLC I/O. The machine data shuld be selected the same as fr 840Di. There are n fast NCK I/O (peripherals) that are mapped in the DB10 f the PLC. Hwever, the knwn ASUB start ptins (frm DB10 r FC9 via PLC prgram) are still pssible. Fast ET200 Simatic mdules can be used t replace the DMP mdules used fr Pwerline. In this case, fr the PLC317 - in cnjunctin with NCK >= V 67.07.05 - there is a pssibility f perating ne f the tw Prfibus lines in clck cycle synchrnism (details n this are prvided in a separate descriptin). When using 31-axis sftware n an NCU710.1, 6 f the 31 axes can be used and 4 channels frm 10 channels. Machine data 10008 $MN_MAXNUM_PLC_CTRL_AXES is n lnger in the data set. It has been replaced by MD19160. MD 10062 $MN_POSCTRL_CYCLE_DELAY must be zer. Check the existing data backup. Machine data 32250 $MA_RATED_OUTVAL[] must have a value f zer. IMD (Integrated Mnitring & Diagnstic) : Siemens AG 2010 I DT MC R&D 51 Page 6 f 39

CNC Sftware 2.6 SP1 HF2 The feedback signal in the GUD variable _PM_MISSING_TOOL_REFRESH after writing 1 t variables is nly updated when the screen changes. Safety: There is a new handling ptin that invlves synchrnized actins r the synchrnized actin elements. Up t status 1.3 (NCK 62), using the SI ptin - synchrnized actin level 2 was simultaneusly internally set. This meant that the channel MD 28250, NUM_SYNC_ELEMENTS was able t be set t a value > 159. This situatin changes with NCK release 67. The synchrnized actin level 2 is n lnger included in Safety. This is the reasn that there is a new machine data in which the synchrnized actin elements fr SAFE.SPF are defined, MD 28251, NUM_SAFE_SYNC_ELEMENTS. With ptin SLP_I_O=1, a maximum f 500 can be written t this machine data - and fr SPL_I_O=2, a maximum f 5000. Hwever, the number (cunt) f required synchrnized actin elements shuld be determined in rder t avid that the perfrmance is unnecessarily reduced. The number (cunt) f the free SI synchrnized actin elements can be read using the system variable $AC_SAFE_SYNAC_MEM. If this variable is called befre the start and after SAFE.SPF has run, then the difference is the number (cunt) f elements that SAFE.SPF ccupies. This difference shuld be entered int MD 28251 with a certain amunt f reserve. An index 1-5 must be specified when writing t MD 25300 using synchrnized actins. Safety: Changed checksums fr safety functinality integrated in the drive. As a result f the new safety functins integrated in the drive, the checksums fr these functins must be re-acknwledged. T d this, "95" (Safety-cmmissining) must be entered int parameter p10. The parameters f the actual checksums must then be cpied t the parameters f the reference checksums: p9798 t p9799 p9898 t p9899 Then, p10 must be again set t zer. As a cnsequence, the values are autmatically saved (p971 is set t 1). Wait until the data has been cmpletely saved. The peratins can als be initiated in HMI-Advanced under IBN/NC/Safety Integrated using the sftkeys "Activate cmmissining mde" and "Deactivate cmmissining mde". The help functin M6 is n lnger utput as standard a blck search. Cunter-measure: Change the help functin grup in MD 22040 $MC_AUXFU_PREDEF_GROUP[5] int a free grup. If the value f MD18210 deviates frm the standard pre-assignment, in rder t upgrade frm SW1.4 / 2.4 t SW1.5 / 2.5, then as a minimum, MD18210 must be increased by 21 MB DRAM. HT2 can be used as handheld peratr unit frm sftware release 1.5 HF5 / 2.4 SP1 and higher. Depending n the setting in basesys.ini, the HT2 is bted frm the master (refer t the general infrmatin n netwrked systems). The master can be an NCU as well as als a PCU 50. Tl manager: There is a new handling ptin. If several real magazines are being used, then this can be enabled using an ptin. A real magazine is included in the basic scpe. Fr cmpatibility reasns, the previus ptin $ON_TECHNO_FUNCTION_MASK Bit4=1 must still be set t 1 - hwever it is nt included in the license handling. Tlbx frm V01.05.01 and higher and Step 7 frm V5.4 SP2 and higher are required. The retentive memry f the PLC 319 is limited t 256kB. Deleting PLC 319: After deleting the PLC, by actuating the PLC rtary switch r frm Step 7, the PLC prgram is subsequently autmatically reladed. If PLC initializatin is initiated using the peratr actin - PLC switch in psitin 3 and pwer ff/n, then the PLC prgram is nt autmatically laded. This is als then n lnger realized with the abve mentined sequence f peratr actins. The actual cycle time is n lnger available in DB5 but in DB8. The cycle time can als be called via the start infs f the OB1. The PLC mdule IM153-2 MLFB 6ES7 153-2AA02-0XB0 cannt be used. Cunter-measure: 6ES7 153-1AA03-0XB0 The PLC series (standard) cmmissining archive must be generated when the PLC is in the stp state. Otherwise, it cannt be guaranteed that the PLC resumes cyclic peratin after lading the data back- Siemens AG 2010 I DT MC R&D 51 Page 7 f 39

CNC Sftware 2.6 SP1 HF2 up. The star/delta changever with FC17 requires Sinamics parameters. Prerequisites: The apprpriate DDS/MDS must be set-up in the drive! P827[0] P827[1] P827[n] must nt be equal t ne anther! The cntactr is changed ver by the applicatin => P833, bit0=1 Pulses are cancelled by the drive => P833, bit1=0 PLC utput setting: Star peratin, this is the reasn that when bting (pwering-up), a "1" shuld be set in the axis DB bit 21.5 The service interface X127 f the NCU shuld nly be used fr cmmissining and service. The machine cntrl panel (MCP) is perated n Prfibus r Ethernet. Mixed peratin is nt permissible. Prfibus1 must be cnfigured s that the sftkeys CU, Infeed, Drives are displayed at the SINUMERIK Operate. Fr PLC 319, Prfibus diagnstics using FB125 are nt pssible. PLC 319, PrfiNet functinality: CBA PLC cmmunicatin has been released. Blcks FC1007 AG_LOCK, FC1008 AG_UNLOCK, FC1010 AG_CNTRL have nt been released. The FORCEN [FORCING] functin f the PLC in cnjunctin with 840D sl has nly been released. It is pssible with the PLC317 frm PLC perating system >= V20.70.37 (e.g. 2.4 SP1 HF11) / PLC319 and higher with a PLC perating system >= V26.90.10 (e.g. 2.4 SP1 HF11) and higher. Fr 840D sl, it is nt permissible that the VDI interface signal DB10.DBX57.3 is cnnected up. HMI-Advanced sftware / cmmissining tl frm 7.6 and higher is required t cmmissin the drive. Functins t measure i and n using Starter and HMI Advanced cannt be used in parallel. If Starter measurements are required, this requires a pwer OFF=>ON and then measurements must be immediately made using Starter. Measurements perfrmed with Starter must nt be preceded with measurements perfrmed using HMI-Advanced. If a SINAMICS cmpnent is replaced r upgraded, then the firmware release must be checked and if required, brught t the riginal release status. (Key wrd: Macr 150399 ) The firmware releases can be checked in the fllwing parameters: Cntrl Unit R18 Firmware release f the CU Infeed R128 Firmware release f the infeed Drive MD R128 Firmware release f the pwer unit R148 Firmware release f the sensr mdule Initially, Starter is still required t determine the mtr cde. Line supply vltages: In rder that the system perates smthly in the final destinatin cuntry, the fllwing parameters must be set in the specified sequence P010 = 1 P210 = Rated line supply vltage f the cuntry in which the equipment is t be perated P211 = Rated line supply frequency f the cuntry in which the equipment is t be perated P340 = 1 P3410 = 4 P3900 = 3 Save RAM t ROM Pwer-dwn the system, nly pwer-up again when it is actually cnnected t the line supply in the cuntry in which the equipment is t be finally used. A line supply identificatin is perfrmed with the next ON cmmand at the ALM - and the values determined saved s that they are nt lst if the line supply fails. The APC functin increases the NCU lad. The impact n perfrmance shuld be estimated befre it is used. p1240, p1244, p1248, p1250: If, in SW V2.4, VDC cntrl and DDS changever were activated, then after an upgrade, the cntents f the indices >0 frm p1240 shuld be checked t ensure that they have the crrect value. Drive clck cycles f 62.5 µs have been released with 840D sl and SW 2.5 SP1. The fllwing cnditins then apply: - tw axes can be perated with this setting n a CU r NX. - nly the same clck cycles can be set n a duble-axis mdule Siemens AG 2010 I DT MC R&D 51 Page 8 f 39

CNC Sftware 2.6 SP1 HF2 Fr SINUMERIK sftware releases 1.3 and 1.4/2.4, different firmware versins f the cmpnents invlved in the safety functins (NCU, NX, Mtr Mdules, DRIVE-CLiQ mtrs) can be mixed withut having t adapt the firmware versins. Frm SINUMERIK sftware release 1.5/2.5 and higher, the fllwing applies: The firmware versins f the Mtr Mdules, Sensr Mdules and DRIVE-CLiQ mtrs invlved in the safety functins (these include integrated Sensr Mdules) must be adapted t the SINAMICS firmware versin f the NCU. This is realized autmatically when bting if parameter p9826 (firmware, autmatic) is set t 1 (standard setting). When Safety Integrated is used, parameter p9826 (firmware, autmatic) must be set t 1 and must nt be re-parameterized. Fr a Safety Integrated acceptance test, the safety firmware versins f all f the Mtr Mdules, Sensr Mdules and DRIVE-CLiQ mtrs invlved in the safety functins must be read-ut, lgged and checked against the fllwing list: http://supprt.autmatin.siemens.cm/ww/view/de/28554461 Every line in the tables represents a permissible cmbinatin f the safety firmware versins. The maximum drive system utilizatin f the CU r NX must nt exceed 80% (the utilizatin level is displayed in parameter 9976[xx]). The NCU lad level as a result f the psitin cntrller and interplatr shuld nt exceed 50% in the reset state. The actual lad can be checked under Diagnsis / System resurces. Cam utput (psitin switching cycles) fr mdul rtary axes is nt pssible in a time windw < 4 IPO clck cycles. The MPPs and MCPs PN are perated in the Ethernet mde at the 840D sl. Switch psitins 9 and 10 simultaneusly "n" (PN mde) is nt permissible. The machine data t describe the spindle dynamics must be set s that they apprximately crrespnd t the actual dynamics f the spindle. f the values are unnecessarily increased, then alarms can ccur at the transitin frm spindle peratin t psitining peratin. NCU 7xx.2 PN: It is nt pssible t access Prfinet PLC I/O frm the NCK via system variables. NCU 7xx.2 PN: Prfinet interfaces 1 and 2 (upper tw) are available. The "Parking axis" functin with an SMI encder is nt pssible withut pwer ff/n. Alarm 7300: If NC archives frm sftware releases < NCK 75.00.00 are used, Alarm 7300 is utput if MD18235=0. MD18235=20000 is the standard setting. The functin "Apprach fixed stp G75" is nt permissible fr active radius cmpensatin G41 / G42 (Alarm 14091, Index 9). During fixed-pint apprach with G75, the fixed pint is apprached with nn-linear interplatin (RTLIOF). As a result, the axis are traversed with the set jerk fr the psitining axes ($MA_JOG_AND_POS_MAX_JERK). Machine data 11295[0..9] nw cnfigures the memry. When a change is made, this is nt signaled by an alarm. Values deviating frm the standard must be remved in existing archives befre making the upgrade. Alarm 8025: Advanced Surface 6FC5800-0AS07-0YB0 is an ptin and is interlcked using an ptin data. If yu wish t use the X127 service interface with a PG/PC fr an NCU7x0.2 with SW 2.6, then it has t be nted that the netwrk interface f the PG/PC perates in the "DHCP client" mde - i.e. the "IP address is autmatically allcated". If the netwrk interface f the PG/PC has been set t a fixed IP (192.168.215.xx), then althugh a ping ges t X127, neither with Step7 nr with an HMI is it pssible t g nline. The firewall is activated as the default setting. An SMI mtr cannt always be cmmissined after the DMC20/DME20. STEP 7 hardware cnfiguratin Sinumerik NCU 7xx.2 PN: The different versins V2.4 / V2.6 / V2.7 in the hardware catalg refer t the apprpriate PLC perating system f the PLC 319. The PLC perating system is part f the NCU sftware and thus depends n the NCU sftware versin. The perating system included in the sftware versin can be checked in the diagnstic screen (Diagnsis / Versin / PLC / Details). As a cnsequence, the NCU must be selected in the STEP 7 hardware cnfiguratin. Example: The NCU Sftware Versin 2.6 HF2 cmprises a PLC perating system 319-3PN/DP Versin 27.90.xx. Siemens AG 2010 I DT MC R&D 51 Page 9 f 39

CNC Sftware 2.6 SP1 HF2 Therefre, a NCU 7xx.2 PN (V2.7) must be selected in the hardware cnfiguratin. The Sftware Versin 2.6 SP1 requires the PLC Tlbx V02.06.06. The NCU Link has nt been released in cmbinatin with safety axes. The behavir f the NCK with regard t the dynamic ffset values ACC, ACCLIMA, VELOLIM, VELOLIMA, JERKLIM, JERKLIMA has changed. The machine data descriptin shws the individual effect. Archives with MD 19730.11 = false are incmpatible. The machine data 19730.11 (hmi_functin_mask) must always be set. The machine data 18150 must be increased when defining mre than tw channels. Archives with 18150=150 (standard) may be incmpatible. Archives with MD 32250 > 0 are incmpatible. With MD32250 > 0, speed setpint r trque setpint standardizatin is n lnger transferred frm the drive. The interface signal "Invert M3/M4" nw als acts when tapping with G331/G332. In applicatins in which the interface signal is always set t "1", the spindle is nw rtated in the incrrect directin with G331/G332. T achieve a behavir that is cmpatible with earlier versins, the bit 22 in MD35035 must be set t "1" (the standard default is 0). Archives with MD28253=100 (ld default value) may be incmpatible. Change the MD int 200 (new default). Archives with MD19730[0] =0 are incmpatible. Sftkeys are missing in MDA. Change the MD int 804hex. Due t an implementatin errr, Spline Interplatin culd be released withut a license alarm. If this feature has been used, yu require a new license key. S far, the gear stage 1 culd be preset with 0 and 1 in the DB[axis].DBB16. Nw, a gear stage change is always requested when specifying 0 in the data byte 16. Upn acknwledgement f the gear stage change with "0", the Alarm 22010 "Actual gear stage des nt crrespnd t the setpint gear stage" is utput. It may be necessary t adapt the user PLC prgram. If the ADI4 bard is perated n an NCU7xx.PN, all ndes cnfigured n the Prfibus must be prvided as hardware. Startup with setpint nt equal t actual cnfiguratin is nt permissible. The functin "PLC axes" has nt been released fr NCU7xx.PN. The functin "Safe cams" has nt been released. The machine data 21180 $MC_ROT_AX_SWL_CHECK_MODE may nt deviate frm the standard. The functin TANGON with additinal parameter "P" has nt been released. Remedy: Use the standard setting "S". The Siemens cycles are laded upn each startup frm the CF card t the CPU. This behavir can be switched ff / n by using the service cmmands sc disable s_cycles / sc enable s_cycles and perfrming a subsequent general NC reset. The cntents f the Siemens GUD variables (SGUD) have been relcated in PGUD. T be able t lad archives cmprising SGUD, these must be prcessed. Otherwise, the cntents f the SGUD and PGUD variables may be prvided twice. Operating the prgram NC_ARC_UPDATE System requirement: Windws XP with SP2 r SP3 Area f validity: This tl allws t prcess NC archives which have been created with SINUMERIK 840D sl, SW 2.5 r later, befre reading them in in SW 2.6 SP1. The definitins f data blck SGUD.DEF are adapted t the new Sftware Versin 2.6 SP1 r later. Functin: The prgram NC_ARC_UPDATE remves GUD variables frm NC archives, which are included in the files SGUD.DEF and PGUD.DEF. Operatin: 1. Cpy the file NC_ARC_UPDATE.exe int a directry n the drive C:. 2. Duble-click n NC_ARC_UPDATE.exe. Siemens AG 2010 I DT MC R&D 51 Page 10 f 39

CNC Sftware 2.6 SP1 HF2 Fig. 1: Start screen 3. Actuate the Next sftkey. Fig. 2: Drive and directry selectin fr riginal archive 4. Actuate the Next sftkey. Siemens AG 2010 I DT MC R&D 51 Page 11 f 39

CNC Sftware 2.6 SP1 HF2 Fig. 3: Display f the NC archives which can be cnverted. Siemens AG 2010 I DT MC R&D 51 Page 12 f 39

CNC Sftware 2.6 SP1 HF2 5. Press the buttn Arrw dwn resp. use the muse t select the archive. The selected NC archive is highlighted in blue. Fig. 4: Archive selectin 6. Actuate the sftkey Accept area:. Fig. 5: Archive selected Siemens AG 2010 I DT MC R&D 51 Page 13 f 39

CNC Sftware 2.6 SP1 HF2 7. Actuate the Next sftkey Fig. 6: Step display 1st step 8. Actuate the Next sftkey Fig. 7: Step prcessing Siemens AG 2010 I DT MC R&D 51 Page 14 f 39

CNC Sftware 2.6 SP1 HF2 9. Actuate the Start sftkey. Fig. 8: Start the 1st step 10. Actuate the OK sftkey. The selected NC archive is prcessed and a new archive called Update.arc is generated. Update.arc is stred in the same directry as the riginal archive. Fig. 9: End f prgram Siemens AG 2010 I DT MC R&D 51 Page 15 f 39

CNC Sftware 2.6 SP1 HF2 Machine data change as a result f the changed Drive ES SlaveOM Drive ES SlaveOM is respnsible fr allcating addresses f the drive units at the Prfibus f the PLC. Addresses are allcated in the PLC HW Cnfig. The addresses allcated here must be entered int the NC machine data MD13050[nn] and when safety is active they must be entered int MD10393[nn] - crrespnding t the axis cnfiguratin required. When Starter frm V4.1.n and higher is installed (later, als with the installatin f Tlbx V2.6), the "new" Drive ES SlaveOM is linked in. Nw - fr each CU r NX - an address space is reserved fr 6 axes - this is different than previusly. This ccurs when newly generating r adapting a PLC hardware cnfiguratin. As a result, under certain circumstances, addresses can shift r gaps can ccur. This mdified address distributin must then be cmmunicated t the NC in machine data 13050[nn] and when safety is active, in MD10393[nn] as therwise, the axis assignments are n lnger crrect. This is especially the case if yu are wrking with the existing NC data backups. The reasn fr this is that they n lnger match the PLC hardware cnfiguratin. Further, in HW Cnfig, the address f telegram 390 (PZD-2/2) f the first NX changes frm 6516 t 6530. When using additinal NC mdules, the address is incremented with an ffset f 10. Machine data MD13120[1+n] must be apprpriately adapted. If existing PLC prjects are imprted int an S7 envirnment with "new" Drive ES SlaveOM, then the ld address cnfiguratins are kept. Hwever, drive bjects that have been newly inserted in this prject have the new address allcatin. A standard "new" address allcatin is achieved using "rerganized addresses". If, fr NX bjects frm an existing cnfiguratin, "Standard telegram 1 (PZD-2/2)" is entered, then this must be replaced by telegram 390 in rder t achieve a standard, new address allcatin. Example: An NCU is cnfigured with a Sinamics Integrated and tw NX10 each with 3 axes. Address distributin with the "ld" versin f Drive ES SlaveOM: On the NX10_1, the 3rd axis has address 4420 On the NX10_2, the 1st axis has address 4460 Address distributin with the "new" versin f Drive ES SlaveOM: On the NX10_1, the 3rd axis has address 4420 On the NX10_2, the 1st axis has address 4580 Tip: When re-cnfiguring existing cnfiguratins, in rder that a cmplete change ver is made t the new addressing, a start shuld be made at the lwest slave number t initiate the address allcatin using the key "addresses". All f the slaves have been allcated new addresses, if the nte "N change" is utput fr each slave when initiating the address allcatin. "Old" versin f Drive ES SlaveOM Siemens AG 2010 I DT MC R&D 51 Page 16 f 39

CNC Sftware 2.6 SP1 HF2 Siemens AG 2010 I DT MC R&D 51 Page 17 f 39

CNC Sftware 2.6 SP1 HF2 PLC HW cnfiguring Siemens AG 2010 I DT MC R&D 51 Page 18 f 39

CNC Sftware 2.6 SP1 HF2 NX10_1 Siemens AG 2010 I DT MC R&D 51 Page 19 f 39

CNC Sftware 2.6 SP1 HF2 NX10_2 Siemens AG 2010 I DT MC R&D 51 Page 20 f 39

CNC Sftware 2.6 SP1 HF2 "New" versin f Drive ES SlaveOM Siemens AG 2010 I DT MC R&D 51 Page 21 f 39

CNC Sftware 2.6 SP1 HF2 NX10_1 Siemens AG 2010 I DT MC R&D 51 Page 22 f 39

CNC Sftware 2.6 SP1 HF2 NX10_2 Siemens AG 2010 I DT MC R&D 51 Page 23 f 39

CNC Sftware 2.6 SP1 HF2 Machine data 13050[nn] Siemens AG 2010 I DT MC R&D 51 Page 24 f 39

CNC Sftware 2.6 SP1 HF2 Rerganizing addresses 4. Functinal imprvements and further develpments f NCK as cmpared t V2.6 SP1 (NCK 78.04.02) 5. SINUMERIK Operate Functinal extensins in SINUMERIK Operate 2.6 SP1 HF1 as cmpared t 2.6 SP1 Display f user icns in the large header f the Machine area User icns can be displayed in the secnd header line f the machine peratr area. In this case, the prgram name is displayed in the right field f the third header line. Active stp cnditins verlay the prgram name display. The user icn display is cntrlled via PLC bits. 32 bits are available fr this. 16 psitins are prvided t display the user icns in the header. The icns must be prvided as PNG files and stred in the file system (/user/hmi/ic/ic640, etc) fr the specific reslutin. The user icns are cnfigured in the sectin [UserIcns] f the file slmahdcnfig.ini. The fllwing must be stated: - The basic address f the PLC duble wrd including the bits required t cntrl the icn display and - fr each bit used, the file name f the user icn and the psitin where the user icns shall be displayed. Example: [UserIcns] USER_ICON_BASE=DB19.DBB80 ; set the start byte f the plc duble wrd that displays the icns ; (DB19.DBD80) Siemens AG 2010 I DT MC R&D 51 Page 25 f 39

CNC Sftware 2.6 SP1 HF2 UI_0 = icn1.png,4 UI_1 = icn2.png,6 ; shw icn1.png n psitin 4 if bit 0 (DB19.DBX83.0) is set ; shw icn2.png n psitin 6 if bit 1 (DB19.DBX83.1) is set Functinal extensins in SINUMERIK Operate 2.6 SP1 HF2 as cmpared t 2.6 SP1 HF1 PR number Internal DT n. Shrt text Easy: Crash when using the ROUND cmmand AP00989357 AP00989815 AP00993265 AP00995067 MiJ/ V2.6 SP1, set edge in ther ZO -> HMI freezing AP01002132 AP01002772 2.6.1: Crash upn cpy / paste wait marks AP01003088 AP01004826 Exceptin after pressing "Expand all blcks" and "Synchrn. view" AP01008220 AP01009876 2.6.1 Exceptin when string setup data AP01007931 AP01008933 2.6.1: Tapping: Thread pitch destryed by fllwing tl Functinal extensins in SINUMERIK Operate 2.6 SP1 HF1 as cmpared t 2.6 SP1 PR number Internal DT n. Shrt text AP00941509 AP00951133 ST: The prgram runs are nt synchrnus during the simulatin AP00984687 AP00956955 Cntur vilatin when simulating with less than 100% verride AP00941603 AP00957132 The main spindle may be started at a high speed after SSL AP00960336 AP00968332 On a 2-channel wrkpiece, n cntur lines in channel 1 during the simulatin AP00958899 AP00970298 Setup data files cannt be pened under System data AP00928470 AP00970311 Spradic HMI crashes withut infrmative CrashLgs AP00971136 AP00971536 Simulatin crashes AP00974378 AP00975018 Incrrect display during the simulatin AP00961083 AP00975024 Simulatin, start-stp key with single blck AP00979784 AP00980576 ZO fine fr G521 is nt crrectly displayed AP00981611 AP00981811 The HMI crashes in case f lnger runtime AP00993643 AP00995056 DIN prgram pening using the blck structure may last very lng AP00981965 AP00984191 Spradic HMI crash AP00985554 AP00989836 The HMI gets spradically stuck when the SINAMICS fault message 120407 is utput AP00988969 AP00991345 Axis gaps lead t an incmplete simulatin display Simulatin ntes: With multi-channel ShpTurn prgrams, the functin "Spindle speed frm anther channel" leads t an incrrect channel synchrnizatin during the simulatin. As a remedy, prgram the spindle speed in each channel. Siemens AG 2010 I DT MC R&D 51 Page 26 f 39

CNC Sftware 2.6 SP1 HF2 In rder t prevent prblems in the half-sectin display in the turning simulatin, we recmmend that yu create the file /em/sinumerik/hmi/cfg/slsimcnfigsettings.xml with the fllwing cntents: <?xml versin="1.0" encding="utf-8" standalne="yes"?> <CONFIGURATION> <DisplayOptinsMask> <!-- ** enable Racaster fr Halfcut ** --> <HalfCutRayCasterEnable type="int" value="0"/> </DisplayOptinsMask> </CONFIGURATION> 5.1 Functinal extensins in SINUMERIK Operate 2.6 SP1 as cmpared t 2.6 HFx Operatin n multi-channel NCU, including the ShpMill / ShpTurn and simultaneus recrding ptins Multi-channel display in the Machine area Multi-channel editr 5. 2 Ntes regarding SINUMERIK Operate: The SINUMERIK Operate 2.6 SP1 sftware is autmatically started as a cmpnent f the CNC sftware 2.6 when NCU 7x0 is started. SINUMERIK Operate is als called "internal SINUMERIK Operate" (cntrary t the "external SINUMERIK Operate" n the PCU 50.3). The internal SINUMERIK Operate can nly be perated frm an peratr panel with TCU (e.g. OP 012+TCU, HT 8,...) which is cnnected at X120 f NCU 7x0 using Ethernet. Operatr cntrl via PC/PG using the VNC viewer is pssible. The cnfiguratin data such as e.g. PLC message and alarm texts must be saved n the CF card f the NCU in the crrespnding directries under /card/user/sinumerik/hmi/... r /card/em/sinumerik/hmi/... (refer t the cmmissining instructins HMI sl). The file system n the CF card can nly be accessed "nline", i.e. nly when the NCU is running. Data can be transferred using a USB stick r netwrk cnnectin via the SINUMERIK Operate peratr interface (Cmmissining / System data area) r using a netwrk cnnectin and the RCS Cmmander tl r WinSCP. IMPORTANT: Names f cnfiguratin files must always be written in lwer case letters. When upgrading frm CNC-SW 2.4, under certain circumstances, display MD values must be manually cnverted (frm the hmi_md.ini file) int the crrespnding new NC-MD. Refer t HMI sl cmmissining instructins, sectin 9.1 fr the cnversin table. Fr string part prgrams and archives n the CF card ("lcal drive"), ptin 6FC5800-0AP12-0YB0 "additinal HMI user memry n CF card" is required. Ntice: Fr a general NCK reset, the ptin is als deleted and as a cnsequence, the "lcal drive" is n lnger available until the ptin is set again. Existing data is kept. When perating an NCU withut TCU (i.e. nly with HMI Advanced r HMI sl n PCU 50.3), the internal HMI sl must be deactivated. This is realized using a service cmmand "sc disable hmi". Operatr interface sftware HMI-Advanced 7.6 SP1 r the cmmissining tl 7.6 SP1 is required t cmmissin the drive. Only 1 SINUMERIK Operate may be active at 1 NCU - either the internal SINUMERIK Operate r 1 external HMI-Advanced r 1 SINUMERIK Operate fr PCU 50.3 / PC. Exceptins: Cmmissining / service; HMI-Advanced fr the main peratr statin with permanently assigned MCP and 1 tl lading statin with SINUMERIK Operate withut MCP. After changing the NC cnfiguratin r reading-in r dwnlading an NC series cmmissining archive, then an explicit data alignment may be necessary fr the simulatin. This is initiated in the cmmissining / HMI area using the "Simulatin Pwer On" sftkey n the 2nd vertical sftkey bar. Optin 6FC5800-0AP22-0YB0 simultaneus recrding: The prgram runtime display can be activated using MD 27860 $MC_PROCESSTIMER_MODE. Ladable cmpile cycles are nt backed up using NC series cmmissining archive because they are saved n the CF card f the NCU and are kept fr a general NC reset. They can be handled the same as HMI cnfiguratin data. The use f upper case/lwer case letters when specifying paths in SELECT instructins f jb lists, which refer t the part prgrams n the CF card r USB stick, is relevant and must be strictly bserved. Handling special characters in the editr: Siemens AG 2010 I DT MC R&D 51 Page 27 f 39

CNC Sftware 2.6 SP1 HF2 Text files can be edited using the SINUMERIK Operate Editr if the text files use the LF character (0aH) r the character string CRLF (0d0aH) as line r end f blck identifier. The editr cannt pen binary files. Files with the fllwing extensins.exe,.lib,.elf,.arc,.ts,.zip,.so,.png,.bmp,.ico,.cfs,.bin,.qm,.hmi,.cfg,.acx,.emf,.alm,.ard,.tgz,.pte,.cyc can neither be pened. Files that are newly generated frm the SINUMERIK Operate Editr are UTF-8-cded - and have the LF characters as end f blck identifier. Fr UTF-8-cded files, all special characters are crrectly displayed. When pening files, the SINUMERIK Operate Editr assumes that the files are UTF-8-cded. If files with anther cding are pened, e.g. with Windws page cding, then the special characters are nly crrectly displayed if the SINUMERIK Operate was changed ver t the apprpriate system language. This als invlves e.g. files that were generated using the HMI-Advanced Editr. When pening with the SINUMERIK Operate Editr, the cding f such files is nt changed. There is n autmatic cnversin int UTF-8-cding. If files were generated r prcessed with an external editr (e.g. Ntepad under Windws) and nt the SINUMERIK Operate Editr, then it shuld be nted that the file is saved, UTF-8-cded. When using Ntepad, and when saving the file as encding select "UTF-8" in the Save As dialg bx. If special characters are nt being used, then "ANSI" can als be specified as encding. Fr the V24 data transfer, the V24 mdule 6FC5312-0FA01-0AA0 must be integrated int the NCU. The functin is activated in HMI in the file /em/sinumerik/hmi/cfg/slpmcnfig.ini with the entry [V24] userv24 = true A template fr this file is prvided under /siemens/sinumerik/hmi/template/cfg. The V24 sftkeys are prvided in the PrgramManager under "Archive". The V24 baudrate is limited t max. 19200. 6. Infrmatin regarding the NCU base sftware: The Linux perating system f the NCU 7x0 is als knwn as the NCU base sftware, analg t the base sftware fr the PCU 50.3. The assciated dcumentatin is prvided n the DVD supplied in IM7. When bting, the NCU base sftware ensures that the NC, PLC and HMI sftware start - and if it is being used - that the TCU is als bted. The NCU base sftware is user-rientated, i.e. yu must lgn with a lgin and passwrd and yu are then allcated certain access rights. Presently, this is nly relevant fr the access t a Linux service shell r fr access t the CF card using RCS cmmander r WinSCP. Fr cmmissining and service, the "manufact" lgin is used tgether with the passwrd "SUNRISE" (bserve upper and lwer case letters!). The Linux service shell is entered at the TCU by simultaneusly pressing the "Area changever" and "Recall" keys (F10 and F9), fllwed by "Scan fr Servers", "2" r by bting the NCU service system frm the USB stick. After bting the NCU 7x0 frm a USB stick with the NCU service system, the "manufact" lgin and "SUNRISE" passwrd must als be entered assuming that the CF card cntains CNC sftware that can run. If this is nt the case (e.g. if the CF card is empty), then in this case, the lgin is "admin" fllwed by "SUNRISE" as passwrd. Using the cmmand "sc help", in this service shell yu btain a list f the syntax f all f the available service cmmands. 6. 1 Netwrking: Please bserve the current dcumentatin "Operatr cmpnents and netwrking (IM5) Versin 03/2010"! All f the settings regarding netwrking and TCU cnfiguratin can als be perfrmed using the "System Netwrk Center"; this is available n the PCU 50.3 as well as n the NCU. Imprtant system and netwrk settings f the NCU base sftware are present in the basesys.ini file in the directry /card/user/system/etc. - and can be changed there. The riginal basesys.ini is lcated under /card/siemens/system/etc with the name "template-basesys.ini". Every NCU in the plant r system netwrk shuld be allcated a unique ("infrmative") cmputer name with the entry "Hst name=..." in basesys.ini. Upper case/lwer case letters, numbers and minus symbl characters are permitted. The DHCP server f the NCU shuld always be switched n. When changing IP addresses f NCUs / PCUs, the service cmmand "sc clear dhcp" shuld be run in rder that the change becmes effective. Siemens AG 2010 I DT MC R&D 51 Page 28 f 39

CNC Sftware 2.6 SP1 HF2 6.1.1 Cnfiguratin f ne NCU with TCUs and MCPs With this cnfiguratin, principally, there are n special settings required in basesys.ini. DHCP server and internal HMI-sl remain switched n. 6.1.2 Cnfiguratin f ne NCU with ne PCU 50.3, MCPs and where applicable TCUs With this cnfiguratin, the fllwing settings are required in the basesys.ini f the NCU: Hst name =... SyncMdeDHCPD_SysNet = ON_MASTER Generally, the internal HMI-sl shuld be switched ff because perating tw HMIs (HMI-Advanced and Operate) n ne NCU is nly permissible in special cases. We recmmend that PCU 50.3 base sftware frm V8.6 SP1 and higher is used n the PCU 50.3. If there is a TCU (HT8) in the system that is t be switched as standard t the PCU 50.3, then the fllwing entries MaxHstIndex = 1 [hst_1] Address = <IP address f the PCU> must be entered n the NCU in the file/card/user/cmmn/tcu/<tcu-nama>/cmmn/tcu/cnfig.ini. 6.1.3 Cnfiguratin f several NCUs and where applicable 1 r several PCUs, TCUs, MCPs With this cnfiguratin, the fllwing settings are required in the basesys.ini f the NCU: unique hst name =... fr each NCU unique InternalIP=... same InternalNetMask=... precisely ne NCU with SyncMdeDHCPD_SysNet = ON_MASTER When first bting after netwrking, the DHCP master shuld first bt and then the ther statins. PCU base sftware frm V8.6 SP1 and higher is required n the PCU 50.3. The default cnfiguratin "Cmplete TCUsupprt" shuld be kept in the System Netwrk Center, tab TCU supprt. "Sync mde lw pririty" is recmmended under the tab DHCP-Settings. All peratr statins in the plant/system netwrk (TCUs, HT8, PCU 50) are managed n the NCU with "ON_MASTER", i.e. the cnfig.ini files - relevant during the runtime - and als the.leases file with all f the IP addresses allcated in the system are lcated there. The cnfig.ini files are distributed t all ther NCUs / PCUs frm the master NCU with the service cmmand "sc distribute tcudata". With the service cmmand "sc clear dhcp" fllwed by pwering dwn/pwering-up the cmplete system, the NCUs / PCUs are allcated, their specified IP addresses and these are re-allcated fr the TCUs and MCPs; the.leases file is then distributed t all ther NCUs / PCUs. Imprtant: With the System Netwrk Center, tab OPs, the cnfig.ini files f all peratr statins can be directly edited n the master NCU n each PCU 50.3. The data is autmatically distributed t all NCUs / PCUs with each change. 7. Cycle packages: In the CNC Sftware Versin 2.6 SP1, the fllwing cycle packages are included n the CF card: Cycles (technlgical cycles) Measuring cycles ISO cycles ShpMill cycles ShpTurn cycles All these Siemens cycles are autmatically laded int the NC during the NCU startup. The crrespnding variables are stred in the definitin file PGUD. Imprtant infrmatin: Siemens AG 2010 I DT MC R&D 51 Page 29 f 39