Control Circuit Components

Control Circuit Components, IO Link I/O Modules for Operation 6/2 Introduction in the Control Cabinet, IP20 6/2 Transmission technology 6/101 Introduction 6/3 Configuration examples 6/102 SlimLine 6/4 Communications overview 6/104 F90 module 6/5 specification 6/104 Flat module 6/7 ASIsafe Special integrated solutions 6/7 Introduction 6/105 communication modules 6/8 safety monitors Modules with special functions 6/12 safety modules 6/108 Counter modules 6/15 3SF1 Position Switches 6/109 Ground-fault detection modules 6/16 Plastic enclosures Overvoltage protection module 6/18 Metal enclosures 6/110 Modules with special functions 6/20 3SF1 Position Switches with Overvoltage protection module Separate Actuator Motor starters for operation 6/21 Plastic enclosures in the control cabinet 6/22 Metal enclosures 6/23 3SF1 Position Switches with Tumbler 6/111 3RA6 compact feeders 6/24 Plastic enclosures General data 6/25 Metal enclosures 6/113 3RA61 direct-on-line starters 6/26 3SF1 hinge switches 6/114 3RA62 reversing starters Plastic enclosures 6/115 Accessories for 3RA6 direct-on-line 6/27 Metal enclosures and reversing starters 6/28 F adapters 6/120 Infeed system for 3RA6 for EMERGENCY STOP control devices Motor starters for operation in the field, 6/29 EMERGENCY STOP pushbuttons high degree of protection for 6/127 compact starters, 400 V AC 6/30 3SF2 cable-operated switches 6/130 3RK1 3 ECOFAST motor starters 6/31 SIMATIC FS400 light curtains and soft starters SIMATIC FS400 IP65/67 Motor Starters light curtains and light grids and Load Feeders 6/36 3SF78 44 ASIsafe series 6/131 Motor starters, 24 V DC internal evaluation, Type 4 IP20 Motor Starters and Load Feeders 6/42 3SF78 42 ASIsafe series 6/133 load feeder module external evaluation, Type 4 6/135 SIRIUS soft starters 6/49 3RG78 46 series, Internal evaluation, 3SF5 Pushbutton Units and Type 4, Standard function package, Indicator Lights transistor output 6/136 Enclosure General Data 6/53 3RG78 43 series, Internal evaluation, 6/137 enclosures Type 2, Standard Function package, with standard fittings Transistor output 6/138 Components for enclosures 6/57 Mounting parts 6/139 Customer-specific 6/66 SIMATIC FS600 laser scanner enclosures 6/60 ASIsafe laser scanner 6/140 front panel module 6/145 connections for LOGO! 6/73 Master Master for SIMATIC S7 6/146 Power supply units 6/73 CP 142-2 6/146 power supplies, IP20 6/75 CP 243-2 6/147 Transmission Media 6/77 CP 343-2 6/147 shaped cables 6/79 CP 343-2 P Network transitions 6/148 System components and accessories 6/81 Notes 6/148 Repeater/extender 6/150 Extension plugs 6/82 Slaves 6/153 Addressing units I/O modules for operation in the field 6/154 analyzers 6/82 Introduction 6/157 Miscellaneous accessories 6/83 Digital I/O modules, IP67 K60 6/85 Digital I/O modules IP68 / IP69K K60R 6/88 Digital I/O modules, IP67 K45 6/90 Digital I/O modules IP67 K20 6/96 Digital I/O modules, IP67 user modules 6/97 Analog I/O modules, IP67 K60 Siemens complete offering is found in Section 6 of the Siemens IK PI 2009 Catalog. In this section you will find the Table of Contents for Section 6 of the Siemens IK PI 2009 catalog and overview information on and ASIsafe. A PDF version of Section 6 on can be downloaded from the Siemens' Internet Site at: www.sea.siemens.com/asinterfacesupplement IO-Link is a new communication module for sensors and actuators is also included in this section. You can find more information at: www.siemens.com/io-link Siemens IK PI 2009 Contents Pages Introduction 6/2 Transmission technology 6/2 Configuration examples 6/3 Communications overview 6/4 specification 6/5 ASIsafe 6/7 Introduction 6/7 safety monitors 6/8 safety modules 6/12 3SF1 Position Switches 6/15 Plastic enclosures 6/16 Metal enclosures 6/18 3SF1 Position Switches with Separate Actuator 6/20 Plastic enclosures 6/21 Metal enclosures 6/22 3SF1 Position Switches with Tumbler 6/23 Plastic enclosures 6/24 Metal enclosures 6/25 3SF1 hinge switches Plastic enclosures 6/26 Metal enclosures 6/27 F adapters for EMERGENCY STOP control devices 6/28 EMERGENCY STOP pushbuttons for 6/29 3SF2 cable-operated switches 6/30 SIMATIC FS400 light curtains 6/31 SIMATIC FS400 light curtains and light grids 3SF78 44 ASIsafe series internal evaluation, Type 4 6/36 3SF78 42 ASIsafe series external evaluation, Type 4 6/42 3RG78 46 series, Internal evaluation, Type 4, Standard function package, transistor output 6/49 3RG78 43 series, Internal evaluation, Type 2, Standard Function package, Transistor output 6/53 Mounting parts 6/57 SIMATIC FS600 laser scanner 6/66 ASIsafe laser scanner 6/60 Contents Pages Master 6/73 Master for SIMATIC S7 CP 142-2 6/73 CP 243-2 6/75 CP 343-2 6/77 CP 343-2 P 6/79 Network transitions Notes 6/81 Slaves 6/82 I/O modules for operation in the field Introduction 6/82 Digital I/O modules, IP67 K60 6/83 Digital I/O modules IP68 / IP69K K60R 6/85 Digital I/O modules, IP67 K45 6/88 Digital I/O modules IP67 K20 6/90 Digital I/O modules, IP67 user modules 6/96 Analog I/O modules, IP67 K60 6/97 I/O Modules for Operation in the Control Cabinet, IP20 Introduction 6/101 SlimLine 6/102 F90 module 6/104 Flat module 6/104 Special integrated solutions communication modules 6/105 Modules with special functions Counter modules 6/108 Ground-fault detection modules 6/109 Overvoltage protection module 6/109 Modules with special functions 6/110 Overvoltage protection module 6/110 continued on next page 14/1

Control Circuit Components, IO-Link Contents Slaves continued Pages Motor starters for operation in the control cabinet 3RA6 compact feeders 6/111 General data 3RA61 direct-on-line starters 6/113 3RA62 reversing starters 6/114 Accessories for 3RA6 direct-on-line and reversing starters 6/115 Infeed system for 3RA6 6/120 Motor starters for operation in the field, high degree of protection compact starters, 400 V AC 6/127 3RK1 3 ECOFAST motor starters and soft starters 6/130 IP65/67 Motor Starters and Load Feeders Motor starters, 24 V DC 6/131 IP20 Motor Starters and Load Feeders load feeder module 6/133 SIRIUS soft starters 6/135 Pushbutton Units and Indicator Lights Enclosure General Data 6/136 enclosures with standard fittings 6/137 Components for enclosures 6/138 Customer-specific enclosures 6/139 front panel module 6/140 connections for LOGO! 6/145 Power supply units 6/146 power supplies, IP20 6/146 Transmission Media 6/147 shaped cables 6/147 System components and accessories 6/148 Repeater/extender 6/148 Extension plugs 6/150 Addressing units 6/153 analyzers 6/154 Miscellaneous accessories 6/157 IO-Link Catalog No. Prefix 3RA6 3RG783 3RG784 3RG90 3RK11 3RK12 3RK13 3RK14 3RK19 3RK22 3RK24 3RK27 3RV19 3RX7 3RX8 3RX90 3RX95 3SF1 3SF2 3SF54 3SF55 3SF58 3SF59 6GK12 6GK19 6GK7 Description Compact Starter SIMATIC FS600 Laser Scanner Light Curtains and Light Grids I/O Modules in Control Cabinet Safety Monitor, Analog I/O Modules Compact Safety Modules, I/O Modules, Counter Modules, Communication Modules Enclosed Motor Starters, ECOFAST Starters Compact Safety Modules, I/O Modules, Communication Modules, Ground Fault Protection Modules, Connections for LOGO! Accessories I/O Modules I/O Modules, Communication Modules ASI System Manual Accessories for Compact Starter Accessories for Light Curtains & Light Grids Accessories for Laser Scanners ASI Shaped Cables ASI Power Supplies Position Switches & Key Interlock Switches Cable Operated Switches F Adapters for E-Stops E-Stop Stations Pilot Device Stations, Front Panel Module Pilot Device Accessories Repeater/Extender Manuals for SIMATIC S7 Masters Masters for SIMATIC S7 Contents Pages Selection and ordering data 14/7 Technical data 14/8 Dimensional drawings 14/8 14/2

Introduction Communication overview Overview System components Numerous system components are offered for implementing the communication. The key elements of a system installation are: Master interface modules for central control units such as SIMATIC S5 and SIMATIC S7, ET 200 M distributed peripherals shaped cables Network components such as repeaters/extenders Power supplies for slaves, modules for connection of standard sensors/actuators Actuators and sensors with integrated slave ASIC Safety modules for transmitting safe data through Address programming units for setting the slave address AS Interface master SIMATIC S7-300 SIMOTION C SIMATIC S7-200 CP 343-2 CP 343-2 P CP 343-2 P CP 243-2 Technical specifications Standard EN 50295 / IEC 61158 Topology Line, star or tree structure (same as electrical wiring) Transmission medium Unshielded two-conductor cable (2 x 1.5 mm 2 ) for data and auxiliary power Connection methods Contacting of the cable by insulation piercing method Maximum cable length 100 m without repeater/extender; 200 m with extension plug; 300 m with repeater or extender; 600 m with repeater/extender and extension plug (parallel switching of repeaters) Maximum cycle time 5 ms with full expansion, 10 ms when using A/B technology, profile-specific for Spec 3.0 slaves; Number of stations per line Number of binary sensors and actuators Access control Error safeguard 31 slaves according to Spec. V2.0; 62 slaves (A/B technology) according to Spec. V2.1 and V3.0, integrated analog value transmission Max. 124 I/124 O according to Spec. V2.0; Max. 248 I/186 O according to Spec. V2.1; Max. 496 I/496 O according to Spec. 3.0 Cyclic polling master slave method, cyclic data transfer by host (PLC, PC) Identification and repetition of faulty message frames AS Interface links PROFIBUS DP/AS-i LINK Advanced DP/ Link 20E DP/AS-i F-Link More information For the SIMATIC NET products referred to above (order numbers 6GK..., 6XV1...) please also note the conditions of application, which can be consulted on the Internet site quoted below. You can find more information on the Internet at: http://www.siemens.com/simatic-net/ik-info IE/AS-i LINK PN IO PROFINET Industrial Ethernet G_IK10_XX_20009 masters and links (see Routers) 14/3

Introduction specification Overview Safety monitor Safe input slaves 4DI/4DO in A/B technology 8DI/8DO in A/B technology Additional analog profiles Transmission of serial data ASi Spec. V3.0 S p e e d / F l e x i b i l i t y 31 slaves 5 ms bus cycle 62 slaves (10 ms) Analog profiles Better diagnostics ASi Spec. V2.1 ASIsafe ASi Spec. V2.0 NSA0_00453a 1994 1998 2001 2005/2006 Technology development of the System limitations of specification specification Maximum number of slaves Number of digital inputs Number of digital outputs Digital Analog ASIsafe Version 2.0 31 31 31 31 4 = 124 31 4 = 124 Version 2.1 62 31 31 62 4 = 248 62 3 = 186 Version 3.0 62 62 31 62 8 = 496 62 8 = 496 Expansions of Specification 2.1 Specification 2.1 enables the number of network stations to be doubled from 31 to 62. Using the so-called expanded addressing system, the 31 addresses available in an network can be split into two. If this option is used for each of the 31 slaves, the maximum number of stations in an network is then 62. The so-called A/B slaves can have a maximum of four inputs and three outputs. Expanded addressing is only possible for digital slaves, not for analog slaves and safety-oriented slaves (ASIsafe). Another function of the Specification V2.1 is the integrated analog value transmission function. In this case "integrated" means that no special function blocks are required for accessing the analog values. It is just as easy to access the analog values as the digital values. The integrated analog value transmission function can be used with analog slaves which support the profiles 7.3 and 7.4. Expansions of Specification 3.0 The Specification 3.0 enables the connection of up to 1000 digital inputs and outputs (profile S-7.A.A: 8DI/8DO as A/B slave). New profiles have also enabled the option of expanded addressing for analog slaves. Acceleration of analog value transmission through "Fast Analog Profile". Variable use of analog modules: Optional parameterization of resolution (12/14 bit) and 1 and 2-channel capability. Asynchronous serial protocol 100 baud or 50 baud, bidirectional. 14/4

Introduction specification masters To be able to operate A/B slaves on an network you must also use master modules that meet the minimum requirements of Specification 2.1. A/B technology is supported by the masters of the SIMATIC S7 and the DP/ links from Siemens. Only standard slaves and A slaves (= A/B slave with an A address) can be operated on masters which do not support Specification 2.1. The subaddress of A/B slaves is set to "A" in the as-delivered state. The new masters that comply with Specification 3.0 support all new slave profiles, but are also fully backwards compatible. specification Available masters Version 2.1 S7-200 (CP 243-2) Version 3.0 DP/AS-i Link Advanced IE/AS-i Link PN IO, S7-300 (CP 343-2, 343-2P), DP/AS-i Link 20E The specification relevant for the respective slave is noted in the section "Selection and ordering data". The exact slave profile is shown in the section "Technical specifications" in the Technical Information LV 1 T. Communication cycle specification Maximum cycle time Slave profile Version 2.0 5 ms S-X.0, S-X.1, S-X.F Version 2.1 5 ms with 31 slaves, S-X.A, S-7.3, S-7.4, S-7.F 10 ms with 62 slaves Version 3.0 As for Version 2.1, and profile-specific 10 ms for inputs/outputs (e.g. 20 ms for 4DI/4DO and 40 ms for 8DI/8DO) S-7.5.5; S-7.A.5, S-B.A.5; S-7.A.7, S-7.A.8; S-7.A.9, S-7.A.A, S-6.0 Standard slaves are queried in each cycle (max. cycle time: 5 ms). If only one A or B slave is installed at an address, this slave will be queried in each cycle (max. cycle time: 5 ms). If an A/B slave pair is installed at an address, the A slave will be queried in one cycle and the B slave in the next cycle (max. cycle time: 10 ms). If only standard and/or A slaves are installed in a network, the cycle time is identical to the standard masters (max. cycle time: 5 ms). Benefits Reduction of master and power supply costs thanks to a higher number of slaves and I/Os per line Improved decentralization in plants with numerous, widely spread signals Further expansion of existing systems is possible More information More information about is available in the System Manual. The English-language System Manual can be downloaded free from the Internet at: http://support.automation.siemens.com/ww/view/en/26250840 Whether an slave is a standard slave or an A/B slave is noted in the section "Selection and ordering data" in the column "Slave Type" and can be deduced from the section "Technical specifications" of the slave in question in the Technical Information LV 1 T. All slave types can be combined within a single network. 14/5

ASIsafe Introduction Overview Standard PLC Standard-Master Power supply unit Safety monitor NSA0_00005d Standard- Slave AS-i POWER Safe slave with EMERGENCY STOP Signal evaluation of slave/safety monitor Secure communication and standard communication on Safety is included The ASIsafe concept supports the direct integration of safetyrelated components, such as EMERGENCY-STOP switches, protective door switches or safety light arrays, in the network. These are fully compatible with the familiar components (masters, slaves, power supplies, repeaters, etc.) according to IEC 62062/EN 50295 and are operated in conjunction with them on the yellow cable. The signals of the safety sensors are evaluated by a safety monitor which not only monitors the switching signals of the safety sensors but also continuously checks that the data transmission works correctly. The safety monitor has one or two enabling circuits which are configured with two channels and are used to switch the machine or plant to the safe state. Sensors and monitors can be connected to any points of the network. Also, several monitors can be used on one network. A failsafe controller or a special master is not required. The master regards safety slaves like all other slaves and receives the safety data solely for information purposes. Hence it is also possible to expand all existing networks. ASIsafe ensures a maximum response time of 40 ms. This is the time between the signal being applied to the input of the safe slave and the output on the safety monitor being switched off. Tested safety The system was tested and approved by TÜV (Germany), NRTL (USA) and INRS (France). The transmission method for safetyoriented signals is configured for implementing applications up to Category 4 according to EN 954-1, up to PL e according to EN ISO 13849-1 and up to SIL 3 according to IEC 61508. Software With the asimon configuration software you can compile safetyoriented applications and transfer them into the monitor. The software also enables online diagnostics. Benefits No failsafe PLC or special master is required for the ASIsafe Solution local (safety monitor) Alternatively integration in SIMATIC / SINUMERIK safety architectures with the help of DP/AS-i F-Link (ASIsafe Solution PROFIsafe) Simple system structure thanks to standardized technique Safety-related and standard data on the same bus Existing systems can be expanded quickly and easily Optimum integration in TIA (Safety Diagnostics) and Safety Integrated Safe signals can be combined in groups Inclusion of the safety signals in the plant diagnostics, also on existing HMI panels Approved to Category 4 according to EN 954-1 or PL e according to EN ISO 13849-1 or SIL 3 according to IEC 61508 ASIsafe is certified by TÜV (Germany), NRTL (USA) and INRS (France) Application Integrated safety technology in the system is used wherever EMERGENCY-STOP pushbuttons, protective door interlocks, stop Category 0 and 1, two-hand operator controls and light arrays now installed. 14/6

IO-Link System overview Overview IO-Link range IO-Link is a new, innovative and standardized communication module for sensors and actuators - defined by the Profibus User Organization (PNO). IO-Link technology is based on the pointto-point connection of sensors and actuators to the control system. As such it is not a bus system but constitutes a considerable upgrade of the classic point-to-point connection. Extensive parameter and diagnostics data are transmitted in addition to the cyclic operating data for the connected sensor/actuators. The connection technology used is based on the same 3-wire connecting cables customary in today's standard sensor systems. Components of an IO-Link system: Only 2 components are required to use IO-Link: IO-Link master IO-Link device (e. g. IO-Link sensor/actuator, IO-Link I/O module) Compatibility of IO-Link IO-Link guarantees compatibility between IO-Link-capable modules and standard modules as follows: IO-Link sensors/actuators can be operated on IO-Link modules (master) as well as on standard I/O modules. IO-Link sensors/actuators as well as today's standard sensors/actuators can be used on IO-Link modules (masters). If conventional components are used in the IO-Link system, then of course only the standard functions are available at this point. Expansion through IO-Link I/O modules IO-Link compatibility also permits connection of standard sensors/actuators, i. e. conventional sensors/actuators can also be connected to IO-Link. This is done particularly economically with IO-Link I/O modules which enable several sensors/actuators to be connected to the control system simultaneously over one cable. Analog signals Another advantage of IO-Link technology is that analog signals are digitized already in the IO-Link sensor itself and are digitally transmitted by the IO-Link communication. As the result, faults are prevented and there is no extra cost for cable shielding. Integration in STEP7 Integration of the device configuration in the STEP7 environment Easy and quick engineering Consistent data storage Speedy locating and rectifying of faults Productivity is thus increased throughout all plant lifecycle phases from configuration and start-up to operation. Thanks to the Siemens IO-Link solution, even sensors and actuators below fieldbus level can be integrated to optimum effect with all their capabilities in the Totally Integrated Automation (TIA) environment. Selection and ordering data Version Order No. Liat Price $ per PU IO-Link K20 modules Type Pin assignment Connection method PU PS* (UNIT, SET, M) Weight per PU approx. kg 4 inputs Y M12 3RK5 010-0BA10-0AA0 1 1 unit 0.075 8 inputs Standard M8 3RK5 010-0CA00-0AA0 1 1 unit 0.110 3RK5 010-0BA00-0AA0 3RK5 010-0CA00-0AA0 Product Category: 14/7

IO-Link I/O modules IO-Link K20 modules Technical specifications IO-Link K20 module 4 digital inputs 8 digital inputs M12 Y assignment 3RK5 010-0BA10-0AA0 Number of I/O sockets 2 8 M8 Standard assignment 3RK5 010-0CA00-0AA0 IO-Link operating mode COM 2 (38.4 kbit/s) COM 2 (38.4 kbit/s) Supply voltage through IO-Link master Yes Yes Inputs Sensor supply, short-circuit resistant Yes Yes Current carrying capacity, sensor supply max. ma 200 400 Current carrying capacity of sockets 1... 4 total max. ma 200 200 Current carrying capacity of sockets 5... 8 total max. ma -- 200 Input current at digital input with signal "1" min. ma 11 11 Input current at digital input with signal "0" max. ma 1.5 1.5 Input voltage at digital input with signal "1" min. V 10 10 Parameters/diagnostics Parameterizable input delay Parameterizable inversion of the input signal Diagnostic signals through IO-Link Status displays Adjustable per module (1 ms, 3 ms, 15 ms, 20 ms) Adjustable per input Overload/short-circuit sensor supply IO-Link communication indicator Green/red dual LED Green/red dual LED IO-Link device indicator Green/red dual LED Green/red dual LED Inputs/outputs indicator Green LED per channel Green LED per channel Degree of protection IP67 IP67 Approvals CE (available) UL/CSA (submitted) Maximum cable length Between master and I/O module m 20 20 EMC properties CE (available) UL/CSA (submitted) Immunity to electromagnetic interference acc. to IEC 60947-1 Environment A (industrial area) Environment A (industrial area) Emitted electromagnetic interference acc. to IEC 60947-1 CISPR11, environment A (industrial area) Ambient temperature C -25... +70-25... +70 Storage temperature C -40... +85-40... +85 Mounting and dimensions Type of mounting Wall mounting on front or side Dimensions W x H x D mm 20 x 108 x 45 20 x 164 x 45 Dimensional drawings Schematics Ø 4,6 Ø 4,6 3 4 1 Pin 1: Supply L+ Pin 4: Supply L Pin 4: Input signal NSA0_00196a 100 108 Terminal assignment for input, M8 socket, standard assignment 156 164 NSA0_00439a 20 20 38 45 NSA0_00438 20 20 36 45 NSA0_00008 Pin 1: Supply L+ Pin 2: Input signal 2 Pin 3: Supply L Pin 4: Input signal 1 Pin 5: Not assigned Terminal assignment for input, M12 socket, Y assignment IO-Link K20 I/O module, 8 digital inputs, M8 (3RK5 010-0CA00-0AA0) IO-Link K20 I/O module, 4 digital inputs, M12 (3RK5 010-0BA10-0AA0) 14/8