TeSys IEC Contactors and Overload Relays

TeSys IEC Contactors and Overload Relays Making High-Fault Short-Circuit Current Ratings Simple Schneider Electric is an industry leader in IEC contactors and overload relays, and is recognized as the market leader in quality, durability, and product development. The latest development in the TeSys family of IEC contactors and overload relays is component high-fault short-circuit current ratings (SCCRs). TeSys K and D Contactors SCCRs identify the level of fault current that a component or assembly can safely withstand. Without knowing the available fault current and SCCR, it is impossible to determine if components or equipment can be safely installed. The new high-fault component SCCRs are available for all TeSys K and D contactors and overload relays, including the TeSys D solid-state overload relays. Component ratings provide the flexibility to choose the desired level of protection, up to the rated maximum, and use it without the need for specific tested combinations and confusing tested combination spreadsheets. Component ratings are available when using either fuse or circuit breaker protection. TeSys High-Fault Component Short-Circuit Current Ratings: TeSys K and D Overload Relays 65 ka on any system up to 80 Vac and amps protected by a circuit breaker 00 ka on any system up to 80 Vac and greater than amps protected by a circuit breaker 00 ka on any system up to 600 Vac protected by Class CC or J fuses And the best part about component ratings? You know you have the right SCCR when you see it on the label! Make the most of your energy SM

TeSys D Overload Relays Current Setting Range (A) 0.0 0.6 For Direct Mounting to LC Class 0 with Class 0 without Class 0 with Class 0 without Maximum Component SCCR (ka) [] Circuit Breakers @ 80 V [] Max. SCCR (ka) 0 0 65 00 0.6 0.5 0 0 65 00 0.5 0.0 0 0 65 00 0.0 0.6 0 0 65 00 0.6 05 05 65 00.6 D09 D 06 06 65 00.6.5 07 07 65 00.5 08 08 508 508A 65 00 6 0 0 50 50A 65 00 5.5 8 5 5A 65 00 7 0 5 5A 65 00 9 D D 6 6 56 56A 65 00 8 D8 D 5 5A 65 00 6 65 00 7 5 5 5A 65 00 D5 D 65 00 8 50 50A 65 00 5 5 5A 65 00 0 8 D 5 5 65 00 9 L 00 00 8 8 8 8L 00 00 6 5 5 5 5L 00 00 D0A D65A [] L 00 00 0 0 0 0 0L 00 00 7 50 50 50 50L 00 00 8 65 D50A D65A [] 65 65 65L 00 00 7 5 5 5 00 00 D0 D80 [5] 5 5 55 55 00 00 0 0 55 55 555 555 00 00 7 50 57 57 557 557 00 00 8 65 D50 D80 [5] 59 59 559 559 00 00 55 70 6 6 56 56 00 00 6 80 D65 D80 [5] 6 6 56 56 00 00 80 0 D80 65 00 00 80 0 65 00 00 D5 D50 95 0 67 00 00 Fuses @ 600 V [] Max. SCCR (ka) [] Ratings apply to circuits with voltages no greater than those listed and are subject to maximum breaker and fuse ampacities. See data bulletin 856DB090 for ampacity limitations. [] When protected by any circuit breaker, including thermal-magnetic and magnetic-only. [] When protected by any Class J or CC time-delay fuse (Class CC applicable up to 0 A only). [] Overload relays with Everlink termination direct mount to D0A to D65A only. [5] Direct mount to old D style D0 to D65 (no Everlink terminations) and to D80 only. Note: This table lists the maximum SCCR of the component when protected by any circuit breaker or fuse. If the maximum component SCCR is 00 ka and a 5 ka rated circuit breaker is used, then the system will be 5 ka as the circuit breaker becomes the weakest link.

LR and -pole Bimetallic Overload Relays LR and -pole Bimetallic Overload Relays Description D-Line -pole thermal overload relays are designed to protect ac circuits and motors against overloads, phase failure, long starting times and prolonged stalling of the motor. 0 to 5 to 69, 5.5 0 RESET STOP 6 5 6 7 TEST 6 50 A M R A E S E T 5 7 NO NC 98 97 95 96 Environment Adjustment dial Ir Test button Operation of the Test button allows: - checking of control circuit wiring, - simulation of relay tripping (actuates both the N.O. and N.C. contacts). Stop button. Actuates the N.C. contact; does not affect the N.O. contact. Reset button 5 Trip indicator 6 Setting locked by sealing the cover. 7 Selector for manual or automatic reset. Relays 0 to 5 are supplied with the selector in the manual position, protected by a cover. Deliberate action is required to move it to the automatic position. Conforming to standards IEC 6097-, IEC 6097--, NF C 6-650, VDE 0660, BS 9 Product certifications CSA, UL, Sichere Trennung, PTB except LAD: UL, CSA. Degree of protection Conforming to VDE 006 Protection against direct finger contact IP X Protective treatment Conforming to IEC 60068 TH Storage C - 60 to + 70 (- 0 to + 58 F) Ambient air temperature around the device Normal operation, without derating (IEC 6097--) C - 0 to + 60 (- 68 to + 0 F) Minimum and maximum operating temperatures (with derating) C - 0 to + 70 (- 0 to + 58 F) Operating positions without derating In relation to normal, vertical mounting plane Any position Shock resistance Permissible acceleration conforming to IEC 60068--7 5 gn - ms Vibration resistance Permissible acceleration conforming to IEC 60068--6 6 gn Dielectric strength at 50 Hz Conforming to IEC 6055-5 kv 6 Impulse withstand voltage Conforming to IEC 6080-5 kv 6 Auxiliary Contact Characteristics Conventional rated thermal current A 5 Amps AC; Amp DC Maximum consumption of operating coils of controlled contactors (Occasional operating cycles of contact 95-96) ac supply V 8 0 0 80 600 VA 00 00 00 600 600 600 dc supply V 8 0 0 0 W 00 00 50 5 5 Short-circuit protection k By gg, BS or Class CC fuse. Max. rating or by GB circuit-breaker A 5 maximum Connection to screw clamp terminals Flexible cable with cable end One or two conductors AWG (mm ) 8 - ( -.5) Solid cable without cable end One or two conductors AWG (mm ) 8 - ( -.5) Flexible cable without cable end One or two conductors AWG (mm ) 8 - ( -.5) Solid cable without cable end One or two conductors AWG (mm ) 8 - ( -.5) Tightening torque lb-in (N.m) 5 (.7) k Select short circuit protection to meet the National Electrical Code or other local codes and standards. Catalog Numbers: pages, 5 Dimensions: pages 8-0 0 00-00 Schneider Electric All Rights Reserved 0/0

LR and -pole Bimetallic Overload Relays Electrical Characteristics of Power Circuit Relay type 0 to 6 LR D0 to D6 LR D5 to 5 LR D to D5 LR D5 to 696 LR D to D696 Tripping class To UL 508, IEC 6097-- 0 0 0 0 0 0 0 Rated insulation voltage (Ui) Conforming to IEC 6097-- Conforming to UL, CSA V 600 600 600 LR D5 V 690 690 000 000 65 to 69 600 except 69 Rated impulse withstand voltage (Uimp) kv 6 6 6 6 Frequency limits Of the operational current Hz 0 to 00 0 to 00 0 to 00 0 to 00 Setting range Depending on model A 0. to to 8 7 to 0 80 to 0 Connection to screw clamp terminals Flexible cable without cable end One conductor AWG (mm ) - 8 (.5-0) - 8 (.5-0) Flexible cable with cable end One conductor AWG (mm ) 6 - ( - ) Solid cable without cable end One conductor AWG (mm ) 6-0 ( - 6) 6-0 ( - 6) except : 6 - ( - ) - 8 (.5-0) except : 6-0 ( - 6) 0 - ( - 5) 0 - ( - 5) - ( - 5) Tightening torque lb-in (N.m) 5.0 (.7) 6. (.85). (.5) 00 lb-in 00 lb-in Connection to spring terminals Flexible cable without cable end One conductor AWG (mm ) - (.5 - ) - (.5 - ) Solid cable without cable end One conductor AWG (mm ) - (.5 - ) - (.5 - ) Operating Characteristics Temperature compensation C F - 0 to + 60-68 to + 0-0 to + 60-86 to + 0 Tripping threshold Conforming to IEC 6097-- A. ± 0.06 In to phase failure Conforming to IEC 6097-- Tripping current 0% of In on one phase, the others at In Tripping curves Average operating time related to multiples of the current setting Class 0-0 to + 60-86 to + 0 Class 0 0 - ( - 50) 0 - ( - 5) 0 - ( - 50) - 0 to + 60-68 to + 0 Hours Hours 0 0 0 0 Minutes 0 Minutes 0 0 0 0 0 Seconds 0 0.8 0.8 6 0 7 0 Seconds 0 0.8 0.8 6 0 7 0 x times current setting (Ir) x times current setting (Ir) Balanced operation, -phase, from cold state. Balanced operation, -phase, from cold state. Balanced operation, -phase, after a long period at the set current (hot state). Catalog Numbers: pages, 5 Dimensions: pages 8-0 0/0 00-00 Schneider Electric All Rights Reserved

Selection of -pole Class 0 Bimetallic Overload Relays Selection of -pole Class 0 Bimetallic Overload Relays 08 08 Differential (Single Phase Sensitive) Thermal Overload Relays Compensated Relays with Manual or Automatic Reset, with Relay Trip Indicator, for ac or dc. Short-circuit Protection for North American Applications By Circuit Breaker By Fuses Select in Accordance with NEC and Local Codes Maximum 00% of Motor FLA Relay Setting Range Fuses to be used with Selected Relay For use with am gg BS88 Contactor LC- Catalog Number Weight lb. (kg) A A A A Class 0 with Connection by Screw Clamp Terminals 0.0 to 0.6 0.5 D09 to D8 () 0 0.7 (0.) 0.6 to 0.5 0.5 D09 to D8 () 0 0.7 (0.) 0.5 to 0.0 D09 to D8 () 0 0.7 (0.) 0.0 to 0.6 D09 to D8 () 0 0.7 (0.) 0.6 to D09 to D8 () 05 0.7 (0.) to.6 6 D09 to D8 () 06 0.7 (0.).6 to.5 6 0 D09 to D8 () 07 0.7 (0.).5 to 6 0 6 D09 to D8 () 08 0.7 (0.) to 6 8 6 6 D09 to D8 () 0 0.7 (0.) 5.5 to 8 0 0 D09 to D8 () 0.7 (0.) 7 to 0 0 0 D09 to D8 () 0.7 (0.) 9 to 6 5 5 D to D8 () 6 0.7 (0.) to 8 0 5 D8 to D8 () 0.7 (0.) 6 to 5 50 50 D5 to D8 () 0.7 (0.) to 0 6 6 D5 to D8 () 0.7 (0.) 0 to 8 50 80 80 D and D8 () 5 0.7 (0.) 7 to 5 5 50 50 D0 to D95. (0.50) to 0 6 6 D0 to D95 5. (0.50) 0 to 0 0 00 80 D0 to D95 55. (0.50) 7 to 50 6 00 00 D0 to D95 57. (0.50) 8 to 65 6 00 00 D50 to D95 59. (0.50) 55 to 70 80 5 5 D50 to D95 6. (0.50) 6 to 80 80 5 5 D65 to D95 6. (0.50) 80 to 0 00 60 60 D80 and D95 65. (0.50) 80 to 0 5 00 60 D5 and D50 65.98 (0.900) 95 to 0 5 00 00 D5 and D50 67.98 (0.900) 0 to 0 60 50 00 D50 69.98 (0.900) 80 to 0 00 60 60 D5 and D50 656 ().0 (.000) 95 to 0 5 00 00 D5 and D50 676 ().0 (.000) 0 to 0 60 50 00 D5 and D50 696 ().0 (.000) Class 0 with Spring Terminal Connections (for direct mounting on the contactor only) 0.0 to 0.6 0.5 D09 to D8 () 0 6. (0.0) 0.6 to 0.5 0.5 D09 to D8 () 0 6. (0.0) 0.5 to 0.0 D09 to D8 () 0 6. (0.0) 0.0 to 0.6 D09 to D8 () 0 6. (0.0) 0.6 to D09 to D8 () 05 6. (0.0) to.6 6 D09 to D8 () 06 6. (0.0).6 to.5 6 0 D09 to D8 () 07 6. (0.0).5 to 6 0 6 D09 to D8 () 08 6. (0.0) to 6 8 6 6 D09 to D8 () 0 6. (0.0) 5.5 to 8 0 0 D09 to D8 () 6. (0.0) 7 to 0 0 0 D09 to D8 () 6. (0.0) 9 to 6 5 5 D to D8 () 6 6. (0.0) to 8 0 5 D8 to D8 () 6. (0.0) 6 to 5 50 50 D5 to D8 () 6. (0.0) Class 0 with Ring-Tongue Terminals for 0 through 5 (load side terminals only) Select the appropriate overload relay with screw clamp terminals from the table above and add 6 to the end of the reference. Example: 0 becomes 06. Thermal Overload Relays for use on single phase loads Class 0 with connection by screw clamp terminals Change the prefix in the references above from (except kkk) to. Example: 0 becomes 0. Thermal Overload Relays for use on 000 V Supplies Class 0 with connection by screw clamp terminals For relays -0 to -5 only, for an operating voltage of 000 V, and only for independent mounting, the reference becomes A66. Example: becomes A66. Order an LA7D06 terminal block separately; see page 7. () These are special separate mounted versions of the overload relays for the LCD5 and D50 contactors. Part number includes overload relay, terminal block and 6 connectors (unit is not UL/CSA approved). () When used with D5-D8 contactors, order spacer clip (part number W866680). See page 7. 00-00 Schneider Electric All Rights Reserved 0/0