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DTY-EPU Thank you very much for purchasing the EP Monitor DTY-EPU. Please read this Owner s Manual carefully and thoroughly for the correct and optimum use of the EP Monitor. Kindly keep this manual in a convenient place for quick reference. Specifications EP Monitor Model Item Voltage Current Number of inputs Sensor input Voltage range Maximum applied Number of outputs Method Switch output Applied Current Voltage drop Electric potential Switch output check Input channel check key switch Communication I/F Operating temperature range Operating humidity range Storage temperature range Case material Outer dimensions Mass Accessories Notes:. At EP Sensor in unconnected state. When in the ion balance monitor mode, the unit is V (no decimal point). General Precautions Wiring. When using a switching regulator obtained on the market for the power supply, always ground the frame ground (F.G.) terminal.. When using equipment (switching regulator, inverter motor, etc.) that can become a source of noise around the EP Sensor mounting area, always ground the equipment frame ground (F.G.) terminal.. When wiring is completed, check that there is no error in the wiring connections.. Although this monitor can monitor the conditions of up to EP Sensors at the same time, the EP Sensor settings are performed unit at a time. This is performed by connecting the communication cable for each EP Sensor to be set. Others. Check power supply fluctuations to ensure that power input does not exceed the rated value.. Avoid use during the transient period (0.s) when the power is switched on.. Do not use needle tips or other sharp points to perform key. Mounting Sensor and connector connection procedure Connect the EP Sensor DTY-EPS and the mini clamp connector. Follow the procedure below to perform the connections.. Check that the connector cover (the part where lead wires are to be inserted) is protruding from the connector body. It cannot be used if it s flat and placed at the same level against the body. u EP Monitor (Dedicated for EP Sensor) Owner s Manual Ver..0 This product is intended for detection of targeted objects, and does not have control functions for the purposes of accident prevention or other safety measures. DTY-EPU VDC0% 00mA MAX Note channels VDC.V NPN open collector DC MAX 0mA MAX 0.V MAX/At ma -segment LED digits, Unit: kv (with decimal point) Note Red LED pcs. Green LED pcs. Pushbutton type, keys (UP, DOWN, MODE) Conformity with RSC 00 C [ F] 0%RH 00 C [ F] PBT 0(W)mm0(H)mm(D)mm Approximately g [.oz.] Mini clamp wire mount plug pcs.. Arrange the EP Sensor cable into the required form. Since the insulation on the tips of the lead wires have been peeled off and soldered, cut the wires at about 0mm [0.in.] from the tips so that they do not protrude from the insulation. Cut Caution Ground terminal Caution: Handle any unused lead wires so that they will not short circuit.. Follow the instructions in the table to insert the lead wires into the hole in the connector cover. Look through the top of the semi-transparent cover to check that the lead wires have been firmly inserted all the way to the back. (Insertion is about mm [0.in.].) Use caution in making the connections, since switching on the power with mistakes in the connections will damage the EP Sensor and EP Monitor. No. on the connector EP Sensor Signal name EP Sensor power supply () EP Sensor analog output EP Sensor power supply () EP Sensor abnormality Yellow/black wire Gray/red wire Color of lead wire EP Sensor yellow/red wire EP Sensor white/red wire EP Sensor yellow/black wire EP Sensor gray/red wire Yellow/red wire White/red wire EP Sensor. Taking care to avoid letting the lead wires slip out from the connector, use pliers or some other hand tool to crimp the cover and connector body, and push the cover into the connector body. Limit the crimping force to 0.N [0lbf.]. When the cover is flat and placed at the same level against the connector body, the connection is complete.. Check one more time that the wiring is correct. Attaching and removing of the EP Sensor, and the power supply, switch, and communication cable Lock lever Lock lever EP Sensor DTY-EPS Power supply, switch, and communication cable DTY-EPP-- Connector for EP Sensors Connector for power supply, switch, and communication cable To mount the EP Sensor and the power supply, switch, and communication cable, align the lock lever position as shown in the figure, and push until the lock hooks on the controllerside connector. To remove, push down hard on the lock lever, take the connector and pull it out. At this time, be careful to avoid applying unnecessary force on the lead wires. Attaching the panel mounting parts and protective front cover Mounting body Protective front cover (sold separately) ) ) ) Groove on panel mounting body Attaching the mounting bracket EP Sensorch EP Sensorch EP Sensorch EP Sensorch Connect to each EP sensor, and set -M.0. Depth [0.in.] (Mounting thread) Hex socket head screw (Provided with mounting bracket) (Yellow/red)V (Yellow/black) (Yellow/red)V (Yellow/black) (Yellow/red)V (Yellow/black) (Yellow/red)V (Yellow/black) Mounting bracket PSU-BR Panel plate Mounting holder ) EP Monitor ) Insert the mounting body from the front of the panel hole. ) Insert the sensor controller from the back of the mounting body. ) From the back of the position in ), place the mounting holder on the mounting body groove, and insert it. ) Set the separately sold protective front cover in place. For removal, follow the above procedure in reverse, using a screwdriver or other tool to remove the mounting holder. EP Monitor Internal circuit Use the hex socket head screws (M.0., length mm [0.in.]) to mount the mounting bracket into the mounting holes on the back of the sensor controller. The tightening torque should be 0.Nm [.inlbf]. Internal Circuit and Wiring Specifications (External Connection Example) Power supply and switch output cable Color of lead wire (Red)V Load (White) SW 0mA MAX Load (Green) SW 0mA MAX Load (Yellow) SW 0mA MAX Load (Brown) SW 0mA MAX (Black) Communication Note cable External connection example VDC 0% Note: Power supply, switch, and communication cable DTY-EPP-CC-L is available. Note: When the cable is extended, be aware that will drop due to resistance in the cable. Key to codes D: Reverse current protection diode for power supply ZDZD: Zener diode for surge absorption TrTr: NPN output transistor Major Parts and Functions q r w e t y Figure Name q LED (red) Displays the detected electric potential value, setting contents, and error content w Switch output indicator (red) Lights up when switch output is ON e Autoscan indicator (green) Channel ing current electric potential lights up r UP key ( ) Used when adjusting setting value upward t DOWN key ( ) Used when adjusting setting value downward y Mode key ( ) Used for all types of settings Judgment Output Voltage : MAX (Threshold) : MIN (Threshold) ON Judgment output OFF High value, low value (threshold MAX, MIN) Electric Potential Display Electric potential mode Figure Switching on the power supply (VDC ) automatically provides electric potential mode. Electric potential unit for ion balance monitor mode: V, for other modes: kv. When the kv is used, it becomes a decimal point. The electric potential of the selected channel is indicated in the LED. (The selected channel s A.S.OUT LED (green) lights up. See Figure.) The SW.OUT LED (red) lights up when the switch output is turned ON. Pressing the key or key changes the selected channel. When in auto switch, pressing the,, or key returns the to the electric potential at fixed channel. If appears, it means that the selected channel s EP Sensor was not connected or has a wire break. In the case of a wire break, shut off the power and replace the EP Sensor. EP Monitor s Caution. Since miswiring in the EP Sensor, or in the power supply, switch, and communication cable, can damage both the EP Monitor and EP Sensor, always check the wiring before switching on the power.. The setting conditions are written to EEPROM and saved. Be aware that EEPROM has a finite lifetime, with a write guarantee times up to 00,000 times. preparation Connect the connector to the EP Sensor cable. Connect the EP Sensor ( to units), and the power supply, switch, and communication cable to the EP Monitor. EP Monitor setting procedure of EP Sensor positioning distance Perform settings for the EP Sensors used in each channel. Judgment output setting Set the high and low values for each channel. Detection Complete the settings and start detection. i
s High value settings EP Sensor s EP Monitor method EP Monitor setting items (SET) Measurement distance -seg item Ib 0 0 0 0 0 000000.00.00 mm < mode> 0mm 0mm 0mm 0mm 0mm 0000.00kV.00kV IB monitor mode EP Sensor distance to 0mm EP Sensor distance to 0mm EP Sensor distance to 0mm EP Sensor distance to 0mm EP Sensor distance to 0mm When in IB monitor mode 0mm High value 0.000.00 0.00kV0.00kV 0mm.00.00.00kV.00kV 0mm Low value 0.000.00 0.000.00 000000.00.00 0.000.00.00.00 0.000.00 0.000.00 0.00kV0.00kV 0.00kV0.00kV 0000.00kV.00kV 0.00kV0.00kV.00kV.00kV 0.00kV0.00kV 0.00kV0.00kV 0mm 0mm When in IB monitor mode 0mm 0mm 0mm 0mm 0mm EP Monitor zero adjustment (SET) item CH CH CH CH EP Monitor method EP Monitor settings Automatic channel setting o -seg [Display channel setting] AS-: ch to AS-: ch to AS-: ch to ESC: Return Measurement distance range settings -seg [Measurement distance settings] Ib: mode 0: 0mm range EP Sensor to 0mm 0: 0mm range EP Sensor to 0mm 0: 0mm range EP Sensor to 0mm 0: 0mm range EP Sensor to 0mm 0: 0mm range EP Sensor to 0mm ESC: Return SEt, SEt Press or for AutoScan CH, CH, CH, CH, Auto Press or for AutoScan Press or for AutoScan Press or for AutoScan Press or for AutoScan Press or for ch. AS-, AS-, AS- Electric potential is switched automatically. Channel switching is performed automatically. Press or for channel Press or for distance Displayed for sec. Perform settings to match the EP Sensor positioning distance (between an object targeted for measurement and EP Sensor) and EP Sensor distance setting. After sec. -seg SEt, SEt CH, CH, CH, CH, Auto Ib, 0, 0, 0, 0, 0 Threshold value (MAX) set when using the EP Monitor switch output (judgment output). 0mm 0mm 0mm 0mm 0mm Press or for channel Press or for setting item Press or for CPH Press or for Displayed for sec. 00.00kV 0.00kV.00kV 0.00kV 0.00kV Low value settings 0mm 0mm 0mm 0mm 0mm Zero adjustment After sec. -seg 00.00kV 0.00kV.00kV 0.00kV 0.00kV Press or for setting mode Press or for setting mode Press or for channel Displayed for sec. SEt, SEt CH, CH, CH, CH, Auto 00.00kV 0.00kV.00kV 0.00kV 0.00kV Threshold value (MIN) set when using the EP Monitor switch output (judgment output). -seg Press or for channel Press or for setting item Press or for CPL Press or for CPL Press or for After sec. Displayed for sec. SEt, SEt CH, CH, CH, CH, Auto 00.00kV 0.00kV.00kV 0.00kV 0.00kV Adjustment when the is not 0.00 when there is 0 volt input to the EP Sensor. After sec. After sec. -seg SEt, SEt, SEt SEt, SEt, SEt SEt, SEt, SEt ref, ref, ref, ref, ESC This is a setting method when using the EP Monitor to set the EP Sensor. If using support software for setting from a personal computer, see the EP Sensor Owner s Manual. CAUTION The EP Sensor setting is performed for the EP Sensor that is connected to the communication cable. If setting multiple EP Sensors, the cable will have to be unplugged and reconnected to connect each time. preparation Connect the connector provided to the EP Sensor cable. Connect the EP Sensor ( to units), and the power supply, switch, and communication cable to the EP Monitor. Connect the communication cable plug to the jack for the EP Sensor being set. If performing settings for multiple EP Sensors, unplug and reconnect each time when a setting is performed. The power can be left on while the plug is unplugged and reconnected. EP Sensor setting procedure the EP Sensor conditions Set the values for the measurement distance, high value setting, low value setting, output, mode, and data output cycle. Sending the EP Sensor setting value Send the values set for the measurement distance, high value setting, low value setting, output, mode, and data output cycle. EP Sensor adjustment In the EP Sensor electric potential input state, perform zero calibration for the EP Sensor. EP Monitor adjustment With the EP Sensor at, perform the EP Monitor adjustment. Display Completes the settings, and starts electric potential. s EP Sensor setting items (SET) item High value Low value Voltage output enabled/disabled Operation mode Data output cycle Judgment output reset Zero calibration value sending -seg When EP Sensor comparative judgment output is ON Send the values set for the measurement distance, high value setting, low value setting, output, mode, and data output cycle. Judgment output release Perform alarm reset for the EP Sensor. Ib, 0 000000 mm, mm0mm 0000 At mm setting, is Ib When in mode.00.00.00kv.00kv 0mm 0.000.00 0.00kV0.00kV 0mm.00.00.00kV.00kV 0mm 0.000.00 0.00kV0.00kV 0mm 0.000.00 0.00kV0.00kV 0mm 000000 0000 When in IB monitor mode.00.00.00kv.00kv 0mm 0.000.00 0.00kV0.00kV 0mm.00.00.00kV.00kV 0mm 0.000.00 0.00kV0.00kV 0mm 0.000.00 0.00kV0.00kV 0mm CPE0 CPE A0 A Voltage output disabled Voltage output enabled Averaged data output mode Actual measured data output mode Automatically sets to A IB monitor mode distance = mm, and cycle = 0. sec. t.0 t0. t0. t0. sec. 0. sec. 0. sec. 0. sec. Sensor alarm reset executed Sensor CAL executed Sending sensor setting value executed Disabled in IB monitor mode Only changing the value is not enough to set this item. The change becomes valid when SEnd is executed. EP Sensor settings Measurement distance settings Perform settings to match the EP Sensor positioning distance (between object targeted for measurement and EP Sensor). -seg Press or for setting mode SEt, SEt Press or for setting mode SEt, SEt Press or for distance Ib, -0 After sec. Displayed for sec. [Measurement distance settings] Ib: IB monitor mode 0: 0mm High value settings Threshold value (MAX) set when using the EP Sensor judgment output -seg Press or for setting mode SEt, SEt Press or for setting mode SEt, SEt Displayed for sec. Press or for After sec. 0mm 0mm 0mm 0mm 0mm 00.00kV 0.00kV.00kV 0.00kV 0.00kV Voltage setting range 00.00kV 0.00kV.00kV 0.00kV 0.00kV Low value settings Threshold value (MIN) set when using the EP Sensor judgment output. -seg Press or for setting mode Press or for setting mode Displayed for sec. Press or for After sec. 0mm 0mm 0mm 0mm 0mm 00.00kV 0.00kV.00kV 0.00kV 0.00kV Voltage setting range 00.00kV 0.00kV.00kV 0.00kV 0.00kV!0
Comparative output enabled settings Sets whether to use or not use the EP Sensor judgment output. -seg Press or for setting mode SEt, SEt Press or for setting mode SEt, SEt Press or for comparative output enabled/disabled setting Displayed for sec. CPE0, CPE After sec. [Enabled/disabled settings] CPE0: Invalid CPE: Valid Operation mode settings There are modes, averaged data output, actual measurement data output, and ion balance monitor mode. -seg Press or for setting mode SEt, SEt Press or for setting mode SEt, SEt Displayed for sec. Press or for mode A0, A, A 0 After sec. [Mode settings] A0: Averaged data output mode A: Actual measurement data output mode A: IB monitor mode Judgment output clear execution Sets judgment output to OFF. -seg Press or for setting mode SEt, SEt Press or for setting mode SEt, SEt 0 After sec. Displayed for sec. Execution result Executes the Judgment output clear in sensor setting. Execution result Executes the Zero calibration in sensor setting. Communication output data rcr Zero calibration execution Performs zero adjustment for the EP Sensor. -seg Press or for setting mode SEt, SEt Press or for setting mode SEt, SEt 0 After sec. Displayed for sec. Communication output data zcr Data output cycle settings Sets the data output refresh cycle. -seg Press or for setting mode Press or for setting mode 0 After sec. Press or for output refresh cycle Displayed for sec. [Cycle settings] t.0: sec. t0.: 0. sec. t0.: 0. sec. t0.: 0. sec. SEt, SEt SEt, SEt, CPE, A, Int, CPr, CAL, CPE, A, Int, CPr, CAL, CPE, A, Int, CPr, CAL, CPE, A, Int, CPr, CAL, CPE, A, Int, CPr, CAL, CPE, A, Int, CPr, CAL t.0, t0., t0., t0. value sending execution Sends content of each EP Sensor settings to the EP Sensor, and registers the setting. -seg Press or for setting mode SEt, SEt Press or for setting mode SEt, SEt 0 After sec. Displayed for sec. Execution result Executes the Sending set value in sensor setting. Communication output data X, XX, and XXX represent numeric data. The actual ed numbers are determined by the setting contents. Error Display! Display Error description Sensor on selected channel either not connected or has a wire break. Sensor input value falls short of the measurement range. Sensor input value exceeds the measurement range. Abnormal sensor input (P-IN) is ON. Switch output is an overcurrent. Error cancel Perform correct sensor connection. Eliminate the cause of the error occurrence. OVERSEAS DEPARTMENT --, Midori-cho, Koganei City, Tokyo -, Japan Tel: 0-- Fax: 0-- URL http://www.koganei.co.jp!