Indoor Protected Entrance Terminal 4588 Series Instructions Underwriters Laboratories (UL) Listed September 2003 78-8135-1209-8-A
1.0 General The 3M Indoor Protected Entrance Terminal (PET) 4588 Series provides electrical protection and a termination point for outside plant cable (feeder) and indoor house wiring (distribution). The 4588 PET is Underwriters Laboratories (UL) Listed. 1.01 4588 Series PET Names, Pair Capacity and Module 4588-HCCA/25DCO 4588-HCCA/50DCO 4588-HCCA/100DCO 4588-HCCA/25SD 4588-HCCA/50SD 4588-HCCA/100SD 4588-HCCA/25DPM/FR 4588-HCCA/50DPM/FR 4588-HCCA/100DPM/FR 25 pair HiCat Indoor Protected Entrance Terminal with 4000 DCO 50 pair HiCat Indoor Protected Entrance Terminal with 4000 DCO 100 pair HiCat Indoor Protected Entrance Terminal with 4000 DCO 25 pair HiCat Indoor Protected Entrance Terminal with 710 SD 50 pair HiCat Indoor Protected Entrance Terminal with 710 SD 100 pair HiCat Indoor Protected Entrance Terminal with 710 SD 25 pair HiCat Indoor Protected Entrance Terminal with 4005 DPM/FR 50 pair HiCat Indoor Protected Entrance Terminal with 4005 DPM/FR 100 pair HiCat Indoor Protected Entrance Terminal with 4005 DPM/FR 1.02 PET Parts and Components D A. Connectorized tails with 3M flame-retardant modules. 4000 DCO, 4005 DPM/FR or 710 SD. B. Splice chamber, for the feeder cable, with cable strain relief. (Note diagram) F C. Insulated #6 ground strap for the feeder cable. D. External bottom-mounted three point ground bar and top-mounted single point ground bar. (Note diagram) E. Numbered standard 5-pin protector receptacle field. (Note diagram) B E Large mounting screw (J) F. 3M Self-Strip distribution wire termination field. (Note diagram) G. Binder post log and instruction label. D H. The 3M Self-Strip Single Pair Test Probe 4327A and Dish. I. Fully lockable protective cover. 4588-50 J. Three (3) screws (2 small and1 large) to mount the PET. (Note diagram) 1.03 PET Dimensions and Wiring Schematic Model Height Width Depth 4588-25 9" 12 1/2" 5" 4588-50 12" 12 1/2" 5" 4588-100 22" 12 1/2" 5" 26 AWG Fuse Wire Protector Module From C.O. Self Strip Block 78-8135-1209-8-A 3
1.04 Protector Specifications Use ONLY UL Recognized or Listed five-pin protectors in the 4588. 1.05 Special Tools Needed to Install a. 3M MS 2 Module or 3M 710 Connector Splice Rig (Not required if 3M Scotchlok Connectors are used) 2.0 Terminal Location and Mounting 2.01 Locate terminal according to standard operating procedures. Consider the following points: a. Locate terminal inside building as close as possible to cable entrance. b. Locate terminal on a firm mounting surface where it will be accessible to the technicians at all times; where it can be reached without a ladder; and where it will not project in a hazardous manner. 3.03 Slide the 3M Pull N Shrink Tube (PST) on the end of the cable with the pull-tab away from the PET and temporarily keep it out of the way. 3.04 With the groove towards the PET and long end towards the cable, snap the cable gland halves around the cable. Slide the gland into the entry port of the PET. 3.05 Measure 2" of sheath past the gland inside the PET. Pull the gland and cable out of the PET. 25-50 pair 100 pair CAUTION Avoid locations near flammable materials, ignitable gases, dust, moisture, temperature extremes, moving machinery, electric light and power circuits, and electrical equipment. c. Observe caution when exposing terminal to chemicals in liquid or vapor form as they may damage the plastic components. 2.02 Open the splicing chamber by loosening the nut securing the lock plate. Slide the plate to the right to enable the chamber cover to open. (See-fig. 7.02) 2.03 Pull the preterminated short stub, insulated ground wire, and accessories out of the splicing chamber. 2.04 Mount the terminal in designated position with the three mounting screws provided. 2.05 Remove jumper wire retaining ring from poly bag and install in faceplate. 843014 3.06 Remove the sheath leaving at least 21" of free conductor length, identify and secure the cable groups ends. Bond the cable shield according to your company s practice. 3.07 Insert the gland s groove into cable port. Slide the PST over the gland and slowly unwind the core. The PST fits over either the small diameter of the 25-50 pair gland or butts up against the PET for the 100 pair gland. 25-50 pair 3.0 Feeder Cable Preparation and Strain-Relief 3.01 Feeder cable diameters for the PETs Feeder Cable PET Pair Minimum Maximum Count Diameter Diameter 25.42" 1.08" 50.63" 1.45" 100 1.00" 1.80" If cable diameter is smaller than the minimum, use tape to build up to the minimum. 3.02 Run the feeder cable 24" past the PET s cable entry port. 843016 822357 4 78-8135-1209-8-A
3.08 Complete the PST core removal over the gland. 3.09 The blank plate MUST be used in the empty cable port for UL Listing. 3.10 Attach the cable to the wall according to your company s practice. 4.0 Terminal Grounding Fasten a #6 AWG wire to the ground bar which is located on the front of the unit. Connect other end of ground wire to local ground per company standards. Note: 843013 Failure to properly bond and ground the terminal per N.E.C. or local equivalent codes may render protection arrestors useless. 4.01 Module Splicing a. Splice the feeder cable groups to the corresponding connectorized stubs according to your company s practice. 4.02 3M Scotchlok or individual connector splicing a. Splice the feeder cable groups to the corresponding connectorized stubs in the PET according to your company s practice. 4.03 When all splicing is completed, bundle the groups and secure them with tie wraps into the splice chamber on the left side. 4.04 Close the PET s splice chamber cover and secure with the lockplate bolt. (See 7.02) 5.0 Distribution (House) Wire Termination Note: Use ONLY 22 or 24 AWG House, Station or Jumper Wire to terminate in the 3M Self- Strip terminal blocks. 5.01 At the assigned binder posts, cut the wire ends clean, separate the pair (Tip-Left, Ring-Right) and bend the wire ends 90 degrees. 5.02 With the binder post slot vertical, insert the wire into the top entry port, push through the post and out the bottom exit port. 5.03 Fully insert a flat blade screwdriver into the slot, turn it 90 degrees clockwise until the post comes to a stop and the wire end cuts off. Unconnected Position Connected Cap Position 873557 5.04 Route the wire below the connected cap. 842982 2" Slack Loop 78-8135-1209-8-A 5
6.0 Installing the Electrical Protectors NOTE: Use ONLY UL Recognized or Listed protectors in the PET. 6.01 The 4588 PET uses a standard five pin protector receptacle field. The long pins of the protector connect Tip and Ring from the feeder cable though the protector to the short pins to the distribution/house wire. To disconnect the distribution wire, pull the protector out to the detents on the long pins to hold it in place. This continues to protect from the feeder cable side. 6.02 Insert protectors into the protector receptacle field according to your company s practice. 8.0 3M Self-Strip Single Pair Probe 4327A and Dish 8.01 Use for single circuit testing or access. 8.02 Install the Probe 4327A and Dish close to the PET. 8.03 Use the Probe 4327A by aligning and inserting the probe pins into the test ports of the binding post to be accessed. Cap Test Ports Tip Cap Ring Cap Tip Ring 842987 7.0 Protective Cover 7.01 When closing the cover, the exposed hasp allows for locking when security is necessary. 8.04 Depress the clamps; push the clamps onto the posts. 8.05 To remove, depress the clamps and pull the probe off the posts. 8.06 3M Priority Caps 4324 are used to mark circuits and prevent probe access. 7.02 The lock plate can be reversed as shown in the diagram below if locking is not a requirement and visibility of the hasp is not desirable. 9.0 Multiple PET Installation Note: Use this application when the cable pair capacity exceeds the PET. 9.01 The design of the splice chamber and the grooved cable glands make it possible to stack the PETs vertically, up to three of the same cable pair count and within the diameter limits in the chart in 3.01. Lockplate Nut Lock Plate in Lock Plate in Locked Position Stored Position 6 78-8135-1209-8-A
9.02 Mounting the PETs a. Mount the PET bodies using the the cable glands to position them. b. Assemble the feeder cable strain relief according to Section 3.0 and prepare the feeder cable so that 21" of free conductor length will be in the last PET. c. Place cable glands around the free conductors and position into the PETs. 843017 d. Separate the feeder cable pair assigned to each PET; splice and bond the PETs according to section 4.0. (1 ) minimum 78-8135-1209-8-A 7
MS 2, Scotchlok and 3M are trademarks of 3M Company. Important Notice All statements, technical information, and recommendations related to 3M s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M. Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the date of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any loss or damage arising from this 3M product, whether direct, indirect, special, incidental or consequential regardless of the legal theory asserted. Communication Markets Division 3M Telecommunications 6801 River Place Blvd. Austin, TX 78726-9000 Printed on 50% recycled paper Litho in USA www.3mtelecommunications.com with 10% post-consumer 3M 2003 78-8135-1209-8-A