Technical Data Mini Circuit Breakers, Fuse Blocks, and Electronic Circuit Protectors Specifications Bulletin Number 1492, 1692 Topic Page 1489-M Miniature Circuit Breakers 1 1492-SP Supplementary Protectors 13 1492-D Circuit Breakers 27 188 Regional Circuit Breakers 39 1492-RCD Residual Current Devices 57 1692 Electronic Circuit Protectors 63 1492-MC Circuit Breakers 65 1492-GH/-GS Circuit Breakers 71 1492-FB Fuse Blocks 75 Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Product Certifications website, http://www.ab.com Description Provides general guidelines for installing a Rockwell Automation industrial system. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at http://www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.
1489-M Circuit Breakers 1489-M Specifications Electrical Ratings Poles 1, 2, 3 Tripping characteristics C, D Rated current (I n ) 0.5...63 A Rated frequency [f] 50/60 Hz Rated insulation voltage U i per IEC/EN 60664-1 250V AC (phase to ground) 440V AC (phase to phase) Overvoltage category III Pollution degree 3 Data per UL/CSA 0.5...40 A 277V AC C Curve 50...63 A 240V AC 1-pole 0.5...35 A 277V AC D Curve 40...63 A 240V AC AC Rated 0.5...40 A 480Y/277V AC C Curve voltage 50...63 A 240V AC 2-, 3-pole 0.5...35 A 480Y/277V AC D Curve 40...63 A 240V AC DC 1-pole 48V DC 2-pole 96V DC (2-pole in series) Rated interrupting capacity per UL 489 10 ka Reference temperature for tripping characteristics 40 C Electrical endurance 6,000 operations (AC and DC); 1 cycle (1s - ON, 9s - OFF) Data per IEC/EN 60947-2 Rated operational 1-pole 230V AC voltage (U e ) 2-, 3-pole 400 V AC 1-pole 253/440V AC Highest supply or AC 2-, 3-pole 440V AC utilization voltage (U max ) 1-pole 48V DC DC 2-pole 96V DC Min. operating voltage 12V AC, 12V DC Rated ultimate short-circuit breaking capacity (I cu ) 15 ka Rated service short-circuit breaking capacity (I cs ) 40 A: 11.25 ka >40 A: 7.5 ka Rated impulse withstand voltage Uimp. (1.2/50μs) 4 kv (test voltage 6.2kV at sea level, 5kV at 2,000m) Dielectric test voltage 2 kv (50/60Hz, 1 min.) Reference temperature for tripping characteristics 30 C Electrical endurance 1 cycle (2s - ON, 13s - OFF, I n 32A), 1 cycle (2s - ON, 28s - OFF,I n > 32A) I n < 30A :20,000 ops.(ac) I n 30A:10,000 ops. (AC) 1,000 ops. (DC) Mechanical Data Housing Insulation group II, RAL 7035 Indicator window red ON/green OFF Protection degree per EN 60529 IP20, IP40 in enclosure with cover Mechanical endurance 20,000 operations Shock resistance per IEC/EN 60068-2-27 25 g - 2 shocks - 13 ms Vibration resistance per IEC/EN 60068-2-6 5g - 20 cycles at 5 150 5 Hz with load 0.8 In Environmental Environmental conditions (damp heat) per IEC/EN 60068-2-30 28 cycles with 55 C/90-96% and 25 C/95-100% Ambient temperatureδ -25 +55 C Storage temperature -40 +70 C Installation Terminal Dual terminal Cross-section of wire solid, stranded (front/back terminal slot) 35/35 mm 2 18 4/18 10 AWG Cross-section of wire flexible (front/back terminal slot) 25/10 mm 2 Multi-wire rating per UL, CSA 1 wire, 18 4 AWG 2-4 wires, 18 10 AWG Cross-section of bus bars (back terminal slot) 10 mm 2 IEC 2.8 N m Tightening torque AWG 18...16: 13.3 in lb, UL/CSA AWG 14...10: 17.7 in lb, AWG 8...4: 39.8 in lb Screwdriver No. 2 Pozidrive Mounting DIN Rail (EN 60715, 35 mm) with fast clip Mounting position Any Supply Optional Approximate Dimensions and Weight Pole dimensions (H x D x W) 111 x 69 x 17.5 mm (4.37 x 2.72 x.69") Pole weight 125 g (4.4 oz.) Combination with Auxiliary Elements Auxiliary contact Yes Signal contact Yes Shunt trip Yes 35 mm self-declared, not included in IEC/EN approval. Δ Refer to the ambient temperature derating tables. Wires must be of like size and stranding. Up to two wires per terminal slot. Self-declared IEC DC ratings. Rockwell Automation Publication 1492-SG122F-EN-P August 2014 1
1489-M Circuit Breakers Power Loss Due to Current Rated Current [A] Power Loss Per Pole [W] Rated Current [A] Power Loss Per Pole [W] 0.5 1.4 15 2.4 1 1.4 16 2.5 1.6 1.8 20 2.5 2 1.8 25 3.2 3 1.6 30 3.5 4 1.8 32 3.7 5 1.9 35 4.1 6 2.0 40 4.5 7 1.1 50 4.5 8 1.5 60 4.9 10 2.1 63 5.4 13 2.3 Zero-stack Derating The installation of several miniature circuit breaker side by side with rated current on all poles requires a correction factor to the rated current (not required if spacers are used). No. of Adjacent Devices Factor 1 1 2,3 0.9 4,5 0.8 6 0.75 Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 17.5 mm (0.69 ) 74 mm (2.9 ) 67 mm (2.6 ) 84.8 mm (3.34 ) 111 mm (4.37 ) 1-Pole 1-Pole 35.0 mm (1.38 ) 52.5 mm (2.06 ) 75 mm (3.0 ) 69 mm (2.7 ) 84.8 mm (3.34 ) 111 mm (4.37 ) 2-, 3-Pole 2-Pole 3-Pole 2 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1489-M Circuit Breakers Application Information Circuit Voltage The Bulletin 1489-M circuit breakers are rated by voltage class. Applications should not exceed the listed voltage and current range. Circuit Frequency The Bulletin 1489-M circuit breakers may be applied to frequencies of 50 Hz and 60 Hz without derating. For applications above 60 Hz, contact Rockwell Automation with specific application information for the derating of the circuit breakers. Available Short Circuit Current The Bulletin 1489-M circuit breakers should only be applied in those applications in which the available short-circuit (or fault) current is less than or equal to 10 ka (US/Canada) and 15 ka (IEC). Tripping Characteristics The trip curve characteristics are shown on the following pages. The trip bands shown for each breaker represent current tripping limits for a circuit breaker and are within the limits established by UL. The standard tripping characteristic for Bulletin 1489-M is Type C. Type C has a magnetic trip activated at 5-10 times the rated current of the circuit breaker. The reference temperature for the thermal tripping characteristics is 30 C. The Type C characteristic will suit most applications. In rare occurrences when the Type C characteristic does not fully meet the application, Type D magnetic trip characteristic is available, allowing for transients approximately twice as high as the standard Type C. For a specific current at 30 C, a circuit breaker will open ("clear the circuit") automatically at some total time that will be within the minimum and maximum time shown on the curves. For example, a one-pole, 15 A, Bulletin 1489-M circuit breaker trips in not less than 1 s and not more than 200 s on a 30 A current. Because the UL standard defines this time spread, users should not specify exact tripping time. The lower current portion of the curves (upper left) depicts the time to trip due to thermal action and reflect overload protection of the wire and connect load. The higher current portion of the curves (lower right) depicts the trip due to magnetic action of the circuit breaker and reflects protection due to short circuit level currents. Application Considerations The following is a discussion of application considerations related to North American applications. When applying product to IEC regional requirements, follow IEC practices and guidelines. The selection of a specific ampere rating for a specific application is dependent on the type of load and duty cycle and is governed by the National Electrical Code (Canadian Electrical Code) and UL/CSA. In general, the codes require that overcurrent protection is at the current supply and at points where wire sizes are reduced. In addition, the codes state that conductors be protected according to their current carrying capacity. There are specific situations that require application consideration, such as motor circuit, and guidelines for the selection for transformer protection. The Bulletin 1489-M circuit breakers are non-100% rated as defined by UL 489, para 7.1.4.2. As such, the circuit breaker's rating should be loaded to no more than 80% if used with continuous loads. Line and load may be reversed. The Bulletin 1489-M circuit breaker may be bottom fed. Branch Circuits Bulletin 1489-M circuit breakers may be used to protect branch circuits. A branch circuit is the wiring portion of a system extending beyond the final overcurrent device protecting the circuit. Guidelines established in NEC, CEC, UL, and CSA should be used to determine the specific device. For example: Motor Branch Circuit Bulletin 1489-M circuit breakers are not horsepower rated because they are able to safely interrupt currents far in excess of the locked rotor value for a selected motor. This ability is recognized in the codes and standards and is also established by the UL and CSA tests described in UL 489 and CSA C22.2 No. 5 standards. The size of a Bulletin 1489-M circuit breaker should be determined following the guidelines for an Inverse Time Circuit Breaker. References: NEC 430.51 and UL 489. Also see CEC and appropriate Canadian Standards. Transformer Protection Bulletin 1489-M circuit breakers may be used for transformer protection following the guidelines established. References: NEC 450 and UL 489. Also see CEC and appropriate Canadian Standards. Rockwell Automation Publication 1492-SG122F-EN-P August 2014 3
1489-M Circuit Breakers Heater Load, Lighting, and Other Load Protection Bulletin 1489-M circuit breakers may be used for protection of heater loads, lighting loads, and other loads following the guidelines established. References: NEC Article 31 and UL 508A. Also see CEC and appropriate Canadian Standards. SWD Rating The Bulletin 1489-M breakers (0.5 20 A) are rated as Switch Duty (SWD) and as such may be applied to switch fluorescent lighting loads up to their current and voltage maximum. Coordinated Overcurrent Protection Where an orderly shutdown is required to minimize the hazards to personnel and equipment, a system of coordination based upon the faulted or overloaded circuit is isolated by selective operation of only the overcurrent protective device closest to the overcurrent condition. The user should select devices that meet this requirement. References: NEC 240.12. Also see CEC. HACR Rating Bulletin 1489-M Circuit Breakers are rated as Heating, Air Conditioning and Refrigeration circuit breakers as defined by UL 489, paragraph 6.7 and may used in this type of application. Current Limiting Bulletin 1489-M Circuit Breakers are rated as current limiting circuit breakers as defined by UL 489, paragraph 8.6. Both of these factors are proportional to the square of the current. Thermal energy is proportional to the square of the RMS value and magnetic forces are proportional to the square of the peak value. The most effective way to provide protection is to substantially limit let-through-energy. This provides the following advantages: Far less damage at the location of the short circuit. Fast electric separation of a faulty unit from the system, especially power supplies connected in parallel that are switched off when the voltage of the power bus drops below a certain level. Far less wear on the miniature circuit breaker itself. This means more safe interruptions. Better protection of all components in the short circuit path. Far wider range of selective action when used with an upstream protective device. (No nuisance shut downs from feeder line interruptions, causing a blackout in all connected branches.) The Bulletin 1489-M line features the ability to achieve short circuit interruptions far more effectively than conventional breakers. In conventional circuit breakers, the short circuit interruption time required is approximately one or two half cycles of an AC sine wave. When the contacts open, the resulting arc continues to burn until the current level passes through zero. The arc may re-ignite because of the insufficient width of the contact gap. The current that flows until the arc is extinguished produces a heating effect proportional to the I 2 t value (let-through-energy) of the fault current. The Bulletin 1489-M device is designed to substantially reduce the amount of let-through-current and the resulting let-through-energy that can damage protected components. The Bulletin 1489-M has the ability to interrupt short circuit current within the first half cycle of the fault. Limiting letthrough current and energy will protect against the harmful effects of overcurrent and is focused primarily on avoiding excessive heat and mechanical damage. 4 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1489-M Circuit Breakers Ambient Temperature Derating The Bulletin 1489-M circuit breakers are rated in RMS amperes at a 40 C (104 F) ambient temperature per UL 489/CSA C22.2 No. 5. This temperature is used as the ambient temperature external to an industrial enclosure. If a circuit breaker is applied in a temperature that exceeds the 40 C (104 F) ambient rating, then the circuit breaker should be derated using the table below. For IEC 60947-2 standard, the products carry an ambient rating of 30 C. Follow standard IEC application considerations for temperature rating in different ambient temperatures. Note: Application below 0º C is for non-condensing atmosphere. Care should be taken for applications below 0 C. These devices are not certified to operate correctly in the presence of ice. Bulletin 1489-M Temperature Derating, UL Reference temperature = 40 C Bulletin 1489-M Temperature Derating, IEC Reference temperature = 30 C Current Rating Ambient temperature ( C) (A) -25-20 -10 0 10 20 30 40 50 55 0.5 0.6 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.5 0.5 1 1.2 1.2 1.2 1.1 1.1 1.1 1.0 1 1.0 0.9 1.6 2.0 2.0 1.9 1.8 1.8 1.7 1.7 1.6 1.5 1.5 2 2.5 2.4 2.4 2.3 2.2 2.1 2.1 2 1.9 1.9 3 3.7 3.7 3.6 3.4 3.3 3.2 3.1 3 2.9 2.8 4 5.0 4.9 4.7 4.6 4.4 4.3 4.1 4 3.9 3.8 5 6.2 6.1 5.9 5.7 5.6 5.4 5.2 5 4.8 4.7 6 7.4 7.3 7.1 6.9 6.7 6.4 6.2 6 5.8 5.7 7 8.7 8.6 8.3 8.0 7.8 7.5 7.3 7 6.7 6.6 8 9.9 9.8 9.5 9.2 8.9 8.6 8.3 8 7.7 7.6 10 12.4 12.2 11.9 11.5 11.1 10.7 10.4 10 9.6 9.4 13 16.1 15.9 15.4 14.9 14.4 14.0 13.5 13 12.5 12.3 15 18.6 18.3 17.8 17.2 16.7 16.1 15.6 15 14.4 14.2 16 19.8 19.6 19.0 18.4 17.8 17.2 16.6 16 15.4 15.1 20 24.8 24.4 23.7 23.0 22.2 21.5 20.7 20 19.3 18.9 25 31.0 30.6 29.6 28.7 27.8 26.9 25.9 25 24.1 23.6 30 37.2 36.7 35.6 34.4 33.3 32.2 31.1 30 28.9 28.3 32 39.7 39.1 37.9 36.7 35.6 34.4 33.2 32 30.8 30.2 35 43.4 42.8 41.5 40.2 38.9 37.6 36.3 35 33.7 33.1 40 49.6 48.9 47.4 45.9 44.4 43.0 41.5 40 38.5 37.8 50 62.0 61.1 59.3 57.4 55.6 53.7 51.9 50 48.2 47.2 60 74.4 73.3 71.1 68.9 66.7 64.4 62.2 60 57.8 56.7 63 78.2 77.0 74.7 72.3 70.0 67.7 65.3 63 60.7 59.5 Current Rating Ambient temperature ( C) (A) -25-20 -10 0 10 20 30 40 50 55 0.5 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.5 0.5 0.5 1 1.2 1.2 1.1 1.1 1.1 1.0 1 1.0 0.9 0.9 1.6 1.9 1.9 1.8 1.8 1.7 1.7 1.6 1.5 1.5 1.5 2 2.4 2.4 2.3 2.2 2.1 2.1 2 1.9 1.9 1.8 3 3.6 3.6 3.4 3.3 3.2 3.1 3 2.9 2.8 2.7 4 4.8 4.7 4.6 4.4 4.3 4.1 4 3.9 3.7 3.6 5 6.0 5.9 5.7 5.6 5.4 5.2 5 4.8 4.6 4.5 6 7.2 7.1 6.9 6.7 6.4 6.2 6 5.8 5.6 5.4 7 8.4 8.3 8.0 7.8 7.5 7.3 7 6.7 6.5 6.4 8 9.6 9.5 9.2 8.9 8.6 8.3 8 7.7 7.4 7.3 10 12.0 11.9 11.5 11.1 10.7 10.4 10 9.6 9.3 9.1 13 15.6 15.4 14.9 14.4 14.0 13.5 13 12.5 12.0 11.8 15 18.1 17.8 17.2 16.7 16.1 15.6 15 14.4 13.9 13.6 16 19.3 19.0 18.4 17.8 17.2 16.6 16 15.4 14.8 14.5 20 24.1 23.7 23.0 22.2 21.5 20.7 20 19.3 18.5 18.2 25 30.1 29.6 28.7 27.8 26.9 25.9 25 24.1 23.2 22.7 30 36.1 35.6 34.4 33.3 32.2 31.1 30 28.9 27.8 27.2 32 38.5 37.9 36.7 35.6 34.4 33.2 32 30.8 29.6 29.0 35 42.1 41.5 40.2 38.9 37.6 36.3 35 33.7 32.4 31.8 40 48.1 47.4 45.9 44.4 43.0 41.5 40 38.5 37.0 36.3 50 60.2 59.3 57.4 55.6 53.7 51.9 50 48.2 46.3 45.4 60 72.2 71.1 68.9 66.7 64.4 62.2 60 57.8 55.6 54.5 63 75.8 74.7 72.3 70.0 67.7 65.3 63 60.7 58.3 57.2 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 5
1489-M Circuit Breakers Tripping Characteristics C Curve D Curve = Tripping Curve from cold state = Tripping Curve from cold state Tripping time (s) Tripping time (s) AC AC Multiple of rated current I/In Multiple of rated current I/In 6 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1489-M Circuit Breakers Accessory Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 17.5 mm (0.69 ) 99 mm (3.90 ) 64.2 mm (2.53 ) 74 mm (2.91 ) 1489-AMST1 and 1489-AMST2 8.8 mm (0.35 ) 99 mm (3.90 ) 74 mm (2.91 ) 1489-AMRS3 8.8 mm (0.35 ) 99 mm (3.90 ) 74 mm (2.91 ) 1489-AMRA3 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 7
1489-M Circuit Breakers Bus Bars Z2 1489-M3... AWG 14 lb-in 21 12-8 6-2 25 36 Nm 2.3 2.8 4.0 1489-AMCLPS 4 mm 1489-AMCLT50D 1489-AMCLT35 Note: Do not cut bus bars. Maximum of 3 bus bars allowed in any combination of the same phase configuration. Multiple bus bars must be installed back-to-back. 8 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1489-M Circuit Breakers Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 1-Phase Bus Bars 99 mm (3.90 ) 204.6 mm (8.06 ) 5 mm (0.19 ) 17.6 mm (0.69 ) 5 x 17.6 mm = 88 mm (5 x 0.69 = 3.46 ) 1489-AMCL106 5 mm (0.19 ) 5 17.6 mm (0.69 ) 11 x 17.6 mm = 193.6 mm (11 x 0.69 = 7.62 ) 1489-AMCL112 310.2 mm (12.21 ) 15.5 mm (0.61 ) 46 mm (1.81 ) 32.5 mm (1.28 ) 5 mm (0.19 ) 17.6 mm (0.69 ) 17 x 17.6 mm = 299.2 mm (17 x 0.69 = 11.78 ) 1.5 mm (0.06 ) 1489 -AMCL118 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 9
1489-M Circuit Breakers Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 2-Phase Bus Bars 99 mm (3.90 ) 204.6 mm (8.06 ) 5 mm (0.19 ) 17.6 mm (0.69 ) 5 x 17.6 mm = 88 mm (5 x 0.69 = 3.46 ) 5 mm (0.19 ) 17.6 mm (0.69 ) 5 11 x 17.6 mm = 193.6 mm (11 x 0.69 = 7.62 ) 1489-AMCL206 1489 -AMCL212 310.2 mm (12.21 ) 15.5 mm (0.61 ) 46 mm (1.81 ) 32.5 mm (1.28 ) 5 mm (0.19 ) 17.6 mm (0.69 ) 17 x 17.6 mm = 299.2 mm (17 x 0.69 = 11.78 ) 1.5 mm (0.06 ) 1489-AMCL218 17.6 10 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1489-M Circuit Breakers Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 3-Phase Bus Bars 99 mm (3.90 ) 204.6 mm (8.06 ) 5 mm (0.19 ) 17.6 mm (0.69 ) 5 x 17.6 mm = 88 mm (5 x 0.69 = 3.46 ) 5 mm (0.19 ) 5 17.6 mm (0.69 ) 11 x 17.6 mm = 193.6 mm (11 x 0.69 = 7.62 ) 1489-AMCL306 1489 -AMCL312 310.2 mm (12.21 ) 15.5 mm (0.61 ) 46 mm (1.81 ) 32.5 mm (1.28 ) 5 mm (0.19 ) 17.6 mm (0.69 ) 17 x 17.6 mm = 299.2 mm (17 x 0.69 = 11.78 ) 1.5 mm (0.06 ) 1489-AMCL318 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 11
1489-M Circuit Breakers Bus Bar Accessory Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 6 mm (0.23 ) 3 mm (0.12 ) 14 mm (0.55 ) 72.1 mm (2.84 ) 16.2 mm (0.64 ) 31.1 mm (1.22 ) 1489-AMCLT35 31.2 mm (1.23 ) 28.8 mm (1.13 ) 17.6mm (0.69 ) 17.8 mm (0.70 ) 51 mm (2.0 ) 6 mm (0.23) 12.6 mm (0.50 ) 4 mm (0.15 ) 1489-AMCLT50D 7 mm (0.28 ) 3.6 mm (0.14 ) 24 mm (0.94 ) 13 mm (0.51 ) 48.2 mm (1.9 ) 16 mm (0.63 ) 17.8 mm (0.70 ) 2 X 17.6 mm = 35.2 mm (2 x 0.69 = 1.39 ) 17.6 mm (0.69 ) 1489-AMCLPS 12 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-SP Supplementary Protectors 1492-SP Specifications Electrical Ratings Poles 1, 2, 3, 1+N, 3+N Tripping characteristics B, C, D Rated current (I n ) 0.5 63 A Rated frequency (f) 50/60 Hz Rated insulation voltage U i per IEC/EN 60664-1 250 V AC (phase to ground), 440V AC (phase to phase) Overvoltage category III Pollution degree 3 Data per UL/CSA 1-pole AC 277V AC DC 48V DC Rated voltage AC 480Y/277V AC 2-pole DC 96V DC 3-pole AC 480Y/277V AC Rated interrupting capacity per UL 1077 32 A: 10 ka (AC); > 32 A: 5 ka (AC); 0.5...63 A: 10 ka (DC) Application Supplementary protector for general use; application codes: TC1: [1P] OL0 277V AC, [2P, 3P] OL0 480Y/277V AC; SC: 10 ka (0.5...32 A), 5 ka (35...63 A), U2 480Y/277V AC; FW3 Reference temperature for tripping characteristics 40 C Electrical endurance 6,000 ops (AC), 6,000 ops. (DC) 1 cycle (1s - ON, 9s - OFF) Data per IEC/EN 60947-2 1-pole, 1+N 230V AC Rated operational voltage (U e ) 2-pole, 3-pole, 3+N 400V AC 1-pole, 1+N 253V AC AC 2-pole, 3-pole, Highest supply or utilization 440V AC 3+N voltage (U max ) 1-pole 48V DC DC 2-pole 96V DC Min. operating voltage 12V AC, 12V DC Rated ultimate short-circuit breaking capacity (I cu ) 15 ka Rated service short-circuit breaking capacity (I cs ) 40 A: 11.25 ka >40 A: 7.5 ka 4 kv Rated impulse withstand voltage Uimp. (1.2/50μs) (test voltage 6.2kV at sea level, 5kV at 2,000m) Dielectric test voltage 2 kv (50/60Hz, 1 min.) Reference temperature for tripping characteristics 30 C Electrical endurance 1 cycle (2s - ON, 13s - OFF, I n 32A), 1 cycle (2s - ON, 28s - OFF,I n > 32A) I n < 30A: 20,000 ops (AC) I n 30A: 10,000 ops. (AC) 1,000 ops. (DC) Mechanical Data Housing Insulation group II, RAL 7035 Indicator window red ON/green OFF Protection degree per EN 60529 IP20, IP40 in enclosure with cover Mechanical endurance 20,000 operations Shock resistance per IEC/EN 60068-2-27 25 g - 2 shocks - 13 ms Vibration resistance per IEC/EN 60068-2-6 5g - 20 cycles at 5...150...5 Hz with load 0.8In Environmental Environmental conditions (damp heat) per IEC/EN 60068-2-30 28 cycles with 55 C/90-96% and 25 C/95-100% Ambient temperatureδ -25...+55 C Storage temperature -40...+70 C Installation Terminal Dual terminal Cross-section of wire solid, stranded (front/back terminal slot) 35/35 mm 2 18...4/18...10 AWG Cross-section of wire flexible (front/back terminal slot) 25/10 mm 2 Multi-wire rating per UL, CSA 1 wire, 18 4 AWG 2-4 wires, 18 10 AWG Cross-section of bus bars (back terminal slot) 10 mm 2 IEC 2.8 N m Tightening torque AWG 18...16: 13.3 in lb. UL/CSA AWG 14...10: 17.7 in lb. AWG 8...4: 39.8 in lb. Screwdriver No. 2 Pozidrive Mounting DIN rail (EN 60715, 35mm) with fast clip Mounting position Any Supply Optional Approximate Dimensions and Weight Pole dimension (H x D x W) 88 x 69 x 17.5 mm Pole weight 115 g (4.1 oz.) Combination with Auxiliary Elements Auxiliary contact Yes Signal contact Yes Shunt trip Yes 35mm 2 self-declared, not included in IEC/EN approval. Δ Refer to the ambient temperature derating tables. Wires must be of like size and stranding. Up to two wires per terminal slot. IEC DC ratings self-declared. 2-pole/3-pole single pole load: TC2. Rockwell Automation Publication 1492-SG122F-EN-P August 2014 13
1492-SP Supplementary Protectors Power Loss Due to Current Rated Current [A] Power Loss Per Pole [W] Rated Current [A] Power Loss Per Pole [W] 0.5 1.4 13 2.3 1 1.4 15 2.4 2 1.8 16 2.5 3 1.6 20 2.5 4 1.8 25 3.2 5 1.9 30 3.5 6 2.0 32 3.7 7 1.1 40 4.5 8 1.5 50 4.5 10 2.1 63 5.4 Zero-stack Derating The installation of several miniature circuit breaker side by side with rated current on all poles requires a correction factor to the rated current (not required if spacers are used). No. of Adjacent Devices Factor 1 1 2,3 0.9 4,5 0.8 6 0.75 Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 88 mm (3.46 ) 17.5 mm (0.69 ) 74 mm (2.9 ) 67 mm (2.6 ) 1-Pole 1-Pole 88 mm (3.46 ) 35 mm (1.4 ) 53 mm (2.0 ) 70 mm (2.8 ) 69 mm (2.7 ) 75 mm (3.0 ) 1 Pole + N, 2-, 3-, 3 Pole + N 1 Pole + N, 2-Pole 3-Pole 3-Pole + N 14 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-SP Supplementary Protectors Ambient Temperature Derating Note: Application below 0º C is for non-condensing atmosphere. Care should be taken for applications below 0 C. These devices are not certified to operate correctly in the presence of ice. Bulletin 1492-SP Temperature Derating, UL Reference temperature = 40 C Bulletin 1492-SP Temperature Derating, IEC Reference temperature = 30 C Current Rating Ambient temperature ( C) (A) -25-20 -10 0 10 20 30 40 50 55 0.5 0.6 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.5 0.5 1 1.2 1.2 1.2 1.1 1.1 1.1 1.0 1 1.0 0.9 2 2.5 2.4 2.4 2.3 2.2 2.1 2.1 2 1.9 1.9 3 3.7 3.7 3.6 3.4 3.3 3.2 3.1 3 2.9 2.8 4 5.0 4.9 4.7 4.6 4.4 4.3 4.1 4 3.9 3.8 5 6.2 6.1 5.9 5.7 5.6 5.4 5.2 5 4.8 4.7 6 7.4 7.3 7.1 6.9 6.7 6.4 6.2 6 5.8 5.7 7 8.7 8.6 8.3 8.0 7.8 7.5 7.3 7 6.7 6.6 8 9.9 9.8 9.5 9.2 8.9 8.6 8.3 8 7.7 7.6 10 12.4 12.2 11.9 11.5 11.1 10.7 10.4 10 9.6 9.4 13 16.1 15.9 15.4 14.9 14.4 14.0 13.5 13 12.5 12.3 15 18.6 18.3 17.8 17.2 16.7 16.1 15.6 15 14.4 14.2 16 19.8 19.6 19.0 18.4 17.8 17.2 16.6 16 15.4 15.1 20 24.8 24.4 23.7 23.0 22.2 21.5 20.7 20 19.3 18.9 25 31.0 30.6 29.6 28.7 27.8 26.9 25.9 25 24.1 23.6 30 37.2 36.7 35.6 34.4 33.3 32.2 31.1 30 28.9 28.3 32 39.7 39.1 37.9 36.7 35.6 34.4 33.2 32 30.8 30.2 40 49.6 48.9 47.4 45.9 44.4 43.0 41.5 40 38.5 37.8 50 62.0 61.1 59.3 57.4 55.6 53.7 51.9 50 48.2 47.2 63 78.2 77.0 74.7 72.3 70.0 67.7 65.3 63 60.7 59.5 Current Rating Ambient temperature ( C) (A) -25-20 -10 0 10 20 30 40 50 55 0.5 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.5 0.5 0.5 1 1.2 1.2 1.1 1.1 1.1 1.0 1 1.0 0.9 0.9 2 2.4 2.4 2.3 2.2 2.1 2.1 2 1.9 1.9 1.8 3 3.6 3.6 3.4 3.3 3.2 3.1 3 2.9 2.8 2.7 4 4.8 4.7 4.6 4.4 4.3 4.1 4 3.9 3.7 3.6 5 6.0 5.9 5.7 5.6 5.4 5.2 5 4.8 4.6 4.5 6 7.2 7.1 6.9 6.7 6.4 6.2 6 5.8 5.6 5.4 7 8.4 8.3 8.0 7.8 7.5 7.3 7 6.7 6.5 6.4 8 9.6 9.5 9.2 8.9 8.6 8.3 8 7.7 7.4 7.3 10 12.0 11.9 11.5 11.1 10.7 10.4 10 9.6 9.3 9.1 13 15.6 15.4 14.9 14.4 14.0 13.5 13 12.5 12.0 11.8 15 18.1 17.8 17.2 16.7 16.1 15.6 15 14.4 13.9 13.6 16 19.3 19.0 18.4 17.8 17.2 16.6 16 15.4 14.8 14.5 20 24.1 23.7 23.0 22.2 21.5 20.7 20 19.3 18.5 18.2 25 30.1 29.6 28.7 27.8 26.9 25.9 25 24.1 23.2 22.7 30 36.1 35.6 34.4 33.3 32.2 31.1 30 28.9 27.8 27.2 32 38.5 37.9 36.7 35.6 34.4 33.2 32 30.8 29.6 29.0 40 48.1 47.4 45.9 44.4 43.0 41.5 40 38.5 37.0 36.3 50 60.2 59.3 57.4 55.6 53.7 51.9 50 48.2 46.3 45.4 63 75.8 74.7 72.3 70.0 67.7 65.3 63 60.7 58.3 57.2 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 15
1492-SP Supplementary Protectors Tripping Characteristics B Curve = Tripping Curve from cold state Tripping time (s) AC Multiple of rated current I/In B and C Curve - 230/400V AC Let-through Energy Let-through energy i 2 t / A 2 s Let through energy i t / A s Short-circuit current I k / ka 16 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-SP Supplementary Protectors Tripping Characteristics C Curve = Tripping Curve from cold state B and C Curve - 230/400V AC Let-through Energy Let-through energy i 2 t / A 2 s Let through energy i t / A s Tripping time (s) AC Multiple of rated current I/In Short-circuit current I k / ka Rockwell Automation Publication 1492-SG122F-EN-P August 2014 17
1492-SP Supplementary Protectors Tripping Characteristics D Curve = Tripping Curve from cold state Tripping time (s) AC Multiple of rated current I/In D Curve - 230/400V AC Let-through Energy Let-through energy i 2 t / A 2 s Let-through energy i 2 t / A 2 s Short-circuit current I k / ka 18 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-SP Supplementary Protectors Accessory Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 17.5 mm (.69 ) 88 mm (3.46 ) 73.3 mm (2.86 ) 189-AST1 and 189-AST2 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-ASCR3 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-AR3 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 19
1492-SP Supplementary Protectors Accessory Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-AR11, 189-AR02, 189-AR20 8.8 mm (0.35 ) 85 mm (3.35 ) 64.2 mm (2.53 ) 189-AL11, 189-AL02, and 189-AL20 42.4 mm (1.67 ) 34.8 mm (1.37 ) 46.4 mm (1.83 ) 189-AB01 and 189-AB10 20 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-SP Supplementary Protectors Bus Bars Feeder Terminal & Bus Bar Current Distribution 100 A End Feed S1 S2 S3 S4 Sn 1492-A1B1... 1492-A2B1... 1492-A3B1... ls < 100 A / Ø Ie = l s < 100 A / Ø Other Feed Sn S3 S2 S1 S1 S2 S3 ls L < 100 A / Ø Sn ls R < 100 A / Ø * A W G lb-in Nm 10...1/0 50 5.5 * * A W G lb-in Nm 18...4 21 2.4 6...4 27 3.1 1492-F B... Ie = l s L + I s R < 100 A / Ø 1492-A A T 1L P 1492-A A P 80 A 1492-A1B8... 1492-A2B8... 1492-A3B8... End Feed S1 S2 S3 ls < 80 A / Ø S4 Sn 1492-SP, -D * 1492-A A T 1S Position high current drawing devices near to the Feed Terminal. Ie = l s < 80 A / Ø Other Feed Sn S3 S2 S1 S1 S2 S3 Sn 1492-A A T 2 ls L < 80 A / Ø ls R < 80 A / Ø Ie = l s L + I s R < 80 A / Ø Rockwell Automation Publication 1492-SG122F-EN-P August 2014 21
1492-SP Supplementary Protectors Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 1-Phase Bus Bars 1012 mm (39.84 ) 5.5 mm (0.22 ) 17.8 mm (0.70 ) 56 x 17.8 = 996.8 mm (56 x 0.70 = 39.24 ) 5 mm (0.20 ) 2.5 mm (0.10 ) 15.6 mm (0.61 ) 1492-A1B1 15 mm (0.59 ) 1-Phase Bus Bars, with Auxiliary Contact 1492-A1B8 985 mm +2 (38.78 +2 ) 5.5 mm (0.22 ) 27 mm (1.06 ) 36 x 27 = 972 mm (36 x 1.06 = 38.27 ) 5 mm (0.20 ) 2.5 mm (0.10 ) 16 mm (0.63 ) 15 mm (0.59 ) 1492-A1B1H 985 mm +2 (38.78 +2 ) 5.5 mm (0.22 ) 27 mm (1.06 ) 36 x 27 = 972 mm (36 x 1.06 = 38.27 ) 5 mm (0.20 ) 2.5 mm (0.10 ) 15 mm (0.59 ) 1492-A1B8H 15 mm (0.59 ) 22 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-SP Supplementary Protectors Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 2-Phase Bus Bars 991 mm +2 (39.02 +2 ) 21.2 mm (0.83 ) 23 mm (0.91 ) 13.5 mm (0.53 ) 36.5 mm (1.44 ) 6 mm (0.23 ) 17.8 mm (0.70 ) 55 x 17.8 = 979 mm (55x 0.70 = 38.54 ) 2 mm (0.08 ) 1492-A2B1 991 mm +2 (39.02 +2 ) 21.2 mm (0.83 ) 13.5 mm (0.53 ) 6 mm (0.23 ) 17.8 mm (0.70 ) 55 x 17.8 = 979 mm (55x 0.70 = 38.54 ) 23 mm (0.91 ) 36.5 mm (1.44 ) 1.5 mm (0.06 ) 2-Phase Bus Bars, with Auxiliary Contact 1492-A2B8 1009 mm +2 (39.72 +2 ) 21.2 mm (0.83 ) 13.5 mm (0.53 ) 6 mm (0.24 ) 17.8 mm (0.70 ) 44 mm (1.73 ) 22 x 44 = 968 mm (22 x 1.73 = 38.11 ) 23 mm (0.91 ) 36.5 mm (1.44 ) 2 mm (0.08 ) 1492-A2B1H 1009 mm +2 (39.72 +2 ) 21.2 mm (0.83 ) 13.5 mm (0.53 ) 6 mm (0.24 ) 17.8 mm (0.70 ) 44.5 mm (1.75 ) 22 x 44.5 = 979 mm (22 x 1.75 = 38.5 ) 23 mm (0.91 ) 36.5 mm (1.44 ) 2 mm (0.08 ) 1492-A2B8H Rockwell Automation Publication 1492-SG122F-EN-P August 2014 23
1492-SP Supplementary Protectors Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 3-Phase Bus Bars 1009 mm +2 (39.72 +2 ) 21.2 mm (0.83 ) 13.5 mm (0.53 ) 6 mm (0.24 ) 17.8 mm (0.70 ) 56 x 17.8 = 996.8 mm (56 x 0.70 = 39.24 ) 23 mm (0.91 ) 36.5 mm (1.44 ) 2 mm (0.08 ) 1492-A3B1 1009 mm +2 (39.72 +2 ) 21.2 mm (0.83 ) 23 mm (0.91 ) 13.5 mm (0.53 ) 6 mm (0.24 ) 17.8 mm (0.70 ) 56 x 17.8 = 996.8 mm (56 x 0.70 = 39.24 ) 36.5 mm (1.44 ) 1.5 mm (0.06 ) 1492-A3B8 3-Phase Bus Bars, with Auxiliary Contact 982 mm +2 (138.66 +2 ) 21.2 mm (0.83 ) 23 mm (0.91 ) 13.5 mm (0.53 ) 36.5 mm (1.44 ) 6 mm (0.24 ) 17.8 mm (0.70 ) 2x17.8 =35.6mm (2x 0.70=1.4 ) 62.3 mm (2.45 ) 15x62.3 =934.5mm (15x 2.45=36.79 ) 2 mm (0.08 ) 1492-A3B1H 982 mm +2 (138.66 +2 ) 21.2 mm (0.83 ) 23 mm (0.91 ) 13.5 mm (0.53 ) 36.5 mm (1.44 ) 6 mm (0.24 ) 17.8 mm (0.70 ) 2x17.8 =35.6mm (2x 0.70=1.4 ) 62.3 mm (2.45 ) 15x62.3 =994.5mm (15x 2.45=39.15 ) 1492-A3B8H 1.5 mm (0.06 ) 24 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-SP Supplementary Protectors Bus Bar Accessory Approximate Dimensions Note: Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 16.2 mm (0.64 ) 28.5 mm (1.12 ) 11 mm (0.43 ) 36.1 mm (1.42 ) 57.5 mm (2.26 ) 21 mm (0.83 ) 12.4 mm (0.49 ) 17 mm (0.67 ) 3 mm 6 mm (0 24 ) 6.3 mm (0.25 ) 3 mm (0.12 ) 1492-AAT1S 1492-AAT1LP 12.3 mm (0.48 ) 29 mm (1.14 ) 30 mm (1.18 ) 17.75 mm (0.70 ) 40 mm (1.57 ) 10.5 mm (0.41 ) 1492-AAT2 1492-A1E 1492-AME 1492-AAP Rockwell Automation Publication 1492-SG122F-EN-P August 2014 25
1492-D Circuit Breakers 1492-D Specifications Electrical Ratings Poles 1, 2 Tripping characteristics C Rated current (I n ) 0.5 63 A Rated frequency (f) 0 Hz (DC only) Rated insulation voltage U i per IEC/EN 60664-1 250 V AC (phase to ground), 440V AC (phase to phase) Overvoltage category III Pollution degree 3 Data per UL/CSA Rated voltage 1-pole 250V DC 2-pole 500V DC Rated interrupting capacity per UL 1077 10 ka Application Reference temperature for tripping characteristics Electrical endurance Data per IEC/EN 60947-2 1-pole Rated operational voltage (U e ) 2-pole Highest supply or utilization 1-pole voltage (U max ) 2-pole Min. operating voltage Rated ultimate short-circuit breaking capacity (I cu ) Rated service short-circuit breaking capacity (I cs ) Rated impulse withstand voltage Uimp. (1.2/50μs) Dielectric test voltage Reference temperature for tripping characteristics Electrical endurance 1 cycle (2s - ON, 13s - OFF, I n 32A), 1 cycle (2s - ON, 28s - OFF,I n > 32A) Supplementary Protector for DC application use; application codes: TC0; OL0 250V DC, SC: 10kA; U1 250V DC; FW0 25 C 6,000 ops 220V DC 440V DC 250V DC 500V DC 12V DC 10 ka 10 ka 4 kv (test voltage 6.2kV at sea level, 5kV at 2,000m) 2 kv (50/60Hz, 1 min.) 55 C 1,500 ops. Mechanical Data Housing Insulation group II, RAL 7035 Indicator window red ON/green OFF Protection degree per EN 60529 IP20, IP40 in enclosure with cover Mechanical endurance 20,000 operations Shock resistance per IEC/EN 60068-2-27 25 g - 2 shocks - 13 ms Vibration resistance per IEC/EN 60068-2-6 5g - 20 cycles at 5...150...5 Hz with load 0.8In Environmental Environmental conditions (damp heat) per IEC/EN 60068-2-30 28 cycles with 55 C/90-96% and 25 C/95-100% Ambient temperatureδ -25...+55 C Storage temperature -40...+70 C Installation Terminal Dual terminal Cross-section of wire solid, stranded (front/back terminal slot) 35/35 mm 2 18...4/18...10 AWG Cross-section of wire flexible (front/back terminal slot) 25/10 mm 2 Multi-wire rating per UL, CSA 1 wire, 18 4 AWG 2-4 wires, 18 10 AWG Cross-section of bus bars (back terminal slot) 10 mm 2 IEC 2.8 N m Tightening torque AWG 18...16: 13.3 in lb. UL/CSA AWG 14...10:17.7 in lb. AWG 8...4: 39.8 in lb. Screwdriver No. 2 Pozidrive Mounting DIN rail (EN 60715, 35mm) with fast clip Mounting position Any Supply Note polarity of device Approximate Dimensions and Weight Pole dimension (H x D x W) 88 x 69 x 17.5 mm Pole weight 125 g (4.5 oz.) Combination with Auxiliary Elements Auxiliary contact Yes Signal contact Yes Shunt trip Yes 35mm 2 self-declared, not included in IEC/EN approval. Δ Refer to the ambient temperature derating tables. Wires must be of like size and stranding. Up to two wires per terminal slot. Rockwell Automation Publication 1492-SG122F-EN-P August 2014 27
1492-D Circuit Breakers Power Loss Due to Current Rated Current [A] Power Loss Per Pole [W] Rated Current [A] Power Loss Per Pole [W] 0.5 1.4 13 2.3 1 1.4 15 2.4 2 1.8 16 2.5 3 1.6 20 2.5 4 1.8 25 3.2 5 1.9 30 3.5 6 2.0 32 3.7 7 1.1 40 4.5 8 1.5 50 4.5 10 2.1 63 5.4 Zero-stack Derating The installation of several miniature circuit breaker side by side with rated current on all poles requires a correction factor to the rated current (not required if spacers are used). No. of Adjacent Devices Factor 1 1 2,3 0.9 4,5 0.8 6 0.75 Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 88 mm (3.46 ) 17.5 mm (0.69 ) 74 mm (2.9 ) 67 mm (2.6 ) 1-Pole 88 mm (3.46 ) 35 mm (1.4 ) 69 mm (2.7 ) 75 mm (3.0 ) 2-Pole 28 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-D Circuit Breakers Ambient Temperature Derating Note: Application below 0º C is for non-condensing atmosphere. Care should be taken for applications below 0 C. These devices are not certified to operate correctly in the presence of ice. Bulletin 1492-D Temperature Derating, UL Reference temperature = 25 C Current Ambient temperature ( C) Rating (A) -25-20 -10 0 10 20 25 30 40 50 55 0.5 0.6 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.5 0.5 0.5 1 1.2 1.2 1.2 1.2 1.1 0.9 1 1.0 1.0 0.9 0.9 1.6 1.8 1.8 1.8 1.8 1.8 1.5 1.6 1.6 1.5 1.5 1.5 2 2.3 2.3 2.3 2.3 2.3 1.9 2 2.0 1.9 1.9 1.8 3 3.5 3.5 3.5 3.5 3.4 2.8 3 3.0 2.9 2.8 2.7 4 4.6 4.6 4.6 4.6 4.5 3.8 4 3.9 3.8 3.7 3.6 6 6.9 6.9 6.9 6.9 6.8 5.6 6 5.9 5.7 5.6 5.5 8 9.2 9.2 9.2 9.2 9.1 7.5 8 7.9 7.6 7.4 7.3 10 11.5 11.5 11.5 11.5 11.4 9.4 10 9.9 9.6 9.3 9.1 13 15.0 15.0 15.0 15.0 14.8 12.2 13 12.8 12.4 12.0 11.8 16 18.4 18.4 18.4 18.4 18.2 15.0 16 15.8 15.3 14.8 14.6 20 23.0 23.0 23.0 23.0 22.7 18.8 20 19.7 19.1 18.5 18.2 25 28.8 28.8 28.8 28.8 28.4 23.5 25 24.6 23.9 23.1 22.8 32 36.8 36.8 36.8 36.8 36.3 30.1 32 31.5 30.6 29.6 29.1 40 46.0 46.0 46.0 46.0 45.4 37.6 40 39.4 38.2 37.0 36.4 50 57.5 57.5 57.5 57.5 56.8 47.0 50 49.3 47.8 46.3 45.5 63 72.5 72.5 72.5 72.5 71.5 59.2 63 62.1 60.2 58.3 57.3 Bulletin 1492-D Temperature Derating, IEC Reference temperature = 55 C Current Ambient temperature ( C) Rating (A) -25-20 -10 0 10 20 30 40 50 55 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.5 1 1.2 1.2 1.2 1.2 1.1 1.1 1.1 1.0 1.0 1 1.6 2.0 2.0 1.9 1.9 1.8 1.8 1.7 1.7 1.6 1.6 2 2.5 2.5 2.4 2.3 2.3 2.2 2.2 2.1 2.0 2 3 3.7 3.7 3.6 3.5 3.4 3.3 3.2 3.1 3.0 3 4 5.0 4.9 4.8 4.7 4.5 4.4 4.3 4.2 4.1 4 6 7.4 7.4 7.2 7.0 6.8 6.6 6.5 6.3 6.1 6 8 9.9 9.8 9.6 9.3 9.1 8.8 8.6 8.4 8.1 8 10 12.4 12.3 12.0 11.7 11.4 11.1 10.8 10.5 10.2 10 13 16.1 15.9 15.5 15.1 14.8 14.4 14.0 13.6 13.2 13 16 19.8 19.6 19.1 18.6 18.2 17.7 17.2 16.7 16.2 16 20 24.8 24.5 23.9 23.3 22.7 22.1 21.5 20.9 20.3 20 25 31.0 30.6 29.9 29.1 28.4 27.6 26.9 26.1 25.4 25 32 39.7 39.2 38.2 37.3 36.3 35.4 34.4 33.4 32.5 32 40 49.6 49.0 47.8 46.6 45.4 44.2 43.0 41.8 40.6 40 50 62.0 61.3 59.8 58.3 56.8 55.3 53.8 52.3 50.8 50 63 78.1 77.2 75.3 73.4 71.5 69.6 67.7 65.8 63.9 63 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 29
1492-D Circuit Breakers Tripping Characteristics C Curve 30 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-D Circuit Breakers Circuit Breaker Accessory Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-ASCR3 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-AR3 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-AR11, 189-AR02, 189-AR20 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 31
1492-D Circuit Breakers 17.5 mm (.69 ) 88 mm (3.46 ) 73.3 mm (2.86 ) 189-AST1 and 189-AST2 8.8 mm (0.35 ) 85 mm (3.35 ) 64.2 mm (2.53 ) 189-AL11, 189-AL02, and 189-AL20 42.4 mm (1.67 ) 34.8 mm (1.37 ) 46.4 mm (1.83 ) 189-AB01 and 189-AB10 32 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-D Circuit Breakers Bus Bars Feeder Terminal & Bus Bar Current Distribution 100 A 1492-A1B1... 1492-A2B1... 1492-A3B1... End Feed S1 S2 S3 S4 ls < 100 A / Ø Ie = l s < 100 A / Ø Sn * A W G lb-in Nm 10...1/0 50 5.5 * * A W G lb-in Nm 18...4 21 2.4 6...4 27 3.1 1492-F B... Other Feed Sn S3 S2 S1 S1 S2 S3 ls L < 100 A / Ø Sn ls R < 100 A / Ø 1492-A A T 1L P 1492-A A P 80 A Ie = l s L + I s R < 100 A / Ø End Feed S1 S2 S3 S4 Sn 1492-SP, -D * 1492-A A T 1S Position high current drawing devices near to the Feed Terminal. 1492-A1B8... 1492-A2B8... 1492-A3B8... ls < 80 A / Ø Ie = l s < 80 A / Ø 1492-A A T 2 Other Feed Sn S3 S2 S1 S1 S2 S3 Sn ls L < 80 A / Ø ls R < 80 A / Ø Ie = l s L + I s R < 80 A / Ø Rockwell Automation Publication 1492-SG122F-EN-P August 2014 33
1492-D Circuit Breakers Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 1-Phase Bus Bars 1012 mm (39.84 ) 5.5 mm (0.22 ) 17.8 mm (0.70 ) 56 x 17.8 = 996.8 mm (56 x 0.70 = 39.24 ) 5 mm (0.20 ) 2.5 mm (0.10 ) 15.6 mm (0.61 ) 15 mm (0.59 ) 1492-A1B1 1-Phase Bus Bars, with Auxiliary Contact 1492-A1B8 985 mm +2 (38.78 +2 ) 5.5 mm (0.22 ) 27 mm (1.06 ) 36 x 27 = 972 mm (36 x 1.06 = 38.27 ) 5 mm (0.20 ) 2.5 mm (0.10 ) 16 mm (0.63 ) 1492-A1B1H 15 mm (0.59 ) 985 mm +2 (38.78 +2 ) 5.5 mm (0.22 ) 27 mm (1.06 ) 36 x 27 = 972 mm (36 x 1.06 = 38.27 ) 5 mm (0.20 ) 2.5 mm (0.10 ) 15 mm (0.59 ) 1492-A1B8H 15 mm (0.59 ) 34 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-D Circuit Breakers 2-Phase Bus Bars 991 mm +2 (39.02 +2 ) 21.2 mm (0.83 ) 13.5 mm (0.53 ) 6 mm (0.23 ) 17.8 mm (0.70 ) 55 x 17.8 = 979 mm (55x 0.70 = 38.54 ) 23 mm (0.91 ) 36.5 mm (1.44 ) 1.5 mm (0.06 ) 1492-A2B1 991 mm +2 (39.02 +2 ) 21.2 mm (0.83 ) 13.5 mm (0.53 ) 6 mm (0.23 ) 17.8 mm (0.70 ) 55 x 17.8 = 979 mm (55x 0.70 = 38.54 ) 23 mm (0.91 ) 36.5 mm (1.44 ) 1.5 mm (0.06 ) 1492-A2B8 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 35
1492-D Circuit Breakers 2-Phase Bus Bars, with Auxiliary Contact 1009 mm +2 (39.72 +2 ) 21.2 mm (0.83 ) 13.5 mm (0.53 ) 6 mm (0.24 ) 17.8 mm (0.70 ) 44 mm (1.73 ) 22 x 44 = 968 mm (22 x 1.73 = 38.11 ) 23 mm (0.91 ) 36.5 mm (1.44 ) 2 mm (0.08 ) 1492-A2B1H 1009 mm +2 (39.72 +2 ) 21.2 mm (0.83 ) 13.5 mm (0.53 ) 6 mm (0.24 ) 17.8 mm (0.70 ) 44.5 mm (1.75 ) 22 x 44.5 = 979 mm (22 x 1.75 = 38.5 ) 23 mm (0.91 ) 36.5 mm (1.44 ) 2 mm (0.08 ) 1492-A2B8H 36 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-D Circuit Breakers 1492-AAT1LP 1492-AAT1S 1492-A1E 1492-AAT2 1492-AME 1492-AAP Rockwell Automation Publication 1492-SG122F-EN-P August 2014 37
188 Regional Circuit Breakers 188 Specifications General Data Poles 1, 2, 3, 4, 1+N, 3+N Tripping characteristics B, C, D Rated current (I n ) 0.5 63 A Rated frequency (f) 50/60 Hz Rated insulation voltage U i per IEC/EN 60664-1 250 V AC (phase to ground), 440V AC (phase to phase) Overvoltage category III Pollution degree 2 Data per IEC/EN 60898-1 1-pole 230/400V AC Rated operational 1-pole +N 230V AC voltage (U e ) 2-, 3-, 4-pole 3-pole +N 400V AC 1-pole 253/440V AC Highest supply or AC 1-pole+N 253V AC utilization voltage 2-, 3-, 4-, 3-pole+N 440V AC (U max ) 1-pole 48V DC DC 2-pole 96V DC Min. operating voltage 12V AC, 12V DC Rated short-circuit capacity 188-J 10 ka (I cn ) 188-K 6 ka Energy limiting class (B, C up to 40 A) 3 Rated impulse withstand voltage U imp. (1.2/50μs) 4 kv (test voltage 6.2kV at sea level, 5kV at 2,000m) Dielectric test voltage 2 kv (50 / 60Hz, 1 min.) Reference temperature for tripping characteristics B, C, D: 30 C Electrical endurance 1 cycle (2s - ON, 13s - OFF,I n 32A), 1 cycle (2s - ON, 28s - OFF,I n > 32A) IEC DC ratings self-declared. Power Loss Due to Current I n < 30A: 20,000 ops (AC) I n 30A: 10,000 ops. (AC); 1,000 ops. (DC); Rated Current [A] Power Loss Per Pole [W] Rated Current [A] Power Loss Per Pole [W] 0.5 1.4 13 2.3 1 1.4 16 2.5 2 1.8 20 2.5 3 1.5 25 3.2 4 1.8 32 3.7 6 2.0 40 4.8 8 1.5 50 4.5 10 2.1 63 5.2 Mechanical Data Housing Insulation group II, RAL 7035 Indicator window None Protection degree per EN 60529 IP20 IP40 in enclosure with cover Mechanical endurance 20,000 operations Shock resistance per IEC/EN 60068-2-27 25 g - 2 shocks - 13 ms Vibration resistance per IEC/EN 60068-2-6 5g - 20 cycles at 5 150 5 Hz with load 0.8In Environmental Environmental conditions (damp heat) 28 cycles with 55 C/90-96% and 25 C/95-100% per IEC/EN 60068-2-30 Ambient temperature -25 +55 C Storage temperature -40 +70 C Installation Terminal Cage terminal Cross-section of wire solid, stranded 0.75...25 mm 2 Cross-section of wire flexible 0.75...16 mm 2 Tightening torque 2.0 N m Screwdriver No. 2 Pozidrive Mounting DIN Rail (EN 60715, 35mm) with fast clip Mounting position Any Supply Optional Approximate Dimensions and Weight Pole dimensions (H x D x W) 85 x 69 x 17.5 mm Pole weight 115 g (4.4 oz.) Combination with aux. elements Auxiliary contact Yes Signal contact Yes Shunt trip Yes Refer to the Ambient Temperature Derating tables. Zero-stack Derating The installation of several miniature circuit breaker side by side with rated current on all poles requires a correction factor to the rated current (not required if spacers are used). No. of Adjacent Devices Factor 1 1 2,3 0.9 4,5 0.8 6 0.75 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 39
188 Regional Circuit Breakers Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 67 mm (2.6 in.) 74 mm (2.9 in.) 85 mm (3.4 in.) 1-Pole 17.5 mm (0.69 in.) 1-Pole 35 mm (1.37 in.) 52.5 mm (2.04 in.) 70 mm (2.74 in.) 69 mm (2.6 in.) 75 mm (2.7 in.) 85 mm (3.4 in.) 1+N, 2-, 3-,3+N, 4-Pole 1-Pole +N, 2-Pole 3-Pole 3-Pole +N, 4-Pole 40 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
188 Regional Circuit Breakers Ambient Temperature Derating Note: Application below 0º C is for non-condensing atmosphere. Care should be taken for applications below 0 C. These devices are not certified to operate correctly in the presence of ice. Bulletin 188-J, -K Temperature Derating, IEC Reference temperature = 30 C Current Rating Ambient temperature ( C) (A) -25-20 -10 0 10 20 30 40 50 55 0.5 0.6 0.6 0.6 0.5 0.5 0.5 0.5 0.5 0.5 0.5 1 1.2 1.2 1.1 1.1 1.1 1.0 1.0 1.0 0.9 0.9 2 2.3 2.3 2.2 2.2 2.1 2.1 2.0 1.9 1.9 1.9 3 3.5 3.5 3.4 3.3 3.2 3.1 3.0 2.9 2.8 2.8 4 4.7 4.6 4.5 4.4 4.2 4.1 4.0 3.9 3.8 3.7 6 7.0 6.9 6.7 6.5 6.4 6.2 6.0 5.8 5.6 5.6 8 9.3 9.2 9.0 8.7 8.5 8.2 8.0 7.8 7.5 7.4 10 11.7 11.5 11.2 10.9 10.6 10.3 10 9.7 9.4 9.3 13 15.1 15.0 14.6 14.2 13.8 13.4 13 12.6 12.2 12.0 16 18.6 18.4 17.9 17.4 17.0 16.5 16 15.5 15.0 14.8 20 23.3 23.0 22.4 21.8 21.2 20.6 20 19.4 18.8 18.5 25 29.1 28.8 28.0 27.3 26.5 25.8 25 24.3 23.5 23.1 32 37.3 36.8 35.8 34.9 33.9 33.0 32 31.0 30.1 29.6 40 46.6 46.0 44.8 43.6 42.4 41.2 40 38.8 37.6 37.0 50 58.3 57.5 56.0 54.5 53.0 51.5 50 48.5 47.0 46.3 63 73.4 72.5 70.6 68.7 66.8 64.9 63 61.1 59.2 58.3 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 41
188 Regional Circuit Breakers Tripping Characteristics B Curve = Tripping Curve from cold state Tripping time Seconds Minutes AC Multiple of rated current I/In B and C Curve - 230/400V AC Let -through Energy 42 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
188 Regional Circuit Breakers Tripping Characteristics C Curve = Tripping Curve from cold state Tripping time Seconds Minutes Multiple of rated current I/In B and C Curve - 230/400V AC Let-through Energy Rockwell Automation Publication 1492-SG122F-EN-P August 2014 43
188 Regional Circuit Breakers Tripping Characteristics D Curve = Tripping Curve from cold state Tripping time Seconds Minutes Multiple of rated current I/In D Curve - 230/400V AC Let-through Energy Sh t i it t I /ka 44 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
188 Regional Circuit Breakers Accessory Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 17.5 mm (.69 ) 88 mm (3.46 ) 73.3 mm (2.86 ) 189-AST1 and 189-AST2 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-ASCR3 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-AR3 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 45
188 Regional Circuit Breakers Accessory Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-AR11, 189-AR02, 189-AR20 8.8 mm (0.35 ) 85 mm (3.35 ) 64.2 mm (2.53 ) 189-AL11, 189-AL02, and 189-AL20 42.4 mm (1.67 ) 34.8 mm (1.37 ) 46.4 mm (1.83 ) 189-AB01 and 189-AB10 46 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
188 Regional Circuit Breakers Bus Bars 188 2.4 Nm (21 lb in) Rockwell Automation Publication 1492-SG122F-EN-P August 2014 47
188 Regional Circuit Breakers Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 1-Phase Bus Bars 189-CL1 189-CL112 189-CL106 189-CL102 48 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
188 Regional Circuit Breakers Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 1-Phase Bus Bars, with Auxiliary Contact (0.15 ) (1.04 ) (37 x 1.04 = 38.46 ) (0.06 ) (0.29 ) (0.80 ) (0.71 ) (0.15 ) (1.04 ) (39.17 ) +2 189-CL1H (8 x 1.04 = 8.31 ) (9.17 ) +2 189-CL1H09 (0.15 ) (1.04 ) (5 x 1.04= 5.20 ) (0.15 ) (1.04 ) (6.06 ) +2 (1.85 ) +2 189-CL1H06 189-CL1H02 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 49
188 Regional Circuit Breakers Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 2-Phase Bus Bars (0.69 ) (0.16 ) 57 X 17.6 = 1003.2 (5 X 0.69 = 40.88 ) (0.39 ) (0.04 ) (40.16 ) +2 189-CL2 (1.14 ) (0.76 ) (0.69 ) (0.16 ) (11 x 0.69 = 7.62 ) (0.58 ) (0.39 ) (0.69 ) (0.16 ) (5 x 0.69 = 3.46 ) (8.35 ) +2 189-CL212 (0.69 ) (0.16 ) (3 x 0.69 = 2.06 ) (0.39 ) (0.39 ) (4.17 ) +2 (2.83 ) +2 189-CL206 189-CL204 50 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
188 Regional Circuit Breakers Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 2-Phase Bus Bars, with Auxiliary Contact 4 mm (0.16 ) 17.6 mm (0.69 ) 44 mm (1.73 ) 21 x 44 = 924 mm (21 x 1.73 = 36.38 ) 1 mm (0.04 ) 9.8 mm (0.39 ) 29 mm (1.14 ) 19.2 mm (0.76 ) 189-CL2H 14.8 mm (0.58 ) 9.8 mm (0.39 ) 4 mm (0.16 ) 17.6 mm (0.69 ) 44 mm (1.73 ) 960 mm +2 (37.80 ) +2 4 x 44 = 176 mm (4 x 1.73 = 6.92 ) 4 mm (0.16 ) 17.6 mm (0.69 ) 44 mm (1.73 ) 2 x 44 = 88 mm (2 x 1.73 = 3.46 ) 210 mm +2 (8.26 ) +2 189-CL2H10 4 mm (0.16 ) 17.6 mm (0.69 ) 44 mm (1.73 ) 9.8 mm (0.39 ) 9.8 mm (0.39 ) 124 mm +2 80 mm +2 (4.88 ) +2 (3.14 ) +2 189-CL2H06 189-CL2H04 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 51
188 Regional Circuit Breakers Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 3-Phase Bus Bars 4 mm (0.16 ) 17.6 mm (0.69 ) 59 x 17.6 = 1038.4 mm (59 x 0.69 = 40.9 ) 1 mm (0.04 ) 9.8 mm (0.39 ) 29 m (1.14 19.2 mm (0.76 ) 14.8 mm (0.58 ) 4 mm (0.16 ) 17.6 mm (0.69 ) 1056 mm +2 (41.57 ) +2 189-CL3 11 x 17.6 = 193.6 mm (11 x 0.69 = 7.6 ) 9.8 mm (0.39 ) 4 mm (0.16 ) 9.8 mm (0.39 ) 17.6 mm (0.69 ) 5 x 17.6 = 88 mm (5 x 0.69 = 3.46 ) 212 mm +2 (8.35 ) +2 189-CL312 105 mm +2 (4.13 ) +2 189-CL306 52 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
188 Regional Circuit Breakers Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 3-Phase Bus Bars, with Auxiliary Contact 61.6 mm (2.43 ) 15 x 61.6 = 924 mm (15 x 2.43 = 36.38 ) 4 mm (0.16 ) 17.6 mm (0.69 ) 1 mm (0.04 ) 9.8 mm (0.39 ) 14.8 mm (0.58 ) 29 mm (1.14 ) 19.2 mm (0.76 ) 61.6 mm (2.43 ) 980 mm +2 (38.60 ) +2 189-CL3H 4 x 61.6 = 184.8 mm (4 x 2.43 = 7.28 ) 4 mm (0.16 ) 17.6 mm (0.69 ) 9.8 mm (0.39 ) 61.6 mm (2.43 ) 240 mm +2 (9.48 ) +2 189-CL3H12 4 mm (0.16 ) 17.6 mm (0.69 ) 9.8 mm (0.39 ) 114 mm +2 (4.49 ) +2 189-CL3H06 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 53
188 Regional Circuit Breakers Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 4-Phase Bus Bars 4 mm (0.16 ) 17.6 mm (0.69 ) 55 x 17.6 = 968 mm (55 x 0.69 = 38.11 ) 1 mm (0.04 ) 11.5mm (0.45 ) 30.5 mm (1.20 ) 19 mm (0.75 ) 19.3 mm (0.76 ) 79.2 mm (3.12 ) (3 x 0.69 = 2.08 ) 985 mm +2 (38.78 ) +2 189-CL4 12 x 79.2 = 950.4 mm (12 x 3.12 = 37.42 ) 4 mm (0.16 ) 17.6 mm (0.69 ) 11.5mm (0.45 ) 1020 mm +2 (40.15 ) +2 189-CL4H 2- and 4-Phase Bus Bars for connection to 1492-RCD 4 mm (0.16 ) 17.6 mm (0.69 ) 3 x 17.6 = 52.6 mm (3 x 0.69 = 2.21 ) 9.8 mm (0.39 ) 1 mm (0.04 ) 29 mm (1.14 ) 19.2 mm (0.76 ) 14.8 mm (0.58 ) 72 mm +2 (2.83 ) +2 189-CL204 4 mm (0.16 ) 17.6 mm (0.69 ) 7 x 17.6 = 123.2 mm (7 x 0.69 = 4.85 ) 11.5mm (0.45 ) 1 mm (0.04 ) 30.5 mm 19 mm (1.20 ) (0.75 ) 19.3 mm (0.76 ) 54 148 mm +2 (5.82 ) +2 189-CL408 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
188 Regional Circuit Breakers Bus Bar Accessory Approximate Dimensions Note: Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 7 mm (0.27 ) 4.3 mm (0.17 ) 2 mm (0.08 ) 11 mm (0.43 ) 4.3 mm (0.16 ) 2 mm (0.08 ) 15 mm (0.59 ) 15 mm (0.59 ) 32.5mm (1.28 ) 35 mm (1.38 ) 13 mm (0.51 ) 16.5 mm (0.65 ) 13 mm (0.65 ) 25.6 mm (1.01 ) 189-CLT25 189-CLT50 12.3 mm (0.48 ) 29.8 mm (1.17 ) 28.8 mm (1.13 ) 12 mm (0.47 ) 17.75 mm (0.70 ) 35.3 mm (1.39 ) 10.5 mm (0.41 ) 48.9 mm (1.93 ) 22 mm (0.87 ) 13.9 mm (0.55 ) 5 mm (0.20 ) 10.5 mm (0.41 ) 18 mm (0.71 ) 3.6 mm (0.14 ) 189-CLT50D 189-CL1EC 189-CL3EC 23.7 mm (0.93 ) 3.5 mm (0.14 ) 13.5 mm (0.53 ) 4.3 mm (0.17 ) 84.7 mm (3.33 ) 4.2 mm (0.17 ) 13.8 mm (0.55 ) 18.5 mm (0.73 ) 17 mm (0.67 ) 8 mm (0.31 ) 17.8 mm (0.70 ) 4 x 17.8 = 71.2 mm (4 x 0.70 = 2.80 ) 11.6 mm (0.46 ) 189-CL4EC 189-CLPS Rockwell Automation Publication 1492-SG122F-EN-P August 2014 55
1492-RCD Residual Current Devices 1492-RCD Specifications General Data Poles 2,4 Rated currenti n 25, 40, 63, 80 A Rated sensitivity I n 2-pole 30, 100, 300 ma 4-pole 30, 100, 300, 500 ma Electrical Ratings Rated short-circuit strength 10 ka with 63 A gg/gl back-up fuse, 10 ka with 80 A gg/gl back-up fuse for 80 A device Rated operational voltage U e per IEC/EN 230/400V AC Rated voltage U e per UL 480Y/277V AC Max. operating voltage of circuit test 254V AC Min. operating voltage of circuit test 110V Rated frequency 50/60 Hz Rated conditional short-circuit 10 ka (SCPD - fuse gg 100 A) Rated residual breaking capacity 1 ka Rated impulse withstand voltage U imp (1.2/50μs) 4 kv Dielectric test voltage at ind. freq. for 1 min. 2.5 kv Electrical endurance 10,000 operations Mechanical Indicator window Red ON/green OFF Protection degree Housing IP4X Terminals IP2X Environmental Ambient temperature (with daily average +35 C) -25...+55 C Storage temperature -40...+70 C Mechanical endurance 20,000 operations Installation Terminal type Dual terminal 25/25 mm 2 Cross-section of wire - 25...63 A 18...4 AWG solid, stranded, flexible (front/back terminal slot) 35/35 mm 2 80 A 18 2 AWG Cross-section of bus bars 25...63 A 10/10 mm 2 (front/back terminal slot) 80 A 16/16 mm 2 Tightening torque 25...63 A 2.8 N m 25 in lb 80 A 4.8 N m 43 in lb Mounting DIN Rail EN 60715 (35 mm) with fast clip device Supply Optional Approximate Dimensions and Weight Dimensions (H x D x W) 2-pole 88 x 67 x 35 mm 4-pole 88 x 67 x 70 mm Weight 2-pole 200 g (7.1 oz.) 4-pole 350 g (12.3 oz.) Combination with Auxiliary Elements Auxiliary contact Yes Signal contact Yes Power Loss Due to Current Power Loss [W] Rated Current [A] 2-pole 4-pole 25 1 1.3 40 2.4 3.2 63 3.2 4.4 80 8.8 33.3 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 57
1492-RCD Residual Current Devices Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 88 mm (3.5 ) 35 mm (1.4 ) 70 mm (2.8 ) 75 mm (3.0 ) 67 mm (2.6 ) 2-, 4-Pole 2-Pole 4-Pole 58 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-RCD Residual Current Devices Accessory Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-ASCR3 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-AR3 8.8 mm (0.35 ) 85 mm (3.35 ) 74 mm (2.91 ) 189-AR11, 189-AR02, 189-AR20 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 59
1492-RCD Residual Current Devices Bus Bars 1492-RCD 2.4 Nm (21 lb in) 60 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-RCD Residual Current Devices Bus Bar Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 2- and 4-Phase Bus Bars 189-CL204 189-CL408 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 61
1492-RCD Residual Current Devices Bus Bar Accessory Approximate Dimensions Note: Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 189-CLT25 189-CLT50 189-CLT50D 189-CL3EC 189-CL4EC 189-CLPS 62 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1692 Electronic Circuit Protectors 1692 Specifications Electrical Ratings Voltage 24V DC (18...30V DC) Output current 1 A...12 A, select devices NEC Class 2 Output ratings Isolated safety extra-low voltage (SELV) Environmental Operating temperature -25...+70 C (-13...158 F) (non-condensing) Storage temperature -40 C...+85 C (-40...185 F) Humidity 5...95% (non-condensing) Degree of pollution 2 Construction Terminal wire gauge 24...10 AWG (0.2...4mm 2 ) Termination type Screw Dimensions in. (mm) 1.77 x 2.95 x 3.58 (45 x 75 x 91) Weight lb. (g) 0.26 (120) Rockwell Automation Publication 1492-SG122F-EN-P August 2014 63
1692 Electronic Circuit Protectors Approximate Dimensions Note: Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. Height: 75 mm, 2.95 Signal Connector DIN-Rail depth Depth: 91 mm, 3.58 Depth: 104 mm, 4.1 64 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-MC Circuit Breakers 1492-MC Specifications Rated voltage Continuous current rating @ 40 C (104 F) Rated short circuit capability Operating temperature Shipment and short term storage limits Degree of protection Mounting Wire size Terminal torque Recommended wire strip length Electrical Ratings Environmental Mechanical See rated voltage tables 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 70, 80 90, 100 A See interrupting capacity tables 0...60 C (32...140 F) (non-condensing) -40 C...+80 C (-40...176 F) 1/2 in. wide circuit breakers are finger safe from front per IEC. Terminal covers available for 1 in. wide circuit breaker. DIN rail See terminal table 1492-MCA/MCB Thermal Magnetic Rated Voltage and Interrupting Capacity Cat. No. 1492-MCAA1xx 1492-MCAA2xx 1492-MCAA2Hxx 1492-MCAA3xx 1492-MCBA1xx 1492-MCBA2xx 1492-MCBA2Hxx 1492-MCBA3xx Rated Voltage [V AC] [V DC] 120/240 24, 48, 62.5 Interrupting Capacity (rms Symmetrical Amperes) AC Rating [ka] 10 DC Rating [ka] 240 24, 48, 62.5 3 120/240 240 3 Rating as supplementary protector. 1492-MCE/MCG Ground Sensing Rated Voltage and Interrupting Capacity Rated Voltage Cat. No. [V AC] 1492-MCEA1xx 120 1492-MCEA2xx 120/240 1492-MCGA1xx 120 1492-MCGA2xx 120/240 Interrupting Capacity (rms Symmetrical Amperes) AC Rating [ka] 10 These devices are for grounded neutral 240V wye systems only. Rockwell Automation Publication 1492-SG122F-EN-P August 2014 65
1492-MC Circuit Breakers Application Information Selection of a Bul. 1492-MC circuit breaker with appropriate circuit protection includes consideration of: Circuit voltage Circuit frequency Available short circuit current Continuous current rating Application considerations Special operating conditions The following discussion is based upon National Electric Code and UL requirements. Similar considerations are appropriate for Canadian applications. Circuit Voltage Bul. 1492-MC circuit breakers are rated by voltage class. Applications should not exceed the listed voltage range (see Table 1). Circuit Frequency Bul. 1492-MC circuit breakers may be applied to frequencies from DC up to 60 Hz without derating. For applications above 60 400 Hz, contact Rockwell Automation with specific application information for the derating of the circuit breakers. Available Short Circuit Current Bul. 1492-MC circuit breakers should only be applied in those applications in which the available short-circuit (or fault) current is less than or equal to the interrupting rating shown in the Voltage and Interrupting Ratings table. Continuous Current Rating Bul. 1492-MC circuit breakers are rated in RMS amperes at a 40 C (104 F) ambient temperature per UL 489 (CSA 22.2 No. 5.1). This temperature is the ambient temperature external to an industrial enclosure. If a circuit breaker is applied in a temperature that exceeds the 40 C (104 F) ambient, then the circuit breaker should be derated. Contact your local Rockwell Automation sales office or Allen-Bradley distributor for derating information. Application Considerations The selection of a specific ampere rating for a specific application is dependent on the type of load and duty cycle and is governed by the National Electric Code (Canadian Electric Code) and UL/CSA. In general the codes require that overcurrent protection is at the current supply and at points where wire sizes are reduced. In addition the codes state that conductors be protected according to their current carrying capacity. There are specific situations that require application consideration, such as motor circuit, and guidelines for the selection for transformer protection. Bulletin 1492-MC circuit breakers are "non-100% rated" as defined by UL 489 Part 7.1.4.2. As such the circuit breaker's rating should be loaded to no more than 80%, if used with continuous loads. Branch Circuits: Bulletin 1492-MC circuit breakers may be used to protect branch circuits. A branch circuit is the wiring portion of a system extending beyond the final overcurrent device protecting the circuit. Guidelines established in NEC, CEC, UL, and CSA should be used to determine the specific device. The examples on page, also apply to the 1492-MC devices. Coordinated Overcurrent Protection Where an orderly shutdown is required to minimize the hazards to personnel and equipment, a system of coordination based upon the faulted or overloaded circuit is isolated by selective operation of only the overcurrent protective device closest to the overcurrent condition. The user should select devices that meet this requirement. References: NEC 240.12. Also see CEC. 66 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-MC Circuit Breakers Tripping Characteristics Time Current Curve 1-Pole Circuit Breaker Time Current Curve 2-Pole Circuit Breakers 10,000 40 ºC Ambient 10,000 40ºC Ambient 5,000 3,000 2,000 4 ft 60 º/75 ºC Wire per Terminal Open Air 1 HOUR 5,000 3,000 2,000 4 ft 60º/75ºC Wire per Terminal Open Air Current in All Poles 1,000 1,000 500 500 300 300 200 200 100 100 50 (50-70 Amp) (10-40 Amp) Maximum Single-Pole Trip Times at 25 C➀ 1 MINUTE 50 30 30 20 20 10 Minimum Maximum 10 Minimum Maximum 5 5 TIME IN SECONDS 3 2 1.5 TIME IN SECONDS 3 2 1.5.3.3.2.2.1.1.05.05.03.02 Maximum Interrupting Time.03.02 Maximum Interrupting Time.01.01.005.005.003.003.002.002.001 50 60 70 80 100 200 300 400 500 600 700 800 1000 2000 3000 4000 5000 6000 8000 10,000 20,000 30,000 40,000 50,000 60,000 80,000 100,000.001 50 100 200 300 400 500 600 800 1000 2000 3000 4000 6000 8000 10,000 20,000 30,000 40,000 60,000 80,000 100,000 Rockwell Automation Publication 1492-SG122F-EN-P August 2014 67
1492-MC Circuit Breakers Tripping Characteristics Time Current Curve 3-Pole Circuit Breakers 1 HOUR 10,000 5,000 3,000 2,000 40ºC Ambient 4 ft 60º/75ºC Wire per Terminal Open Air Current in All Phases 1,000 500 300 200 1 MINUTE 100 50 30 20 10 Minimum Maximum 5 3 TIME IN SECONDS 2 1.5.3.2.1.05.03.02 Maximum Interuppting Time.01.005.003.002.001 50 100 200 300 400 500 600 800 1000 2000 3000 4000 6000 8000 10,000 20,000 30,000 40,000 60,000 80,000 100,000 68 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-MC Circuit Breakers Approximate Dimensions Note: Dimensions are shown in inches (mm). Dimensions are not intended for manufacturing purposes. 1492-MCAA 2.513 (63.83) 1.780 (45.21) 3.938 (100.03) 2.250 (57.15) 0.844 (21.44) On 0.360 (9.14) 18 18 24 0.640 (16.26) Radius Off Reset 0.844 (21.44) 0 Trip 1.272 (32.31) 1.378 (35.00) DIN Rail Mounting Location Width (see table) Terminal #14-4 3.125 (79.38) 2.750 (69.85) 1.480 (37.60) 1.470 (37.34) 1.404 (35.66) 1-, 2-, 3-Pole (3-Pole shown) 1492-MCBA 78.4 mm (3.09 ) 35.8 mm (1.41 ) 35 mm DIN Rail 100.1 mm (3.94 ) 25.4 mm (1.0 ) Max. 50.8 mm (2.0 ) Max. 76.2 mm (3.0 ) Max. 1-, 2-, 3-Pole 1-Pole 2-Pole 3-Pole Rockwell Automation Publication 1492-SG122F-EN-P August 2014 69
1492-MC Circuit Breakers Approximate Dimensions Note: Dimensions are shown in inches. Dimensions are not intended for manufacturing purposes. 1492-MCE/1492-MCG 0.990 25.15) 2.850 (72.39) 2.249 (57.12) 0.454 0.562 Side View 1.240 (31.50) 2.250 (57.15) Front View 0.990 (25.15) Radius 0.578 (14.68 18 18 24 Of Reset 2.250 (57.15) Front View 1.980 (50.29) 0.990 (25.15) 25A thru 50A style Radius 0.578 (14.68) 18 18 24 On Off Reset 24 18 Reset 0 Trip 3.812 (96.82) 1-Pole 2-Pole 0.096 (2 44) 1-, 2-Pole Ground Neutral Wire Length 24.000 inches (609.60) Line End View 0.865 (21.97) 2.500 (63.50) Line End View 0.219 (5.56) 1.96 (49.53) 1-Pole 2.850 (72.39) 2.890 (73.41) 2-Pole 70 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-GH/-GS Supplementary Protectors Specifications 1492-GH 1492-GS 1-Pole 1-Pole 2-Pole 3-Pole UL/CSA 200 A 0.2 16 A 5 ka C1 (2 ka C1 for 65V DC 1-pole) (Not to exceed 100 x rated A) 18 25 A 2 ka C1 IEC/EN 60934 (CBE) 0.2 5 A 400 A 6 25 A 800 A Maximum voltage ratings 250V AC 50/60 Hz 65V DC 480Y/277V AC 50/60 Hz 65V DC -40...+149 F (-40...+65 C) non-condensing 6000 operations @ rated current Temperature range Operating life Housing material Glass-filled Polyamide 6.6 Shock 25 G, 11 ms duration Vibration 5 G (10...500 Hz) Dielectric strength 1500V AC 1600V AC Insulation resistance 100 M Ω @ 500V DC Terminal type Tubular screw with self-lifting box lug Wire size #22...10 AWG Recommended wire strip length 0.44 in. (11.2 mm) Main terminal 0.51 in. (13 mm) aux terminal 0.41 in. (10.4 mm) Terminal torque 1.3...1.4 N m (10...12 lb in) 0.656 N m (5 lb in) N.O. auxiliary contact rating 1.0 A AC or DC (resistive load) Approximate Dimensions Note: Dimensions are shown in inches (mm). Dimensions are not intended for manufacturing purposes. H D W 1492-GH 1492-GS 1-Pole 1-Pole 2-Pole 3-Pole Height 3.15 in. (80 mm) 3.15 in. (80 mm) Depth 2.89 in. (73.4 mm) 3.48 in. (88.5 mm) Width 0.49 in. (12.4 mm) 0.49 in. (12.5 mm) 0.98 in. (25 mm) 1.47 in. (37.5 mm) Rockwell Automation Publication 1492-SG122F-EN-P August 2014 71
1492-GH/-GS Supplementary Protectors Application Information UL 1077, CSA C22.2 #235 In North America, miniature circuit breakers are recognized as supplementary protectors and are intended for use as overcurrent protection within an appliance or other electrical equipment where branch circuit protection is already provided or not required. Internationally, these products are rated to IEC standards as circuit breakers for equipment (CBE). Selection Information High-density supplementary protector/miniature circuit breaker applications include, but are not limited to, the protection of test equipment, control instrumentation, solenoids, and power supplies. The wide range of current values and the use of a thermal magnetic trip system allows for a variety of applications where a very accurate and compact breaker is required. To select a miniature circuit breaker, use the following procedure: 1. Determine the inrush correction factor from the following table. Inrush Ratio Correction Table Inrush Ratio 1:1 to 1:4 1:5 1:6 1:7 1:8 Factor 1.3 1.4 1.5 1.6 1.7 Example For a solenoid with sealed current of 0.5 A, an inrush ratio of 1:8, and an ambient temperature of +110 F, (0.5 x 1.7 x 1.15 = 0.9775), select the 1.0 A miniature circuit breaker. Tripping time of the miniature circuit breaker is determined from the table below. Divide the miniature circuit breaker value by the temperature correction factor from the Ambient Temperature Correction Table to determine the actual rated current referenced in the table below. Percent Rated Current Tripping Times (Seconds) Tripping Times in Seconds at 70 F (21.1 C) 100% 200% 300% 400% 500% 600% 1000% 2000% Greater No Trip 10 40 3 18 1.5 9 0.8 6 0.003 4 0.009 2 Max. 0.02 Note: When several breakers are rail mounted adjacent to each other, the no-trip current will be 80% of rated current at 70 F (21.1 C). Using selection tables, select Bulletin 1492-GH/GS that allows full load current nearest without exceeding application current. Also, check that inrush current is less than trip range of 6 10 In. Note: For resistive loads use an inrush correction factor of 1.0. 2. Determine the temperature correction factor from the following table. Ambient Temperature Correction Table Ambient Temperature 70 F (21.1 C) 100 F (37.8 C) 120 F (48.9 C) 140 F (60 C) 160 F (71.1 C) 180 F (82.2 C) 200 F (93.3 C) Factor 1.0 1.1 1.2 1.3 1.4 1.5 1.6 3. Determine the sealed current of the load being protected. 4. Multiply the sealed current by the two correction factors and select the closest higher ampere rating. 72 Rockwell Automation Publication 1492-SG122F-EN-P August 2014
1492-GH/-GS Supplementary Protectors Tripping Characteristics Time Current Curve 1492-GH Time Current Curve 1492-GS Trip current is 140% of rated current. Protector will hold 100% of rated current indefinitely. Will trip within one hour at 140% of rated current. 0.05...7.5 A 10 000 1000 100 V AC, 73 F, 23 C xin 1 1.05 1.4 6.0 12.0 t > 1 hr < 1 hr >0.1 sec <0.1 sec Seconds Tripping Time at 70 F 10 8...25 A 0.1...7.5 A 8...15 A 1 0.1 0.01 0.001 Percent Rated Current 1 2 3 4 6 8 10 20 30 50 70 100 Note: When several breakers are rail mounted adjacent to each other, the no-trip current will be 80% of rated current at 70 F (21.1 C). Rockwell Automation Publication 1492-SG122F-EN-P August 2014 73
1492-FB Fuse Holders 1492-FB Specifications For Fuse Type: Product Type (n = number of poles) M CC J30 J60 1492-FBnM30 "B" 1492-FB1M30-D1 "B" 1492-FBnM30-L "B" Midget 13/32" x 1-1/2" (10 x 38 mm) 1492-FBnC30 "B" 1492-FB1C30-D1 "B" 1492-FBnC30-L "B" Class CC 1492-FBnJ30 "B" 1492-FBnJ30-L "B" Class J 1492-FBnJ60 "B" 1492-FBnJ60-L "B" Maximum voltage AC/DC 600V, 690V( IEC) 600V 600V Maximum current 30 A, 32 A (IEC) 30 A 30 A 60 A Maximum current withstand (UL/CSA) Fuse dependent 50 ka max UL 200 ka sym 200 ka sym Operating temperature range -4...+130 F, -20...+55 C Conductor material Copper, stranded Conductor strip length 0.43 in. (11 mm) 0.79 in. (20 mm) Conductor range 1 wire per terminal #18...4 AWG (0.75...25 mm 2 ) #18...1 AWG (0.75...50 mm 2 ) #14...1 AWG (2.5...50 mm 2 ) 2 wires per terminal #18...8 AWG (0.75...10 mm 2 ) #18...6 AWG (0.75...16 mm 2 ) #14...6 AWG (2.5...16 mm 2 ) Terminal tightening torque #18...8 AWG: 22 lb in #6...4 AWG: 26 lb in 35 lb in (4 N m) 0.75...25 mm 2 : 2.5 N m Both wires must be same size Rockwell Automation Publication 1492-SG122F-EN-P August 2014 75
1492-FB Fuse Holders Approximate Dimensions Note: Dimensions are shown in inches (mm). Dimensions are not intended for manufacturing purposes. Height Depth Width For Midget Fuse For Class CC Fuse For Class J Fuse Dimension 30 A 30 A 30 A 60 A Height 3.19 in. (81 mm) 3.19 in. (81 mm) 4.65 in. (118 mm) 4.65 in. (118 mm) Depth 2.51 in. (64 mm) 2.51 in. (64 mm) 2.76 in. (70 mm) 3.23 in. (82 mm) 1-Pole 0.71 in. (18 mm) 0.71 in. (18 mm) 1.41 in. (36 mm) 1.57 in. (40 mm) Width 2-Pole 1.41 in. (36 mm) 1.41 in. (36 mm) 2.83 in. (72 mm) 3.15 in. (80 mm) 3-Pole 2.13 in. (54 mm) 2.13 in. (54 mm) 4.25 in. (108 mm) 4.72 in. (120 mm) 76 Rockwell Automation Publication 1492-SG122F-EN-P August 2014