Installation Instructions PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable!!!!! ATTENTION: To avoid an electric shock hazard, ensure that all power to the drive has been removed before performing the following. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing. Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals, between the +DC terminal and the chassis, and between the -DC terminal and the chassis. The voltage must be zero for all three measurements. ATTENTION: HOT surfaces can cause severe burns. Do not touch the heatsink surface during operation of the drive. After disconnecting power allow time for cooling. ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into SynchLink fiber-optic ports or SynchLink fiber-optic cable connectors. ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, Guarding Against Electrostatic Damage or any other applicable ESD protection handbook. What This Kit Includes Battery extension cable Battery holder Screw and nut Tools That You Need Phillips screwdriver Phillips is a registered trademark of Phillips Screw Company.
2 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable What You Need to Do Complete these instructions to install the DriveLogix option card battery extension cable: Step 1: Step 2: Step 3: Step 4: Step 5: Remove power from the drive Access the 700S Phase II control Remove the 700S Phase II control assembly Install the new battery extension cable, battery clip and battery Record the modification Step 1: Removing Power from the Drive! ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing. Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals, between the +DC terminal and the chassis, and between the -DC terminal and the chassis. The voltage must be zero for all three measurements. Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by: sending an erroneous signal to your system s field devices, causing unintended machine motion causing an explosion in a hazardous environment Electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance. 1. Turn off and lock out input power. Wait five minutes. 2. Verify that there is no voltage at the drive s input power terminals. 3. Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals, between the +DC terminal and the chassis, and between the -DC terminal and the chassis. The voltage must be zero for all three measurements. L1 L2 L3 I O
PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 3 Step 2: Accessing the 700S Phase II Control Refer to the proper instructions for your drive frame size: See Frames 1-6 Size Drives below See Frame 9 Size Drives on page 4 See Frame 10-13 Size Drives on page 4 Frames 1-6 Size Drives Frame Action 1-4 Locate the slot in the upper left corner (as shown below). Slide the locking tab up and swing the cover open. Special hinges allow the cover to move away from drive and lay on top of an adjacent drive (if present). 5 Slide the locking tab up, loosen the right-hand cover screw and remove the cover. 6 Loosen the two screws at bottom of the drive cover. Carefully slide the bottom cover down and out. Loosen the two screws at top of cover and remove the cover. =
4 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable Frame 9 Size Drives 1. Remove the connection cover as indicated below. Save screws for reuse. = (8 Screws) Connection Cover L1 L2 L3 L1 L2 L3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 Frame 10-13 Size Drives 1. Open the enclosure door for the cabinet that holds the control assembly. Step 3: Removing the 700S Phase II Control Assembly from the Drive It is necessary to remove the Phase II control assembly from the drive in order to install the new DriveLogix option card battery extension cable.! ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into fiber-optic ports or fiber-optic cable connectors. Important: Before removing connections and wires, mark the connections and wires to avoid incorrect wiring during assembly.
PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 5 Frame 1-6 Size Drives 1. Unplug any fiber optic ControlNet and SynchLink cables and I/O from the Control Assembly. 2. Disconnect the communications cables at the ends that connect to the main control board. 3. Loosen the screws on the face of the control assembly. 4. Remove the control assembly from the drive. 3 = 2 4
6 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable Frames 10-13 Size Drives 1. Unplug any fiber optic ControlNet, SynchLink cables and/or I/O wires from the control assembly. 2. Unplug the communications cables from the control assembly. 3. Loosen the captive screw on the control mounting plate and swing the control assembly away from the control frame. 2 = 3 4. Loosen the two screws on the face of the control assembly. 5. Remove the control assembly from the drive. 5 4
PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 7 Step 4: Installing the New Battery Extension Cable, Battery Clip and Battery All Drive Sizes 1. Loosen the screws on the front outside cover and remove the cover. = 2. Remove the three screws securing the inside cover and remove the cover.
8 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 3. Unplug and remove the existing battery from the battery holder. Retain the battery for reuse. 4. Plug the new battery extension cable into the connector for the DriveLogix battery.
PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 9 5. Route the extension wire through the cable tray at the bottom of the control assembly and through the opening in the metal ground plate as shown. Route loose end through opening in metal plate Route extension wire through cable tray 6. Install the inside cover.
10 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 7. Mount the battery holder on the metal ground plate (as shown below) using the hardware included. 8. Connect the existing battery to the extension cable connector and insert the battery into the holder. Connect battery to extension cable
PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 11 9. Install the outside front cover. The battery connectors should be kept inside of the control assembly after the outside cover is installed. Proper tightening torque for reassembly is 6 lb.-in (0.7 N-m). Keep connectors inside covers 10. Install the control assembly in the drive in reverse order of removal as indicated in Step 3: Removing the 700S Phase II Control Assembly from the Drive on page 4.
12 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable Step 5: Recording the Modification 1. Record the modification on the Field Installed Option label. PowerFlex 700S Frames 1-6 PowerFlex 700S Frames 9-13 Frame 10 shown
Notes: PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 13
U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication 20D-IN022B-EN-P July, 2007 P/N 358803-P02 Supersedes 20D-IN022A-EN-P - May, 2007 Copyright 2007 Rockwell Automation, Inc. All rights reserved. Printed in USA.