PNEUMERCATOR Liquid Level Control Systems MODELS PD20 AND PD20 Installation Instructions Model PD20 x2 Channel Lightning Surge Protector Model PD20 x2 Channel Lightning Surge Protector COPYRIGHT 2007 PNEUMERCATOR CO., INC. TEL: (6) 29-8450 FAX: (6) 29-85 WEBSITE: www.pneumercator.com PNEUMERCATOR TECHNICAL SUPPORT (800) 209-7858 Bulletin 66 Rev. A (2/20/07) Page of 8 4/2/20 5:4:6 PM, :, COPYRIGHT 20 PNEUMERCATOR COMPANY, INC.
PD20 - x2 CHANNEL LIGHTNING SURGE PROTECTOR: Model PD20 provides protection for up to (6) circuits when (2) PM05 or PM24 modules are installed. PD20s are generally installed as close as practical to probes and/or sensors. PD20 - x2 CHANNEL LIGHTNING SURGE PROTECTOR: Model PD20 provides protection for up to (6) circuits when (2) PM05 or PM24 modules are installed. PD20s are generally installed as close as practical to a tank monitoring console such as Pneumercator E, LDE or TMS series. PM05 OR PM24 - LIGHTNING SURGE PROTECTOR MODULE: Each module consists of () independent circuits. The modules are polarized and must be installed as shown on page 8. Modules are sold () per pack separately from the PD20 and PD20 consoles, see table below. ENLARGED FOR CLARITY PM24 MODULE SHOWN MODULE PM05- (-PACK) PM24- (-PACK) DESCRIPTION 5V SURGE PROTECTOR MODULE 24V SURGE PROTECTOR MODULE TANK MONITORING CONSOLE PNEUMERCATOR E OR LDE SERIES PNEUMERCATOR TMS SERIES Bulletin 66 Rev. A (2/20/07) Page 2 of 8 4/2/20 5:4:6 PM, :, COPYRIGHT 20 PNEUMERCATOR COMPANY, INC.
GENERAL OVERVIEW EXAMPLE TANK MONITORING CONSOLE (TMS SERIES SHOWN) PD20! WARNING Refer to TMS installation manual for WARNINGS and CAUTIONS before proceeding. FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE. TYPICAL PNEUMERCATOR PROBE MODELS 2-WIRE -WIRE * MP46SC MP450S MP46SV MP462SV MP46SV TYPICAL PNEUMERCATOR SENSOR MODELS 2-WIRE -WIRE HS00-ND ES825-00 SERIES LS600 ES825-200 SERIES LS600LD SERIES LS60 HS00D RSU80 RSU800 (NON-DISCRIMINATING) MP45S MP452S * () CONDUCTOR IS PROBE GROUND WIRE. SEE WIRING ON PAGE 6. RSU800 (DISCRIMINATING) TO EARTH GROUND PD20 TYPICAL TANK W/ PROBE PD20 PD20 PD20 TYPICAL TANK W/ PROBE AND (2) 2-WIRE SENSORS TYPICAL TANK W/ PROBE AND -WIRE SENSOR (2) -WIRE SENSORS Bulletin 66 Rev. A (2/20/07) Page of 8 4/2/20 5:4:7 PM, :, COPYRIGHT 20 PNEUMERCATOR COMPANY, INC.
PD20 ENCLOSURE OUTLINE DRAWING SECTION A-A 5 6 [00] SQ. A 25 2 [20] 6 [8] OVERALL HEIGHT ALIGNMENT PIN 2 9 2 [66] (4) MOUNTING HOLES Ø 8 7 [Ø22] THRU BOTH SIDES FOR /2" NPT WATERTIGHT FITTINGS OR METRIC EQUIVALENTS A LID/COVER SHOWN FOR REF. 8 [86] GASKET NOTES:. ENCLOSURE RATING: UP TO NEMA 4X; IP 66, DIN 4005. 2. DIMENSIONS: INCHES [MM].. DRAWING SCALE: /2. 7 2 [9] 2 5 2 [62] COVER INSTALLATION COVER LABEL GASKET IMPORTANT! IF YOUR ENCLOSURE DOES NOT HAVE AN ALIGNMENT PIN AND/OR LABELS INSTALLED, ALIGN THE GASKET SHORT AND LONG SIDES AS SHOWN TO CREATE A WATERTIGHT SEAL WHEN THE COVER IS SECU. WALL MOUNT EXAMPLE SCREW ANCHOR 2 [9] LONG SIDE SHORT SIDE ALIGNMENT PIN (SEE NOTE ABOVE) (4) MOUNTING SCREWS USE #6 X /4" LENGTH MOUNTING SCREWS (7/64" [6.75 MM] MAX. SCREW HEAD DIA.) EXTERNAL BOTTOM LABEL Bulletin 66 Rev. A (2/20/07) Page 4 of 8 4/2/20 5:4:9 PM, :, COPYRIGHT 20 PNEUMERCATOR COMPANY, INC.
PD20 ENCLOSURE OUTLINE DRAWING 9 6 [20] 7 2 [80] [0] 2 7 2 [0] (4) MOUNTING HOLES A A WALL MOUNT EXAMPLE SCREW ANCHOR SECTION A-A 2 [4] 25 2 [20] 4 8 [] OVERALL HEIGHT 2 2 [9] 2 2 [52] (4) MOUNTING SCREWS #/4 X 2 /4" LENGTH MOUNTING SCREWS PREFER IF HEAD DIA. IS 7/6" [ MM] OR LESS, OTHERWISE USE #0 X 2 /4" LENGTH SCREWS (2) Ø [Ø5] HOLE 8 FOR " NPT WATERTIGHT FITTINGS OR METRIC EQUIVALENTS 2 [5] Ø 7 8 [Ø22] HOLE FOR /2" NPT WATERTIGHT FITTING OR METRIC EQUIVALENT NOTES:. ENCLOSURE RATING: UP TO NEMA 4X; IP 66, DIN 4005. 2. DIMENSIONS: INCHES [MM].. DRAWING SCALE: /4. Bulletin 66 Rev. A (2/20/07) Page 5 of 8 4/2/20 5:4:40 PM, :, COPYRIGHT 20 PNEUMERCATOR COMPANY, INC.
TYPICAL PD20 WIRING EXAMPLE #: WIRING FOR MP45xS SERIES PROBE AND (2) 2-WIRE SENSORS TO PD20 PROBE FIELD CABLE (SEE NOTE BELOW) SENSOR FIELD CABLES (2) CONNECTORS FOR PM05/24 MODULES (SEE PAGE 8 FOR INSTALLATION) PROBE GROUND WIRE (SEE NOTE 2) 2 2 2 FIELD PROBES OR SENSORS 2 2 2! WARNING TURN OFF POWER TO TANK MONITORING CONSOLE(S) BEFORE WIRING. INSTALL THE REQUI PM05/24 MODULES IN THE PD20 AND PD20 BEFORE SWITCHING ON POWER. FROM MP45xS SERIES PROBE GRN WHT FROM 2-WIRE SENSOR #2 FROM 2-WIRE SENSOR # EXAMPLE #2: WIRING FOR MP46xS SERIES PROBE AND -WIRE SENSOR PROBE FIELD CABLE (SEE NOTE BELOW) (2) CONNECTORS FOR PM05/24 MODULES (SEE PAGE 8 FOR INSTALLATION) TO PD20 W OR G 2 2 2 FIELD PROBES OR SENSORS 2 2 2 SENSOR FIELD CABLE "W" = WHITE; "G" = GREEN FROM MP46xS SERIES PROBE W OR G FROM -WIRE SENSOR IMPORTANT! WI CIRCUITS ARE NOT FUNCTIONAL UNTIL THE REQUI MODULES ARE INSTALLED (SEE PAGE 8 FOR INSTALLATION). THE PM05/24 LEFT SIDE MODULE PROTECTS THE () "GROUP " CIRCUITS ON BOTH SIDES WHILE THE RIGHT SIDE MODULE PROTECTS THE () "GROUP 2" CIRCUITS ON BOTH SIDES. NOTES:. THE PROBE FIELD CABLE SHIELD WIRE MUST BE CONNECTED IN THE PD20 CONSOLE AND SHOULD BE CUT BACK AND LEFT UNTERMINATED AT THE PD20. 2. FOR THE MP45xS SERIES PROBE GROUND WIRE TO BE EFFECTIVE, THE PD20 ENCLOSURE MUST BE PROPERLY GROUNDED BY A QUALIFIED INSTALLER USING RIGID METAL CONDUIT OR OTHER APPROVED METHODS. Bulletin 66 Rev. A (2/20/07) Page 6 of 8 4/2/20 5:4:42 PM, :, COPYRIGHT 20 PNEUMERCATOR COMPANY, INC.
TYPICAL PD20 WIRING EXAMPLE: WIRING FOR PROBE, 2-WIRE SENSORS AND -WIRE SENSOR (2) CONNECTORS FOR PM05/24 MODULES (SEE PAGE 8 FOR INSTALLATION) "W" = WHITE "G" = GREEN PROBE FIELD CABLE INSTRUMENTATION SHIELD WIRE -WIRE SENSOR FIELD CABLE 2-WIRE SENSOR # FIELD CABLE 2-WIRE SENSOR #2 FIELD CABLE W OR G 2 2 2 2 2 4 2 5 2 6 2 7 2 8 2 9 2 0 2 2 2 2 2 2 2 4 2 5 2 6 2 7 2 8 2 9 2 0 2 2 2 2 FIELD W OR G SHIELD WIRE 2-WIRE SENSOR #2 FIELD CABLE 2-WIRE SENSOR # FIELD CABLE -WIRE SENSOR FIELD CABLE PROBE FIELD CABLE! WARNING TURN OFF POWER TO TANK MONITORING CONSOLE(S) BEFORE WIRING. INSTALL THE REQUI PM05/24 MODULES IN THE PD20 AND PD20 BEFORE SWITCHING ON POWER. EARTH GND TO TANK MONITORING CONSOLE TO EARTH GROUND (SEE NOTE 2) TO PD20s IMPORTANT! WI CIRCUITS ARE NOT FUNCTIONAL UNTIL THE REQUI MODULES ARE INSTALLED (SEE PAGE 8 FOR INSTALLATION). EACH PM05/24 MODULE PROTECTS () CIRCUITS ON BOTH SIDES FOR GROUPS TO 2. NOTES:. THE PROBE FIELD CABLE SHIELD WIRE MUST BE CONNECTED IN THE PD20 CONSOLE AND SHOULD BE CUT BACK AND LEFT UNTERMINATED AT THE PD20. 2. WARNING: TO INSURE INTRINSIC SAFETY, A 2 AWG WIRE MUST BE CONNECTED TO EACH TERMINAL. EACH WIRE MUST THEN BE CONNECTED TO THE SYSTEM EARTH GROUND (GROUND BUSS BAR) AT THE SERVICE PANEL. THE RESISTANCE BETWEEN THE EARTH GROUND TERMINAL BLOCK AND EARTH GROUND SHALL BE LESS THAN OHM. Bulletin 66 Rev. A (2/20/07) Page 7 of 8 4/2/20 5:4:44 PM, :, COPYRIGHT 20 PNEUMERCATOR COMPANY, INC.
MODULE INSTALLATION: Align cutout with polarizing key for correct installation of module as shown below. In addition, the "FIELD" side of the module must be on the same side as the "FIELD" wording on the circuit boards for PD20 and PD20. "FIELD" ON SAME SIDE MODULE PM05/24 MODULE POLARIZING CUTOUT CONNECTOR POLARIZING KEY DO NOT REMOVE PM05/24 MODULE POLARIZING CUTOUT CONNECTOR POLARIZING KEY DO NOT REMOVE "FIELD" ON SAME SIDE PD20 CIRCUIT BOARD PD20 CIRCUIT BOARD MODULE TESTING: Modules can only be tested in the PD20. Insert module into test connector and observe the LEDs. LEDs # to # (F - F) indicate good circuits. LED #4 indicates a good battery. If LED #4 does not indicate, replace the standard 9V battery and continue the test. The () module circuits are independent, therefore if () circuit fails the other (2) will continue to protect wiring. However, If the failed circuit is protecting wiring, the module must be replaced as soon as possible. See page 2 for Pneumercator module order numbers. PM05/24 MODULE MODULE TEST CONNECTOR LED # (F) FOR CIRCUIT STANDARD 9V BATTERY LED #2 (F2) FOR CIRCUIT 2 LED # (F) FOR CIRCUIT LED #4 FOR BATTERY PD20 CIRCUIT BOARD Bulletin 66 Rev. A (2/20/07) Page 8 of 8 4/2/20 5:4:47 PM, :, COPYRIGHT 20 PNEUMERCATOR COMPANY, INC.