Inst. Deptt; National Fertilizers Limited, Panipat Unit Format for Summary of Rates to be filled by Tenderer in column C & D Summary Sheet S. No. ANNEXURE Total Amount in Figures (Rs) Total Amount in Words (Rs) A B C D 1 Ann. I 2 Ann. II 3 Ann. III Total Page 1 of 1
ANN./ DESCRIPTION Unit Total ITEM Inst. Deptt; National Fertilizers Limited, Panipat Unit Format for Schedule of Rates to be filled by the tenderer in columns E, F & G Ann. I Piping, Tubing and Allied Rate in Figures (Rs.) Rate in words (Rs.) Total Amount (Rs.) Rate X Quantity I-1.1. Removal of piping alongwith fittings and necessary clamps & supports a) Carbon steel size upto 1/2" MR. 70.0 b) Carbon steel size 3/4" MR. 20.0 c) Carbon steel size 1" MR. 10.0 d) Stainless steel size upto 1/2" Sch.40 & above. MR. 10.0 e) Stainless steel size 1" Sch.40 & above. MR. 10.0 I-1.2. Installation, supporting, clamping / welding & hydraulic testing of piping complete with fittings etc. as per standards a) Carbon steel size upto 1/2" MR. 60.0 b) Carbon steel size 3/4" MR. 20.0 c) Carbon steel size 1" MR. 10.0 d) Stainless steel size 1/2" Sch. 40 & above. MR. 50.0 I- 2.1. Removal of piping alongwith fittings and necessary clamps & supports including cutting/welding job. a) G.I. pipe size upto 1/2" MR. 40.0 b) G.I. pipe size 3/4" MR. 20.0 c) G.I. pipe size 1" MR. 10.0 d) G.I. Pipe 2" MR. 10.0 e) S.S. Sch.10 size 1/2" MR. 30.0 Page 1 of 7
ANN./ DESCRIPTION Unit Total ITEM Rate in Figures (Rs.) Rate in words (Rs.) Total Amount (Rs.) Rate X Quantity f) S.S. Sch.10 size 3/4" MR. 10.0 I- 2.2. Installation of piping, supporting, clamping / welding & hydraulic testing of piping complete with fittings etc. as per standards. a) S.S. Sch.10 size upto 1/2" MR. 600.0 b) S.S. Sch.10 size 3/4" MR. 200.0 c) S.S. Sch.10 size 1" MR. 100.0 d) S.S. Sch.10 size 2" MR. 10.0 I- 3.1. Removal of PVC covered single copper tubing along with fittings & necessary clamps and supports. a) size 6 mm or 1/4" OD MR. 50.0 b) size 10 mm OD MR. 40.0 I-3.2. Laying, clamping, supporting and testing of PVC covered single copper tubing complete with fittings and connections, on trays / angles / ducts. a) size 6 mm or 1/4" OD MR. 30.0 b) size 10 mm OD MR. 15.0 I-4.1. Removal of S.S.tubing and necessary clamps & supports. a) size 6 mm OD MR. 40.0 b) size 10 mm OD MR. 40.0 c) size 12 mm OD MR. 50.0 I-4.2. Laying, clamping, supporting & testing of SS tubings complete with fitting & connections on trays/ angles/ducts. Page 2 of 7
ANN./ DESCRIPTION Unit Total ITEM Rate in Figures (Rs.) Rate in words (Rs.) Total Amount (Rs.) Rate X Quantity a) size 6 mm OD MR. 250.0 b) size 10 mm OD MR. 150.0 c) size 12 mm OD MR. 250.0 I-5.1 Removal of multi-polythene tube bundles complete with identification & connections etc. a) size 7 core MR. 10.0 b) size 12 core MR. 5.0 I-6.1. Removal of steam tracing tubings along with fittings & necessary clamps, supports and the insulation. I-6.2. Laying,clamping,supporting and testing of steam tracing tubing complete with fittings, connections and fixing of steam traps, stainers and valves. MR. 100.0 MR. 100.0 I-7.1 Removal of instrument mounting pipe stanchions. a) L Type 15.0 b) T Type 15.0 I-7.2. Fabriction and installation of pipe stanchion as per standards, for mounting of instruments including cutting / welding jobs. a) L Type 30.0 b) T Type 50.0 I-8.1. Removal of mainfolds and necessary clamps & supports a) Pressure gauge 5.0 b) D/P Transmitter 5.0 c) Pressure switch 5.0 Page 3 of 7
ANN./ DESCRIPTION Unit Total ITEM Rate in Figures (Rs.) Rate in words (Rs.) Total Amount (Rs.) Rate X Quantity d) Draft gauge 5.0 I-8.2. Fabriction,Erection and testing of manifolds as per standards including cutting / welding jobs. a) Pressure gauge 5.0 b) D/P Transmitter 5.0 c) Pressure switch 5.0 d) Draft gauge 5.0 I-9.1. Removal of shielded/unshielded, electrical / Thermocouple cables including cutting of clamps etc. a) size 2 x 1.5 Sq mm armoured MR. 2000.0 b) size 3 x 1.5 Sq mm armoured MR. 350.0 c) size 4 x 1.5 Sq mm armoured MR. 50.0 d) size 24 x 1.5 Sq mm armoured MR. 200.0 I-9.2. Laying,clamping,testing,identification and connection of sheilded / unshielded electrical / thermocouple cables on trays/ angles / ducts / trenches. a) size 2 x 1.5 Sq mm armoured MR. 2500.0 b) size 3 x 1.5 Sq mm armoured MR. 2200.0 c) size 4 x 1.5 Sq mm armoured MR. 250.0 d) size 7 x 1.5 Sq mm armoured MR. 300.0 e) size 12 x 1.5 Sq mm armoured MR. 140.0 f) size 24 x 1.5 Sq mm armoured MR. 1000.0 Page 4 of 7
ANN./ DESCRIPTION Unit Total ITEM Rate in Figures (Rs.) Rate in words (Rs.) Total Amount (Rs.) Rate X Quantity I- Removal of control panel, with Instruments, including 10.1. necessary cutting of associated structures (measurement will be as per Panel front - area) Sq.MR. 6.0 I- Installation of control panels, without Inst., including 10.2. erection of associated structures (measurement will be as per the front area of panel) including cutting / welding jobs. I- 11.1. Removal of angle iron / perforated trays including cutting of clamps and supports. This includes lifting of existing cables / tubes, wherever required. Sq.MR. 6.0 a) Trays size upto 50 mm wide MR. 150.0 b) Trays size above 50 mm upto 100 mm wide MR. 150.0 c) Trays size above 100 mm upto 150 mm wide MR. 100.0 d) Trays size above 150 mm upto 200 mm wide MR. 70.0 e) Trays size above 200 mm upto 300 mm wide MR. 50.0 f) Angle iron size upto 25 mm MR. 10.0 g) Angle iron size above 25 mm upto 50 mm MR. 20.0 I- Erection,Laying,supporting of angle iron / perforated 11.2. trays including clamping of existing cables / tubes, including cutting / welding jobs. a) Trays size upto 50 mm wide MR. 250.0 b) Trays size above 50 mm upto 100 mm wide MR. 200.0 c) Trays size above 100 mm upto 150 mm wide MR. 120.0 d) Trays size above 150 mm upto 200 mm wide MR. 80.0 e) Trays size above 200 mm upto 300 mm wide MR. 60.0 Page 5 of 7
ANN./ DESCRIPTION Unit Total ITEM Rate in Figures (Rs.) Rate in words (Rs.) Total Amount (Rs.) Rate X Quantity f) Angle iron size upto 25 mm MR. 50.0 g) Angle iron size above 25 mm upto 50 mm MR. 80.0 h) Channels size upto 100 mm MR. 20.0 I- Removal of Junction boxes including cutting of supports / 12.1. frame, if required. a) Pneumatic junction box 3.0 b) Pneumatic controller box 2.0 c) Thermocouple junction box 10.0 d) Electrical junction box 10.0 I- Installation of junction boxes after fabraction & erection 12.2. of proper frame including termination of exisiting tubes / cables as per drawing including cutting / welding jobs. a) Pneumatic junction box 2.0 b) Thermocouple junction box 7.0 c) Electrical junction box 10.0 I- Panel (thickness upto 5 mm) cutting, with well finished 13.1. edges, for installation of instruments. I- Fabrication of surface finished MS blank plate (thickness 13.2. upto 5mm) for fill up of panel cut outs. (Measurement will be as per front area). Sq.Cm 7500.0 Sq.Cm. 9000.0 I-14 Fabrication of Hylum / Bakelite sheet board upto 10 mm thickness, including mounting of relay, relay base, toggle switch, fuse holder, lamp holder, elemax terminals(measurement will be as per front area). a) size upto 1000 Sq.Cms. 20.0 Page 6 of 7
ANN./ DESCRIPTION Unit Total ITEM Rate in Figures (Rs.) Rate in words (Rs.) Total Amount (Rs.) Rate X Quantity I-15 Drilling of lamp holders / push buttons / toggle Switch holes of dia. upto 30 mm on panel sheet thickness upto 8mm. I-16 Fabrication of panel board of M.S. sheet, thickness upto 3 mm, with angle iron supports for mounting of gauges / Instruments including cut-out as per drawings (Measurement will be as per front area). 7.0 a) Area upto 1000 Sq.Cm. 10.0 I-17 Fabriction & erection of MS / GI / Al sheet upto 3mm thick cover/ canopy / shade for instruments, including supports, as per drawings (Measurement will be as per front area). including cutting / welding jobs. a) size upto 1000 Sq.Cm. 20.0 b) size above 1000 SqCm. but upto 3000 SqCm. 15.0 I-18 Welding of joints of impulse pipe, pipe fittings, flanges, Isolation valves to arrest leakage. 40.0 TOTAL Ann. I Page 7 of 7
ANN./ ITEM DESCRIPTION UNIT Total Inst. Deptt; National Fertilizers Limited, Panipat Unit Format for Schedule of Rates to be filled by the tenderer in columns E,F & G Ann. II Field Instrumentation related Rate in Figures (Rs.) Rate in Words (Rs.) Total Amount (Rs.) Rate X Quantity II-1.1 Removal of solenoid valves, including electric & pneumatic connections and removal of associated structures. a) Explosion Proof 40.0 b) Non - Explosion Proof 40.0 II-1.2. Installation of solenoid valves including electric & pneumatic connections and supports. a) Explosion proof 40.0 b) Non - Explosion proof 40.0 II-2.1. Removal of on - line rotameters including accessories and associated structers, if required. a) Direct Type Rotameter. 10.0 b) Transmitter Type Rotameter 5.0 II-2.2. Installation of on - line rotameters with accessories and proper supporting. a) Direct Type Rotameter 10.0 b) Transmitter Type Rotameter 5.0 c) Glass Tube rotameterfor chlorination system 3.0 II-3.1. II-3.2. II-4.1. Removal of Mass /Turbine Flow-meter /ultrasonic flow meter including electric connections Installation of Mass / Turbine Flow meter/ Ultra sonic flow meter including electric connections Removal of Orifice plate, venturi, flow nozzle etc from pipe line. 3.0 3.0 a) For pipe line size upto 8" and pressure rating upto 600# 4.0 II-4.2. Installation of orfice plate, venturi, flow nozzle etc in pipe line. cutting welding job included. a) For pipe line size upto 8" and pressure rating upto 600# 4.0 Page 1 Of 8
ANN./ ITEM DESCRIPTION UNIT Total Rate in Figures (Rs.) Rate in Words (Rs.) Total Amount (Rs.) Rate X Quantity II-5.1. Removal of control valves along with accessories from the pipe line / bonnet. a) Size upto 3" and pressure rating upto 600#. 80.0 II-5.2. Installation and testing of control valves on supports alongwith mounting of accessories. a) Size upto 3" and pressure rating upto 600#. 80.0 II-6.1. Removal of power cylinder with accessories including removal of air connections and supports etc. 150.0 II-6.2. Mounting of power cylinder with accessories 150.0 including provision of air connections and supports etc.including cutting / welding jobs. II-7.1. Removal of Control Valve Accessories. 10.0 II-7.2 Installation of Control Valve Accessories 10.0 II-8.1. II-8.2. Removal of Limit switches including electrical connections & supports etc. Installation of Limit switches including glanding, electrical connections & supports etc. 10.0 10.0 II-9 Replacement of actuator diaphragm of DOPO / DOPC Valves including leak & stroke check etc. a) Size upto 2" 50.0 b) Size above 2" & upto 4" 40.0 c) Size above 4" & upto 6" 35.0 II-10 Replacement of bottom diaphragms & air sealing O Rings of DOPO / DOPC valves including stroke & leak check etc. a) Size upto 2" 50.0 b) Size above 2" & upto 4" 35.0 c) Size above 4" & upto 6" 40.0 II-11.1. Removal of level gauges including drain valves etc. a) Above 600 # pressure rating 12.0 b) Below 600 # pressure rating 12.0 Page 2 Of 8
ANN./ ITEM DESCRIPTION UNIT Total Rate in Figures (Rs.) Rate in Words (Rs.) Total Amount (Rs.) Rate X Quantity c) Tubular type 6.0 d) Magnetic type 2.0 II-11.2. Installation of level gauges including drain valves etc. a) Above 600 # pressure rating 15.0 b) Below 600 # pressure rating 20.0 c) Tubular type 5.0 d) Magnetic type 2.0 II-12.1. Removal of Level switch including cable glands & connections etc. a) Magnetic type 5.0 b) Direct mounted float type 5.0 II-12.2. Installation of level switch including mountings, glanding and electric connections etc. a) Magnetic type 5.0 b) Direct mounted float type 5.0 II-13.1. Removal of level indicator / transmitter / controller alongwith accessories, elect. / pneumatic / process connection etc. a) Float & tape type including float guide, wire, pulleys, taps & piping etc., if required. 2.0 b) D/P Transmitter including purge pipe. 5.0 c) Displacement type including float chamber. 20.0 d) Level Transmitter Radar type with cage assembly. 5.0 II-13.2. Installation of level indicator / transmitter / controller alongwith accessories elect. / pneumatic / process connections etc. a) Float & tape type including float guide, wire, pulleys, taps & piping etc., if required. 2.0 b) D/P Transmitter including purge pipe. 4.0 Page 3 Of 8
ANN./ ITEM DESCRIPTION UNIT Total Rate in Figures (Rs.) Rate in Words (Rs.) Total Amount (Rs.) Rate X Quantity c) Displacement type including float chamber. 20.0 d) Level Transmitter Radar type with cage assembly. 5.0 II-14.1. II-14.2. Removal of electrical speed indicator from the panel, including electrical connections. Installation of electrical speed indicator on the panel, including electric connections. 1.0 1.0 II-15.1. Removing of pressure/vacuum/ differtional pressure/ receiver gauges with or without snubbers. a) Without Siphon 150.0 b) With Siphon 10.0 II-15.2. Installation of Pressure / Vacuum / differtional pressure / receiver gauges with or without snubbers as per schedule. a) Without Siphon 150.0 b) With Siphon 10.0 II-16.1. Removal of diaphragm seal pressure / differential pressure gauges. a) Direct mounting type 25.0 b) With SS Capillary 10.0 II-16.2. Installation of diaphragm seal pressure / differential pressure gauges. a) Direct mounting type 25.0 b) With SS Capillary with proper laying & clamping. 10.0 II-17.1. Removal of temperature gauges. a) Rigid stem type 5.0 b) With capillary including removal of clamps 1.0 c) With screwed thermowell 2.0 Page 4 Of 8
ANN./ ITEM DESCRIPTION UNIT Total Rate in Figures (Rs.) Rate in Words (Rs.) Total Amount (Rs.) Rate X Quantity d) With flanged thermowell 2.0 II-17.2. Installation of temperature gauges. a) Rigid stem type 5.0 b) With capillary including removal of clamps 1.0 c) With screwed thermowell 2.0 d) With flanged thermowell 2.0 II-18.1. Removal of local switches alongwith electrical connections etc. a) Pressure 5.0 b) Temperature 5.0 II-18.2. Installation of local switches including support & connections. including cutting / welding jobs. a) Pressure 5.0 b) Temperature 5.0 II-19.1 Removal of pressure transmitter alongwith electrical / pneumatic connections etc. a) Diaphragm seal type with capillary 10.0 b) Pressure & Vacuum Transmitter 50.0 II-19.2 Installation of pressure transmitter alongwith electrical / pneumatic connections etc. a) Diaphragm seal type with capillary 10.0 b) Pressure & Vacuum Transmitter 50.0 II-20.1. Removal of flow transmitter alongwith electrical / pneumatic connections etc. a) Ultra - Sonic type 2.0 Page 5 Of 8
ANN./ ITEM DESCRIPTION UNIT Total Rate in Figures (Rs.) Rate in Words (Rs.) Total Amount (Rs.) Rate X Quantity b) Diaphragm seal D.P.Transmitter 20.0 c) Differential Pressure Transmitter 30.0 II-20.2. Installation of Flow transmitter alongwith electrical / pneumatic connections etc. a) Ultra - Sonic type 2.0 b) Diaphragm seal D.P.Transmitter 20.0 c) Differential pressure transmitter 30.0 II-21.1. II-21.2. II-22.1. Removal of mercury filled temperature transmitter with capilary and other accesseries. Installation of mercury filled temperature transmitter with capilary and other accesseries. Removal of electronic instruments including electrical / pneumatic connection etc. 2.0 2.0 a) I / P Converters 15.0 b) P / I Converters 5.0 II-22.2. Installation of electronic instruments including electrical / pneumatic connection etc. a) Flow Transducer 1.0 b) I / P Converters 15.0 c) P / I Converters 5.0 II-23.1. II-23.2. Removal of Receving indicating controller alongwith electric / pneumatic connections etc. Installation of receving indicating controller alongwith electric / pneumatic connections etc. 3.0 3.0 II-25.1. Removal of temperature indicator / Recorder / Scanner including all connections. indentification & tagging of wire connections. a) Single point 2.0 Page 6 Of 8
ANN./ ITEM DESCRIPTION UNIT Total Rate in Figures (Rs.) Rate in Words (Rs.) Total Amount (Rs.) Rate X Quantity b) Multi points 2.0 II-25.2. Installation of temperature indicator / Recorder / Scanner including all connections.indentification & tagging of wire connections. a) Single point 2.0 b) Multi points 2.0 II-26.1 II-26.2 II-27.1. II-27.2. II-28.1. Removal of Alarm Annunciators including all connections. Installation of Alarm Annunciators including all connections. Removal of Air filter regulator including necessary supports & connections. Installation of Air filter regulator including necessary supports & connections. Removal of Thermowell assembly. 2.0 5.0 150.0 150.0 a) Screwed type 10.0 b) Flanged type 20.0 II-28.2. Installation of Thermowell assembly. a) Screwed type 10.0 b) Flanged type 20.0 II-29.1 II-29.2 Removal of oilers including necessary supports & connections from inst. air lines. Installation of oilers including necessary supports & connections for inst. air lines. 20.0 20.0 II-30.1 Removal of Vortex flowmeter / Mass flowmeters / magnetic flow meter with integral / remote electronic unit. II-30.2 II-31.1 Installation of Vortex flowmeter / Mass flowmeters/ magnetic flow meter with integral / remote electronic unit. Removal of ph. meter with electronics & elect connections. 4.0 4.0 25.0 II-31.2 Installation of ph. meter with electronics & elect. Connections. 25.0 II-32.1 a) Removal of Conductivity meter with cell & connection 3.0 Page 7 Of 8
ANN./ ITEM DESCRIPTION UNIT Total Rate in Figures (Rs.) Rate in Words (Rs.) Total Amount (Rs.) Rate X Quantity b) Removal of conductivity cell & connection. II-32.2 a) Installation of Conductivity meter with cell & connection b) Installation of conductivity cell & connection. II-33.1 II-33.2 Removal oftemperature transmitter alongwith electrical / pneumatic connections etc. Installation of Temperature transmitter alongwith electrical / pneumatic connections etc. II-34.1 Removal of Hydrastep with electrical connections II-34.2 Installation of Hydrastep with electrical connections II-35.1 Removal of Hydrastep electrodes II-35.2 Installation of Hydrastep elctrodes II-36.1 Removal of GC / Analysers II-36.2 Fixing of GC / Analysers II-37.1 Removal of Gas Detectors II-37.2 Fixing of Gas Detectors II-38.1 Removal of proximity probes / Proximity switches II-38.2 Fixing of proximity probes / Proximity switches TOTAL Ann. II 3.0 3.0 3.0 20.0 20.0 3.0 3.0 30.0 30.0 10.0 10.0 25.0 25.0 25.0 25.0 Page 8 Of 8
Inst. Deptt; National Fertilizers Limited, Panipat Unit Format for Schedule of Rates to be filled in by the Tenderer in columns E,F & G Ann III Assistance in Execution of ANN./ ITEM DESCRIPTION Unit Total Rate in Figures (Rs.) Rate in Words (Rs.) Total Amount(Rs.) Rate X Quantity III III-1-a III-1-b III-1-c III-1-d Assistance for execution of intermittent maintenance jobs, short shutdown / unforseen, Annual Turnaround jobs. Upkeep and cleaning of various instrumentation equipments installed in different plants on as and when required basis Skilled Labour for Welding jobs. Mandays 50.0 Unskilled labour Mandays 4000.0 Skilled Labour for rigging jobs Mandays 40.0 Skilled Labour for Inst. Maintenance jobs Mandays 1000.0 III-1-e Semi Skilled Labour for Inst. Maintenance jobs Mandays 150.0 TOTAL Ann. III Page 1 of 1