DC1 Series 1 Hour Product Overview
Agenda PowerXL Family DC1 product overview Applications drivesconnect DC1 demo Programming Sales fuel Tools and resources Support and services 2
Eaton Product Offering Machinery OEM Drives DE1, DC1, DA1, M-Max HVAC Drives H-Max 0.25HP 30HP 1HP 250HP General Purpose Industrial Drives DG1, SVX 1.0HP 250HP High Performance Drives SPX, LCX, SPI Low Harmonic Drives CFX, CPX Medium Voltage Drives SC9000 1.0HP 2000HP 25HP 800HP 100HP 5000HP 2012 Eaton Corporation. All rights reserved. 3
PowerXL offering Right drive for the application DE1 DC1 DG1 DA1 Variable Speed Starter Compact OEM AFD General Purpose AFD Advanced OEM AFD 460V 10HP 460V 30HP 460V 250HP 460V 15HP Modbus, Ethernet/IP, Smartwire-DT Modbus, CANopen, Ethernet/IP, Smartwire-DT Ethernet IP, Modbus, Bacnet, Modbus TCP, Profibus, Profinet, Devicenet, Smartwire-DT Modbus, CANopen, Smartwire-DT, Ethernet IP, Bacnet Ethercat, Devicenet Modbus TCP, Profibus, Profinet No onboard user interface, Narrow footprint IP66, Single Phase 5% DC link choke, EMC filter, IP55, Extensive I/O IP66, Function block functionality, Closed Loop, SLV, PM Motors 2012 Eaton Corporation. All rights reserved. 4
Drives assortment PowerXL DC1 Compact Machinery Drive Enclosure IP66 Enclosure IP20 1 to 10 HP / 480 V FS 1-3 1 to 30 HP / 480 V FS 1-4 5
DC1 Main features Power range 1~ 230 V / 3~ 230 V: ½ to 5 HP 3~ 230 V / 3~ 230 V: ½ to 15 HP 3~ 480 V / 3~ 480 V: 1 to 30 HP 1~ 230 V / 1~ 230 V: ½ to 1.5 HP 1~ 115 V / 1~ 115 V: ½ to ¾ HP 1~ 115 V / 3~ 230 V: ½ to 1 HP Control mode V/f (voltage boost) 150 % overload for 60 sec. 175 % overload for 2 sec. Features / Options Onboard I/O interface (max... min.) 4 inputs (2 digital and 2 digital/analog) 4-20mA or 0-10Vdc 1 output (digital/analog) 0-10Vdc only 1 Relay output Communication Modbus RTU and CANopen onboard SmartWire-DT as Option Ethernet/IP as Option IP20, IP66 Int. EMC Filter & brake chopper (Option) 6
DC1-( E1) Main features Power range 1~ 230 V / 3~ 230 V: ½ to 5 HP 3~ 230 V / 3~ 230 V: ½ to 15 HP 3~ 480 V / 3~ 480 V: 1 to 30 HP 1~ 230 V / 1~ 230 V: ½ to 1.5 HP 1~ 115 V / 1~ 115 V: ½ to ¾ HP 1~ 115 V / 3~ 230 V: ½ to 1 HP Control mode V/f, SLV, PM-, BLDC- and SyncRel motor 150 % overload for 60 sec. 175 % overload for 2 sec. Features / Options Onboard I/O interface (max... min.) 4 inputs (2 digital and 2 digital/analog) 4-20mA or 0-10Vdc 1 output (digital/analog) 0-10Vdc only 1 Relay output Communication Modbus RTU and CANopen onboard SmartWire-DT as Option Ethernet/IP as Option IP20, IP66 Int. EMC Filter & brake chopper (Option) Fire Mode 7
Type Coding Enhancement DC1-1 2 4D1 F N - A 20 C E1 E1 = Enhanced Version 1 8
DC1 IP20 FS 1-4 Info card Mains terminals Keypad/display (LED) DIN rail mounting (FS1-2) Communication Interface RJ45 CANopen, Modbus RTU, OP-Bus as standard Detachable control terminals Motor terminals 9
DC1 IP20 FS 1-4 Info card Mains terminals Keypad/display (LED) DIN rail mounting (FS1-2) Communication Interface RJ45 CANopen, Modbus RTU, OP-Bus as standard Detachable control terminals Motor terminals 10
DC1 IP66 FS 1-3 Keypad/display LED Keypad/display LED + local control elements Speed potentiometer Run reverse / off / run forward switch Power isolator with lock off 11
DC1 - Accessories 1) DC1 - Compact Drive 2) Mains- / Motor-Chokes 3) Braking resistors 4) I/O Extension modules 5) SWD module 6) Communication-/Copy-Stick 7) Remote Keypads 12
Accessories No change: Mains-/Motor-Chokes / Sine Filters Brake Resistors I/O Extension Modules SWD Module PC Communication Cable OLED (Firmware update necessary) New version necessary: Communication-/Copy-Stick DX-COM-STICK => DX-COM-STICK2 Remote Keypad DX-KEY-LED => DX-KEY-LED2 => Both are fully backward compatible! 13
DC1- E1 Advantages Main Features Ease-of-use performance Out-Of-Box commissioning! Only 14 basic parameter! Detachable control terminals X Ambient temperature +50 C for IP20 (IP66 fractional with derating) Powerful V/f control Sensor-less Vector Control (SLV) provides high starting torque and excellent speed regulation Support for High Efficiency Motors, like PM, Brushless DC and Synchronous Reluctance Motors Fire Mode Full Short Circuit Protected Conformal Coated Boards CANopen and Modbus onboard SmartWire-DT as option Enclosure IP66 as option 14
DC1 Applications Standard Applications Fan, pumps and centrifugals Simple/ basic machines Fill machines Kneaders Car wash Mixers Treadmills Medical beds etc. Simple/ basic conveyors Belt conveyors Roller conveyors Spiral conveyors etc. Machinery with single phase motors Woodworking machines Surface polishing- and cleaning machines Swimmingpool- or irrigation pumps, hydro massage baths, household aids 15
Software drivesconnect http://www.drive-support-studio.com/ots/eaton/downloads/deploy/drivesconnect.htm Parameter Editor Drive Control/Monitor Function Block Editor Scope/Data Logger 16
PC communication Software Connection Cable via USB / RS485 Converter 63 participants Wireless communication via Bluetooth/Copy Stick (DX-COM-STICK2) Parameter copy function integrated Copy parameter to COM-Stick Copy parameter to drive 17
Approvals & Standards not applicable for Drives 001 N4246 UL (NEC / NEMA) CSA / cul / UL IEC/EAC/UkrSepro IEC / EN / CE IEC / ctick 18
PowerXL TM Practical Training DC1
Block diagrams 20
Keypad handling OK UP Real-Time-Display Open and Exit Parametrization level Safe Parameters Acceleration 1) Raise parametervalues DOWN Deceleration 1) Reduce parametervalues STOP Stop drive 1) Reset fault START Start drive 1) Change direction 2) 1) Keypad-mode only P-12 = 1 or 2 2) Keypad-mode only P-12 = 2 21
Exercise 1 - Factory Reset via Keypad Reset all parameters (factory default) Press UP, DOWN and STOP for 2 seconds. The display will show P-def. Reset the error message with STOP + + 22
Exercise 2 - Parameterization via Keypad Parameter navigation & editing Press OK for 2 seconds to enter the parametrization level The display shows the last used parameter Select the parameter with UP or DOWN Press OK to change it with UP or DOWN Press OK to acknowledge Press OK for 2 seconds to leave the parameterization level 23
Exercise 3 Drive control via Keypad Keypad mode P-12 = 1 or 2 1: Unidirectional (FWD) 2: Bidirectional (FWD / REV)!! DI 1 @ 1 (enable)!! Press START Press UP (acceleration) Press DOWN (deceleration) Press START (changes rotating direction) Press OK (display changes between H, A, rpm, c rpm) Press STOP 24
Remote Keypad OLED Language setting Press START and UP The display shows Select Language Choose your laguage with UP or DOWN Press OK Languages available ENGLISH FRENCH GERMAN ITALIAN RUSSIAN SPANISH - SWEDISH + 25
Remote Keypad LED/OLED Keypad s network port Press OK, STOP and DOWN The display shows 01 (Port 01 or 02) Select port with UP or DOWN Press OK, STOP and DOWN The keypad is now addressed + + 26
Remote Keypad LED / OLED Control drive via Remote Keypad Press STOP and DOWN The display shows Adr-01 Select the drive adress with UP or DOWN Press STOP and DOWN (only STOP for OLED) The Keypad now scans the choosen drive + 27
PC cabling / comunication Cable via USB / RS485 Converter (DX-CBL-PC-1M5) 63 participants Wireless comunication via Bluetooth / Copy Stick (DX-COM-STICK) Parameter copy function integrated Parameter lock Copy parameter to COM-Stick Copy parameter to drive 28
drivesconnect - installation To install the PC software drivesconnect use the following link: http://www.drive-support-studio.com/ots/eaton/downloads/deploy/drivesconnect.htm Alternatively an offline installation might be done Packing-CD drive USB-Stick with license for function block editor *System requirements: Windows 7 / Windows XP After the execution of the link just confirm by pressing Install drivesconnect in the upcoming pop up window and follow the upcomimg instructions. 29
PC software drivesconnect 30
Exercise 4 Motor settings Basic parameter group (motor settings) 0,37 kw 2,0 / 1,1 A Press Add a virtual drive and choose a DC1 230 V 1~ 0,37 kw P-07 Motor Rated Voltage P-08 Motor Rated Current P-09 Motor Rated Frequency 31
Exercise 5 Control via I/O-terminals FWD / REV / ANALOG REF / PRESET SPEED 1 (Default) P-12 = 0, P-15 = 5 (P-20 = 15 Hz, Preset speed 1) Parameter file 2012-11-21_Default_DC1_S1_230V_0.37kW_V1,04.ptb Function DI 1 @ 1 = RUN FWD DI 2 @ 1 = RUN REV DI 3 / AI 2 @ 0 = Analog speed reference active 1 = Preset speed 1 active DI 4 / AI 1 - Analog speed reference (0..10 V / 0/4..20 ma) 32
Exercise 6 Extended Parameters Menu P-14 = 0 P-14 = 101 (P-37 value) 33
Exercise 7 Control via I/O-terminals MOTORPOTENTIOMETER P-12 = 2, P-15 = 0, P-31 = 2 (Restart @ min. frequency, P-02) Parameter file 2012-11-21_Motor_Potentiometer_DC1_S1_230V_0.37kW_V1,04.ptb Function DI 1 @ 1 = RUN DI 2 @ 1 = Speed up DI 3 @ 1 = Speed down DI 4 / AI 1 @ 1 = FWD 0 = REV 34
Exercise 8 Control via I/O-terminals FWD / REV / 4 PRESET SPEEDS P-12 = 0, P-15 = 8 (P-20, 21, 22, 23 = 10, 20, 30, 50 Hz, Pr. speeds 1-4) Parameter file 2012-11-21_FWD_REV_4_Presetspeeds_DC1_S1_230V_0.37kW_V1,04.ptb Function DI 1 @ 1 = RUN FWD DI 2 @ 1 = RUN REV DI 3 @ 0 DI 4 @ 0 = Preset speed 1 active DI 3 @ 1 DI 4 @ 0 = Preset speed 2 active DI 3 @ 0 DI 4 @ 1 = Preset speed 3 active DI 3 @ 1 DI 4 @ 1 = Preset speed 4 active 35
Exercise 9 Control via I/O-terminals RUN / STOP / ANALOG REF / 2 PRESET SPEEDS P-12 = 0, P-15 = 1 (P-20, 21 = 30, 50 Hz, Preset speeds 1-2) Parameter file 2012-11-21_Run_Stop_Analogspeed_2_Presetspeeds_DC1_S1_230V_0.37kW_V1,04.ptb Function DI 1 @ 1 = RUN DI 2 @ 0 = Analog speed reference active 1 = Preset speed 1, 2 active DI 3 / AI 2 @ 0 = Preset speed 1 (30 Hz) 1 = Preset speed 2 (50 Hz) DI 4 / AI 1 - Analog speed reference (0..10 V / 0/4..20 ma) 36
Exercise 10 Special Parameters P-01 Maximum frequency P-02 Minimum frequency P-03 Acceleration ramp time P-04 Deceleration ramp time P-05 Stop mode P-06 Energy Optimiser (only V/f mode) P-10 Motor Rated Speed!! Activates Slip compensation!! P-11 Voltage Boost (only V/f mode) P-12 Drive control mode (command source select) P-15 Input selection (I/O functionality) 37
Exercise 11.1 Ramp Stop / DC - Injection Ramp to Stop Default settings plus P-04 = 10.0, P-05 = 0 Parameter file 2013-02-26_Ramp_Stop_DC1_S1_230V_0.37kW_V1.04.ptb Function DI 1 @ 1 = RUN FWD (ramped stop @ 0) DI 2 @ 1 = RUN REV DI 3 / AI 2 @ 0 = Analog speed reference active 1 = Preset speed 1 active DI 4 / AI 1 - Analog speed reference (0..10 V / 0/4..20 ma) 38
Exercise 11.2 Ramp Stop / DC - Injection Ramp to Stop / Fast Ramp to Stop Default settings plus P-01 = 100, P-04 = 10.0, P-05 = 0, P-24 = 0.1 Parameter file 2013-02-26_Fast_Decl_Ramp_DC1_S1_230V_0.37kW_V1.04.ptb Function As before Plus DI1 + DI2 = Fast ramped stop 39
Exercise 11.3 Ramp Stop / DC - Injection Ramp to Stop / Fast Ramp to Stop / DC-Injection Default settings plus P-01 = 100, P-04 = 10.0, P-05 = 0, P-24 = 0.1, P-11 = 20, P-32 = 2s Parameter file 2013-02-26_DC_Injection_DC1_S1_230V_0.37kW_V1.04.ptb Function As before Plus DI1 + DI2 = Fast ramped stop with DC-Injection 40
DC1 Sales Fuel
Sales tools Catalogs Product aid Competitive comparison 42
Sales tools Applications Notes DC1 Single Phase Motor Control DC1 Modbus Control and Mapping 43
Sales tools Available on the website 3D drawings 2D drawings 44
Manuals Installation Manual Parameter Manual drivesconnect Manual Instruction Leaflets Modbus RTU Manual CANopen Manual EtherNet/IP Manual SmartWire-DT Manual 45
Service & Support Over 50 years of experience in drives 2 year standard warranty Pre-sale Application Engineering Team to provide specification, selection, and application support Post-sale Technical Resource Center to provide troubleshooting and programming (24/7) Regional communications and system integration support (CSE) Drives Regional Sales Managers (RSM) 46
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