Block Library Motor Starter SIRIUS for SIMATIC PCS 7

Industrial Controls Block Library Motor Starter SIRIUS for SIMATIC PCS 7 SIRIUS Motor Starter PCS 7 Library V7.1+SP2 / SIRIUS Motor Starter PCS 7 Library V8 Migration 8.0+SP1 Getting Started Edition 08/2013 Answers for industry.

SIRIUS Motor Starter PCS 7 Library "V7.1+SP2"/ "V8 Migration V8.0+SP1" Industrial Controls Motor starter SIRIUS Motor Starter PCS 7 Library "V7.1+SP2" / "V8 Migration V8.0+SP1" Getting Started Preface 1 First steps for the project 2 Creating CFC charts 3 Upgrade to PCS7 V7.1 4 Configuration of a faceplate 5 Operating and monitoring the process 6 A Abbreviations 08/2013 A5E02897539020A/RS-AA/005

Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: Trademarks WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY Order number: 3ZX1012-0CS16-5AC1 P 08/2013 Technical data subject to change Copyright Siemens AG 2010. All rights reserved

Table of contents 1 Preface... 7 2 First steps for the project... 11 2.1 Configuration of PC station... 11 2.2 Configuring the device hardware... 14 3 Creating CFC charts... 19 4 Upgrade to PCS7 V7.1... 23 5 Configuration of a faceplate... 27 6 Operating and monitoring the process... 31 A Abbreviations... 33 A.1 Abbreviations... 33 Getting Started, 08/2013, A5E02897539020A/RS-AA/005 5

Table of contents 6 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

Preface 1 Brief description The Getting Started of the PCS 7 library for SIRIUS motor starter uses a simple example project to show you the basic procedures: Basic configuration steps Handling and monitoring different signal blocks Parameterization This Getting Started serves as an introduction and largely dispenses with detailed information and background information. Requirements Basic knowledge of how to create a PCS 7 project. You can find information on creating a project in the following documents: For PCS 7 V7.0: "SIMATIC PCS 7 Process Control System V7.0 Getting Started - First Steps Documentation" For PCS 7 V7.1: "SIMATIC PCS 7 Process Control System Getting Started - Part 1 (V7.1)" "SIMATIC PCS 7 Process Control System Getting Started - Part 2 (V7.1)" Conventions This documentation contains designations of the software interface elements. If you have installed a multi-language package for the operating system, some of the designations will be displayed in the base language of the operating system after a language switch and will, therefore, differ from the designations used in this documentation. Getting Started, 08/2013, A5E02897539020A/RS-AA/005 7

Preface Software required for the Getting Started of the PCS 7 block library for motor starters You can execute the example project on any PC or programming device on which the following software is installed: Windows operating system Internet Explorer Message Queuing service SQL server Note The versions required conform to the version of PCS 7 installed. You can find further relevant details in the following manuals: "SIMATIC Process Control System PCS 7 PC Configuration and Authorization" "SIMATIC Process Control System PCS 7 V7.0 Released Modules" "SIMATIC Process Control System PCS 7 Released Modules (V7.1)" You create the PCS 7 project with SIMATIC Manager. To do so, follow the instructions in the following documentation: "SIMATIC PCS 7 Process Control System V7.0 Getting Started - First Steps Documentation" Getting Started: SIRIUS Motor Starter PCS 7 Library "V7.1+SP2"/ "V8 Migration V8.0+SP1" You can find this document in Start > SIMATIC > Documentation > English Hardware required for creating an example project Table 1-1 ET 200S motor starter hardware Order number 6ES7151-1BA02-0AB0 3RK1903-0BA00 3RK1903-3BA02 3RK1301-0AB10-0AA4 3RK1301-0AB20-0AA4 3RK1301-0AB10-1AA4 3RK1301-0BB00-0AA2 3RK1301-0AB10-0AB4 3RK1301-0AB20-0AB4 3RK1301-0AB10-1AB4 3RK1301-0AB13-0AA4 Description SIMATIC ET 200S distributed I/O IM151-1 HIGH FEATURE PM-D for ET 200S power module for starter 24 V DC PM-D F for ET 200S power module for starter 24 V DC, PROFIsafe DS1E-X for ET 200S HIGH FEATURE Direct Starter, setting range 0.3 to 3 A DSS1E-X for ET 200S HIGH FEATURE Direct Soft Starter, setting range 0.3 to 3 A RS1E-X for ET 200S HIGH FEATURE Reversing Starter, setting range 0.3 to 3 A DS1-X for ET 200S STANDARD Electromechanics Line Starter DS1e-x HF for ET200S Direct Starter DPV1, setting range 0.3... 3 A sdss1e-x HF for ET200S Direct Soft Starter DPV1, setting range 0.3... 3 A RS1e-x HF for ET200S Reversing Starter DPV1, setting range 0.3... 3 A F-DS1E-X Fail-Safe Direct Starter HF, setting range 0.3... 3 A for PM-D F PROFIsafe 8 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

Preface Creating a PCS 7 project Create the PCS 7 project with the following hardware for the automation station (AS): Table 1-2 Hardware - Automation station 1: Configuration direct on the master system Order number 6ES7416-3XL04-0AB0 Description SIMATIC S7-400, CPU 416-3 CENTRAL PROCESSING, e.g. with PROFIBUS DP interface 6ES7407-0KA01-0AA0 SIMATIC S7-400, Power Supply PS 407-10 A, UC 120 / 230 V, DC 5 V / 10 A Table 1-3 Hardware - Automation station 2: Configuration following a Y-link Order number 6ES7654-2PG67-0XC0 6ES7407-0KR00-0AA0 6ES7153-2BA82-0XB0 6ES7197-1LB00-0XA0 Description SIMATIC PCS 7 AS417-4-2H for H systems SIMATIC S7-400, Power Supply PS 407, 10 A for redundant use SIMATIC DP, Interface DP/PA Link and ET 200M IM153-2 HIGH FEATURE for H systems SIMATIC S7, Y-coupler for building up a Y-link for redundant controllers Note ET 200pro motor starters The further procedure for a configuration with ET 200pro motor starters is comparable. Getting Started, 08/2013, A5E02897539020A/RS-AA/005 9

Preface 10 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

First steps for the project 2 2.1 Configuration of PC station S7 automation station or S7-PLCSIM - Requirement To be able to use the S7 automation station or S7-PLCSIM, you must set up a PROFIBUS interface for the SIMATIC PC station. This can be used to compile OS tags and establish the connection between the AS and the OS. Note Use of S7-PLCSIM - Requirement If S7-PLCSIM is used for a simulation instead of an S7-CPU, the S7-PLCSIM software must be installed. Requirements for SIMATIC PCS 7, V7.0 SIMATIC PCS 7 V7.0 or higher must be installed and the license keys available. The PCS 7 Block Library for SIRIUS Motor Starter package for PCS 7 V7.0 must be installed. The PCS 7 project must have been created. Requirements for SIMATIC PCS 7, V7.1 SIMATIC PCS 7 V7.1 or higher must be installed and the license keys available. The PCS 7 Block Library for SIRIUS Motor Starter package for PCS 7 V7.1 must be installed. The PCS 7 project must have been created. Getting Started, 08/2013, A5E02897539020A/RS-AA/005 11

First steps for the project 2.1 Configuration of PC station Procedure Table 2-1 Steps Step Action 1 Select the "Start > SIMATIC > SIMATIC Manager" menu command or double-click on the corresponding icon on the desktop. The SIMATIC Manager starts. Select the SIMATIC PC station in the "Projects" folder of the component view. Change the name of the SIMATIC PC station to the PC name. In the "Properties" of the PC station, click on "Computer name identical to PC station name". 2 Double-click on the object "Configuration" in the right window of the SIMATIC Manager. The HW Config opens. 3 In the Hardware Catalog, open the folder "SIMATIC PC Station" > "CP-PROFIBUS" > "CP 5613 A2" Use a drag-and-drop operation to move the object "SW V6.2..." to Index 1 of the configuration table. The "Properties - PROFIBUS Interface CP 5613 A2 (R0 / R1)" dialog opens. Set the address of the PROFIBUS master, e.g. 0. Select a PROFIBUS subnet. Click "OK". The defaults are accepted. Notes: A WinCC application was inserted previously by the PCS 7 wizard for creating a new project. The HW Catalog may contain a newer version of the CP 5613 A2. If the PC supports this, move it to the configuration table using drag-and-drop. 4 Save and compile the configuration: "Station > Save and Compile". Make sure the result contains no errors. 12 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

First steps for the project 2.1 Configuration of PC station Step Action 5 Select SIMATIC Manager: "Options > Set PG/PC interface". The dialog box "Set PG/PC Interface" opens. Setting the PG/PC interface 6 Select the option "PC internal (local)"as the "Interface Parameter Assignment Used" and click on "OK". The PG/PC interface is set to "PC internal (local)". 7 Open HW Config again. Click on "PLC Download". Select all target modules. Click "OK". The download starts. After the download, select "Station > Exit". Check the configuration in the Station Configuration Editor. For additional information on setting the PC station as an OS, refer to the PCS 7 Getting Started manuals. Getting Started, 08/2013, A5E02897539020A/RS-AA/005 13

First steps for the project 2.2 Configuring the device hardware 2.2 Configuring the device hardware Introduction The PCS 7 wizard has created the following components: A SIMATIC 400 station A SIMATIC PC station A master data library Now add additional hardware modules to the project from the Hardware Catalog in HW Config. Procedure for configuring devices from the hardware catalog Table 2-2 Steps Step Action 1 Select the SIMATIC 400 station in the component view of the SIMATIC Manager. Select the "Edit > Open Object" menu command. The HW Config opens. 14 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

First steps for the project 2.2 Configuring the device hardware Step Action 2 If the hardware catalog is not visible, select the "View > Catalog" menu command. Open the "PROFIBUS DP > ET 200S" folder in the standard hardware catalog. Configure all modules listed in the table "ET 200S motor starter hardware". Adding the IM151-1 HF module: Select the IM151-1 HF module in the ET 200S folder. Drag & drop the module to the "DP master system". The dialog box "Properties - PROFIBUS DP Slave" opens. Enter the PROFIBUS address. This is the same address as the address of the device station of the motor starter. Double-click the module to open the "Properties - DP Slave" dialog and switch to the "Operating Parameters" tab. Set the DP Interrupt Mode to DPV1. Click "OK". The defaults are accepted. DP slave properties Once the other modules (Page 8) (e.g., motor starter) have been added to the station, configure them in the same way. Note: Enable group diagnostics for all modules. Getting Started, 08/2013, A5E02897539020A/RS-AA/005 15

First steps for the project 2.2 Configuring the device hardware Step Action 3 Compile the hardware configuration: "Station > Save and Compile". Set the PG/PC interface to CP 5613 A2 (PROFIBUS) Download the automation station configuration: "PLC Download". 16 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

First steps for the project 2.2 Configuring the device hardware Procedure for device configuration with GSD file Table 2-3 Steps for configuring following a Y-link/redundant H station Step Action 1 Select the SIMATIC 400 station in the component view. Select the "Edit > Open Object" menu command. The HW Config opens. 2 If the hardware catalog is not visible, select the "View > Catalog" menu command. Install the necessary GSD file for the motor starter: Menu command "Options > Install GSD file". In the standard hardware catalog, open the "PROFIBUS DP > Additional Field Devices > I/O > ET 200S > ET 200S HighFeature" folder. Open the folders "Additional Field Devices > I/O > ET 200S > ET 200S High Feature" one after the other Use a drag-and-drop operation to move the ET 200S station and all required modules, such as power modules and motor starters, to the "DP master system". The "Properties" dialog box opens. Enter the PROFIBUS address. This is the same address as the address of the device station of the motor starter. Click "OK". The settings are accepted. 3 Compile the hardware configuration: "Station > Save and Compile". Set the PG/PC interface to CP 5613 A2 (PROFIBUS) Download the automation station configuration: "PLC Download". Getting Started, 08/2013, A5E02897539020A/RS-AA/005 17

First steps for the project 2.2 Configuring the device hardware 18 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

Creating CFC charts 3 Introduction Adapt the standard CFC charts of the "SIRIUS Motor Starter PCS 7 Block Library". The CFC charts are already prepared and archived as a ZIP file. If the CFC charts are not yet available, extract the ZIP files in SIMATIC Manager to the master library in the "S7 Program > Charts" folder. This reduces processing time in the CFC. Requirement Hardware configuration is completed. Procedure Note Manual interconnections Manual interconnections are necessary for some blocks. Further information on performing an upgrade can be found in the "SIRIUS Motor Starter PCS 7 Library "V7.1+SP2"/ "V8 Migration V8.0+SP1"" Programming and Operating Manual. Table 3-1 Steps Step Action 1 Open the CFC chart in the plant view of the project. Click on the "Catalog" button. The available libraries are displayed on the left side of the chart. Open "PCS 7 Block Library for SIRIUS Motor Starter V7.x > Blocks+Templates\Templates". Select the required CFC chart, e.g., DirectStarterHF. Drag & drop it to the "S7 Program > Charts" folder of the project's master data library. 2 Right-click on the template to open it. Delete all textual interconnections of the block. Click the parameters In_01 and Out_01 (V7.1) or IN_01 and OUT_01 (V7.0), and connect them to the address of the motor starter: Diagnostics address DAddr / DADDR of IM 151-1, logical address LAddr / LADDR of motor starter 3 Set I_Rated / I_RATED = maximum rated current range Getting Started, 08/2013, A5E02897539020A/RS-AA/005 19

Creating CFC charts Step Action 4 Compile the charts using the "Generate module driver" function. Compile program/download PLC 5 Make the required interconnections of the blocks. You can find the description in: "SIRIUS Motor Starter PCS 7 Library V7.1+SP2" or "SIRIUS Motor Starter PCS 7Library V8 MigrationV8.0+SP1" > "Module drivers of motor starters" > "Driver blocks" 6 Compile the charts again using the "Generate module driver" function. 7 Download the charts. 20 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

Creating CFC charts Note Updating existing blocks If an older version of the blocks of the PCS 7 SIRIUS motor starter library was previously used in the project, this can then be updated. When the motor starter blocks are inserted, a dialog is displayed for updating the blocks. It must be confirmed with "Yes". When the SIRIUS MS PCS7 Block Library is installed, a prompt appears for deleting the previous version. Following the update of the CFC generation and the download, the CPU must be restarted. Getting Started, 08/2013, A5E02897539020A/RS-AA/005 21

Creating CFC charts Select "Options > Block Types". Select the blocks of the PCS 7 SIRIUS Motor Starter Library in the offline block folder and import them into the chart folder using the button. 22 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

Upgrade to PCS7 V7.1 4 Upgrade from PCS7 MS Library V7.0 SP1 / SP1+HF1 to SIRIUS MS PCS7 Library V7.1. NOTICE Damage to library When you upgrade, the blocks are not to be imported. Doing so will corrupt the library. If you delete all previous versions of the blocks and clean up the project (see step 3), it is not necessary to import the same block types. Procedure Table 4-1 Steps Step Action 1 Close the SIMATIC Manager with the existing project. Install the update/upgrade version of the SIRIUS motor starterpcs7 V7.1 block library. With the installation, deletion of the previous version is requested. Confirm with OK. -> The PCS7 MS block library V7.0 SP1 / SP1+HF1 is deleted. Install the latest version of the block library. 2 Open the existing project in the SIMATIC Manager. Open the CFC charts containing the MS_DIR (FB 552) and MS_REV (FB 553) blocks of the PCS7 MS block library V7.0 SP1 / SP1+HF1. Getting Started, 08/2013, A5E02897539020A/RS-AA/005 23

Upgrade to PCS7 V7.1 Step Action 3 Delete all instances of the two blocks. Select the menu command "Options > Block types" to clean up the project. Block types Clean up 4 Drag-and-drop the MS_DIR (FB 552) and MS_REV (FB 553) blocks from the SIRIUS MS PCS7LibV71 5 Link inputs and outputs and generate the module drivers. Establish the required module driver connections. 6 Compile the charts using the "Generate module driver" function. Download the charts. Perform a restart of the CPU. 24 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

Upgrade to PCS7 V7.1 Step Action 7 Open WinCC by right-clicking the OS station. WinCC Explorer opens. Navigate to "OS Project Editor" and open it. Confirm with OK to update the faceplates in the WinCC project. 8 If you have completed step 5, compile the OS again. 9 Activate WinCC Runtime for the operator control and monitoring of the SIRIUS MS PCS7 V71 faceplates. Note Import of function blocks Function blocks (FB) are imported with the installation of SIRIUS MS PCS 7 Library V7.1+SP2. The update function (see Step 3) will update the functions in the blocks from SIRIUS MS PCS 7 Library V7.0/V7.1 to the new version. Note Block contacts for SFC types If you change interfaces (block contacts for SFC types) in blocks MS_DIR, MS_DSL, MS_REV, MS_REV, MS_MEASand MS_STAT, the CPU has to be restarted. Getting Started, 08/2013, A5E02897539020A/RS-AA/005 25

Upgrade to PCS7 V7.1 26 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

Configuration of a faceplate 5 Introduction The CFC charts are set up and interconnected. Compile the WinCC application OS for the blocks that have been configured in the CFC charts. Requirements The library and the faceplates of the PCS 7 Block Library for SIRIUS Motor Starter V7.1 must be installed. The CFC charts must be created and downloaded to the target system. Getting Started, 08/2013, A5E02897539020A/RS-AA/005 27

Configuration of a faceplate Procedure Table 5-1 Steps Step Action 1 Open the component view of the project "SIMATIC PC Station > WinCC Application > OS(1)". 2 Open the popup menu with a right click. Select the "Compile" menu command. Wizard: Compile OS In "Wizard: Compile OS", select the following options: "Tags and messages" "Picture Tree" "Entire OS" "With memory reset" Then click the "Next > Compile" buttons. 28 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

Configuration of a faceplate Step Action 3 Compiling of the OS begins. You see the following window during the process: Compile (Entire OS with memory reset) 4 When compiling has been completed, the following information appears Compile OS - Compilation completed Getting Started, 08/2013, A5E02897539020A/RS-AA/005 29

Configuration of a faceplate Updating faceplates Note If an older version of the PCS 7 SIRIUS Motor Starter Library was previously used in the project, you can update the blocks. 1. Open the PCS 7 project in SIMATIC Manager. 2. Open WinCC by right-clicking the OS station. WinCC Explorer opens. 3. Navigate to "OS Project Editor" and open it. 4. Confirm with OK to update the faceplates in the WinCC project. 30 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

Operating and monitoring the process 6 Introduction If you open the OS from SIMATIC Manager and activate the OS project, you can then perform operator control and monitoring of the process. Requirements CFC charts and the OS must be created and downloaded to the target system. Ensure that the CPU is in RUN mode. SIMATIC Manager must be open, and the project displayed in the component view. Procedure Table 6-1 Steps Step Action 1 Right-click to open the block icon of the signal processing block, e.g., MS_DIR. Select the "Open Object" menu command. 2 Select the "File > Activate" menu command in WinCC. 3 Click on "Process cell(1)" in the top-left of the overview area of the "SIMATIC PCS 7 Process Control" operator interface. Select "Function(1) > Position(1)" in the hierarchy The automatically created block icon of the signal-processing block, e.g., MS_DIR or MS_REV is displayed. 4 Click the block icon of the signal-processing block, e.g., MS_DIR or MS_REV in the work area of the operator interface. The faceplate of the motor starter is displayed in the working area of the operator interface. All the operations enabled for the user can be executed in the faceplate of a block. Follow the procedure described above for the MS_REV, MS_DSL, MS_RSL, MS_STAT and MS_MEAS blocks. Further information on performing an upgrade can be found in the "SIRIUS Motor Starter PCS 7 Library "V7.1+SP2"/ "V8 Migration V8.0+SP1"" Programming and Operating Manual on the Internet (http://support.automation.siemens.com/ww/view/en/41856573). Getting Started, 08/2013, A5E02897539020A/RS-AA/005 31

Operating and monitoring the process 32 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

Abbreviations A A.1 Abbreviations Abbreviation Meaning AS Automation station CFC Continuous Function Chart GSD Device master data HMI Human Machine Interface HW Config "Hardware configuration" module in the SIMATIC Manager OS Operator Station PCS 7 Process Control System 7 CPU Central Processor Unit MS Motor starter Getting Started, 08/2013, A5E02897539020A/RS-AA/005 33

Abbreviations A.1 Abbreviations 34 Getting Started, 08/2013, A5E02897539020A/RS-AA/005

Service & Support Download catalogs and information material: www.siemens.com/sirius/infomaterial Newsletter - always up to date: www.siemens.com/sirius/newsletter E-Business in the Industry Mall: www.siemens.com/sirius/mall Online-Support: www.siemens.com/sirius/support Contact for all technical information: Technical Assistance Tel.: +49 (911) 895-5900 e-mail: technical-assistance@siemens.com www.siemens.com/sirius/technical-assistance Siemens AG Industry Sector Postfach 23 55 90713 FUERTH GERMANY Subject to change without prior notice Order No.: 3ZX1012-0CS16-5AC1 Siemens AG 2010 Industrial Controls SIRIUS www.siemens.com/automation