INTELLIGENT ELECTRIC ACTUATORS

INTELLIGENT ELECTRIC ACTUATORS

2 Electric actuators with КИМ3 3 INTELLIGENT ELECTRIC ACTUATORS Electric actuators by ABS ZEiM Automation are designed for remote and local control of actuation of process regulating units (МЭО series), control of pipeline valve shutoff and control units by part-turn action (МЭОФ series), multi-turn (ПЭМ series) and linear action (ПЭП series) according to commands from regulating and controlling devices in industrial processes automated control systems. Field of application oil and gas, power generation, mechanical engineering, metal, food industry, water supply, ventilation systems, etc. Electric motor (valve) control and provision of data on actuator state is carried out by actuator controlling units КИМ3, КИМ2, КИМ1 being an integral part of actuator. КИМ controlling units configuration is determined by a basic set of inputs and outputs and by additional options allowing to select the best control method and connection to high level devices. КИМ controlling unit is a microprocessor-based adjustable device allowing electric actuator (valve) control, control modes management, adjustment, indication of actuator and valve state. Controller is equipped with a built-in temperature-controlled heater for internal space heating to prevent moisture condensation and to maintain optimal internal temperature while ambient temperature is as low as -60 С thus ensuring proper functioning of the device. The present publication contains information on features and functions of intelligent actuators by ABS ZEiM Automation. Third generation intelligent controlling unit КИМ3 is applied for control of electric actuators designed after 2008: single-turn МЭО and МЭОФ actuators, multi-turn ПЭМ and linear ПЭП actuators and features advanced functionality. controlling unit КИМ3» Fig. 1 МЭОФ-100...630-E3-10 IP68 actuators КИМ3 is available in general industrial use or in explosion-proof version featuring flameproof enclosure d explosion-protection type under ГОСТ Р IEC 60079-1-2011 and electric equipment explosion protection level Gb with the following marking: 1Ex d IIC T4 Gb (or 1Ex d IIB T4 Gb ) under ГОСТ Р МЭК 60079-0-2011. Technical features Mounted either directly on actuator or on wall. КИМ3 body and its front panel can be rotated according to actuator position. Two types of displays available: graphic and text. Contactless reversing thyristor starter. Control of currents and voltage, actuator protection. Absolute contactless digital sensor of position and torque. USB interface for setup using PC (and Configurator application). Two RS-485 channels (Modbus RTU) allowing controller connection backup. Two Profibus DP channels allowing controller (Siemens, etc.) connection backup. ZigBee wireless interface for КИМ3 setup and diagnostics using ПН-3 console when installed in hard-to-reach places (range up to 20 m). Bluetooth wireless interface, original application for Android devices and PCs (range up to 10 m). Compartment accommodating a terminal block for power supply and control cables connection. Local control panel allowing control modes locking (Remote/Stop/Local). Two internal galvanically separated nonstabilized power sources =24 V, 150 ma for external circuits supply. Battery for autonomous power supply to provide position indication at disruption of power supply from the main source. External backup power source =24 V connection available. Events log (performance and errors log, running hours, number of starts, torque, current, etc.). Reaction at controlling signal loss. Rpm

Electric actuators with КИМ3 4 5 Application of КИМ3 extends actuator functionality and allows to improve actuator and valve control and monitoring accuracy, provide safety of operation, convenience of parameters setting up and storing, keep logs, protect actuator and valve in emergency situations, reduce number of connection lines and power supply cables, reduce actuator installation and maintenance costs. КИМ3 receives commands from a controller, controls electric motor, performs functions of a starter, provides feedback on actuator and valve state.» Fig. 2 ПЭМ-Б250-E3-IIBT4-12 IP68 actuators Functional features Local or remote control of actuator output unit allowing precise stopping in a set position. Various remote control sources: discrete signals OPEN, CLOSE, STOP, FAILURE (ESD), Versatile input 1; analog signal (positioner); digital signals over RS-485 interface (Modbus RTU) or Profibus DP (backed up). Built-in PID regulator. Valve seating option. Indication of actuator state, errors and settings on a display. Indication of limit and torque switches state, battery condition, main power source status, MALFUNCTION LEDs signal. Storing of settings in non-volatile memory. Adjustment of actuator output unit average relative speed. Control of state and protection from overcurrent and current imbalance, incorrect connection of electric motor, phase loss, sensor malfunction, unauthorized access, jamming or full travel time exceeding. Self-diagnostics of non-volatile memory, sensors and main components of controlling unit, actuator state control and protection. Local or remote control of actuator output unit with precise stopping in a set position. Partial stroke testing (PST). Motor protective shutdown at: exceeding of set torque at output shaft; overheating; absence of movement; full travel time exceeding; detection of actuator malfunction. Actuator parameters setup including adjustment of limit switches, torque threshold, protection settings, etc. Can be performed either using local control panel or an Android-based device via Bluetooth or using a PC via USB. Automatic control of electronics compartment heater according to ambient temperature. Controlling unit creates actuator performance and state log in non-volatile memory. Log consists of four parts: statistics, events, activity, output unit torque and motor current graphs. Using a Configurator application (included in the scope of КИМ3 delivery) archive data can be exported into text files for further analysis and determination of correctness of functioning, degree of wear for timely prevention of breakdowns and maintenance.» Fig. 3 ПЭП-А25000-E3-IICT4-12 IP67 actuators Available options TORQUE analog signal torque analog output signal. RS-485-1 first RS-485 channel. RS-485-2 second RS-485 channel. ZigBee ZigBee wireless interface for connection with ПН-3 setting console. Bluetooth Bluetooth wireless interface. Profibus-1 first channel for connection to Profibus DP network. Profibus-2 second channel for connection to Profibus DP network. Backup power supply input socket for connection of 24 V external backup power source. RPM control motor rotation speed control by a frequency transducer allowing smooth start and rotation speed adjustment. 1 2 3 4 5 Configurations Configuration M remote control by discrete signals Open, Close, Stop, Failure, Versatile input 1. Output signals: LSC (closing limit switch), LSO (opening limit switch), TSC (closing torque switch), TSO (opening torque switch), М1, М2, Ready, Malfunction. No extra options. Configuration Д remote control by discrete signals Open, Close, Stop, Failure, Versatile input 1. Output signals: LSC (closing limit switch), LSO (opening limit switch), TSC (closing torque switch), TSO (opening torque switch), М1, М2, Ready, Malfunction and analog Position signal. Configuration А (positioner) Position setting analog signal is used for remote Other features are identical to configuration Д. Configuration С signal via RS-485 interface or Open, Close, Stop, Failure, Versatile input discrete signals are used for remote Digital interface is used for output. Information on controller state including current position and switches state is transmitted via RS-485 interface. Configuration Т unlike configuration C this configuration features discrete output signals LSO (Opening Limit Switch), LSC (Closing Limit Switch), TSO (Opening Torque Switch), TSC (Closing Torque Switch), M1, M2 and analog signals Position, Ready, Failure. Configuration Р analog PID-regulator algorithm determined by settings is used for actuator Signals from temperature detectors, pressure meters, flow meters, etc. can be used as input signals. Other signals are identical to configuration A. КИМ3 front panel is equipped with: a three-digit text display (1) and a graphic display (3) for indication of general information during operation, setup, in case of malfunction; LED indicators (2) showing rotation direction, limit positions, overtorque, malfunction, requirement to replace a battery; control modes switch (4) and control and setting buttons (5)

Electric actuators with КИМ3 6 7 Examples of designation of actuator equipped with КИМ3 МЭОФ-400(600)/25-0,25Е3Д16-10К У1 IP67 (discrete control and Bluetooth); МЭОФ-1600/25-0,25Е3А00-IIСT4-08К УХЛ1 IP67 (analog control, explosion-proof configuration); Major specifications Climatic version under ГОСТ 15150-69 Voltage Consumed power, up to Maximum current of power switch output circuits in intermittent-periodic mode with up to 1500 starts per hour and duty rating of 25%, up to Discrete inputs Discrete outputs Dry contact type discrete outputs switching capacity Position setting analog input signal range Position and torque analog output signal range General industrial use Explosion-proof configuration configuration У1 with a temperature range УХЛ1 with a temperature range from from 60 to +60 С 40 to +60 С single-phase supply: 220, 230 or 240 V, 50 or 60 Hz; three-phase supply 380, 400 or 415 V, 50 or 60 Hz. 30 W while heater is off 9 А or 16 А Open, Close, Stop, Failure, Versatile input 1 logical 0 (0-8) V; logical 1 (18-40) V regardless of polarity LSO (Opening Limit Switch), LSC (Closing Limit Switch), TSO (Opening Torque Switch), TSC (Closing Torque Switch), Ready, Malfunction, М1 and М2 (versatile output) maximum switched current 1 A; maximum switched voltage 220 V. (0-5), (0-20), (4-20) ma or 0-10 V (4-20) ma Digital interfaces RS-485, Modbus RTU 2 channels; Profibus DP 2 channels Operating position without restrictions Average life of a controlling unit at least 15 years Protection rating IP65, IP67, IP68 Temperature-controlled heater power, up to У1 220 W УХЛ1 320 W Motor temperature protection on demand installed ПЭМ-Б250-96-Е3С24-2-12 У1 IP68 (network control with backed up Profibus DP channel). Intelligent unit КИМ2 is designed for control of actuators developed after 2008: single-turn МЭО and МЭОФ actuators, multi-turn ПЭМ and linear ПЭП. КИМ2 receives commands from a controller, controls electric motor operation, performs functions of a starter, provides feedback information on actuator and valve state. controlling unit КИМ2» Fig. 4 МЭОФ-100...630-E2-10К IP68 actuators КИМ2 is available in general industrial use or explosion-proof version. Explosion protection type flameproof enclosure d under ГОСТ Р IEC 60079-1-2011, explosion protection level Gb, explosion protection marking 1Ex d IIC T4 Gb (or 1Ex d IIB T4 Gb ) under ГОСТ Р МЭК 60079-0-2011 Technical features Mounted directly on an electric actuator. Can be operated in severe conditions (temperature of up to +85 С and strong vibrations). Local control panel accommodating digital display, LED indicators of state, control and adjustment buttons OPEN, CLOSE, operation modes switch Remote/Stop/ Local. Local control panel can be rotated depending on actuator position. Control and setup without requirement to open an enclosure: using local control panel; via Bluetooth using original application and an Android-based device (range up to 10 m); using a PC (and Configurator application) or a ПН1 setting console. Settings can be saved in non-volatile memory. Built-in stabilized power source =24 V, 50 ma for external circuits activation. Contactless (thyristor) reversing starter. Absolute contactless digital position and torque sensor. Events archive (full running hours, number of starts, number of torque exceedings, etc.).

Electric actuators with КИМ2 8 9 Functional features Reversible control of valve according to controller commands. Means of connection to controllers and other devices: discrete signals OPEN, CLOSE, FAILURE; analog signal (positioner); two Profibus DP channels allowing backing up of a link to controller (Siemens, etc.) or two RS-485 channels (Modbus RTU), allowing backing up of connection to a controller. Indication of actuator state (output signals): discrete signals OPEN, CLOSED, READY, MALFUNCTION, versatile outputs М1 (М2 and М3 optional); analog signals; digital signals via two RS-485 channels (Modbus RTU) or via two Profibus DP channels allowing backing up. Three operating modes are available: remote control by an external device; local control using a local control panel (front panel); settings adjustment. Actuator diagnostics and protection (power supply control, automatic correction of running direction in case of phase shift, protection from overcurrent or imbalance of currents, phase loss). Protective shutdown of motor in case of overcurrent, overtorque, overheating, exceeding of full travel time. Valve seating. Automatic control of electronics compartment heater according to ambient temperature. Available options RS-485-2 second (backup) RS-485 channel (Modbus RTU) for connection to high level device. Bluetooth Bluetooth wireless interface for connection of an Android-based device to a controlling unit. Profibus-1 first channel for connection to Profibus DP network. Profibus-2 second (backup) channel for connection to Profibus DP network. Backup power input socket for external 24 V backup power source connection.» Fig. 5 МЭОФ-1000...4000-E2-IICT4-09К IP67 actuator Configurations Configuration М remote control is carried out by discrete signals; output signals discrete (no additional options installed). Configuration Д remote control by discrete signals; output signals analog position signal and discrete signals. Configuration А (positioner) Position setting analog signal is used for remote Other features are identical to configuration Д. Configuration С RS-485 is used for remote control and feedback. Configuration Т signals identical to those in configurations С and Д are used for remote control and feedback.» Fig. 6 ПЭП-А25000-E2-12 IP65 actuator» Fig. 7 ПЭМ-В630...1500-E2-IIBT4-11 IP67 actuator Major specifications 1 2 3 4 Examples of designation МЭОФ-400(600)/25-0,25Е2Д00-10К У1 IP68 (discrete control); МЭОФ-1600/25-0,25Е2А00-IIСT4-08К УХЛ1 IP65 (analog control, explosion-proof version); ПЭМ-Б250-6-Е2С00-2-12 IP67 У1 (network control); ПЭМ-А100-22-Е2Т00-2-IICT4-12 IP68 УХЛ1 (discrete and network control, explosion-proof version). General industrial use configuration Explosion-proof configuration Climatic version under ГОСТ 15150-69 У1 with a temperature range from -40 to +85 С УХЛ1 with a temperature range from -60 to +60 С Voltage single-phase supply 220, 230 or 240 V, 50 or 60 Hz; three-phase supply 380, 400 or 415 V, 50 or 60 Hz. Consumed power, up to 10 W when heater is off Maximum current of power switch output circuits in intermittent-periodic mode with up to 1500 starts per hour and duty rating of 25%, up to 4 A or 16 A Discrete inputs Open, Close, Failure, DiscrContrEna/Stop logical 0 (0-8) V; logical 1 (18-40) V (regardless of polarity) Discrete outputs Open, Closed, Ready, Malfunction, М1, М2, М3 (versatile outputs) Dry contact type discrete outputs switching capacity maximum switched power 60 V*A; minimum switched current 1 ma; maximum switched current 1 A; maximum switched voltage 220 V. Position setting analog input signal range 4-20 ma Operating position without restrictions Average life cycle at least 15 years Protection rating IP65, IP67, IP68 Temperature-controlled heater power, up to 5 W 290 W Digital interface Two RS-485 channels allowing backing up, Modbus RTU, Profibus DP Motor temperature protection on demand installed Front panel of КИМ2 unit is equipped with: actuator state LED indicators (1); display for indication of current valve position, indication during operation and adjustment, at malfunctions occurrence (2); control mode switch (3) and control and adjustment buttons (4)

Electric actuators with КИМ1 10 11 Intelligent unit КИМ1 is designed for control of electric actuators developed prior to 2008: singleturn МЭО, МЭОФ, linear МЭП, МЭПК and multi-turn ПЭМ actuators. КИМ1 receives commands from a controller, controls electric motor, performs functions of a starter, provides feedback on actuator and valve state. CONTROLLING UNIT КИМ1» Fig. 8 МЭПК-6300-Е1-IIBT4-12 IP65 actuator КИМ1 is available in general industrial use and explosion-proof version. General industrial use version is mounted inside actuator enclosure. Explosion-proof version is made in a separate unit mounted on actuator body and features flameproof enclosure d explosion protection type under ГОСТ Р IEC 60079-1-2011 and electric equipment explosion protection level Gb marked as 1Ex d IIC T4 Gb (or 1Ex d IIB T4 Gb ) under ГОСТ Р МЭК 60079-0-2011. Technical features Local control panel with digital display, LED indicators of actuator state, adjustment and control buttons (open, close) and operating mode switch (local, remote). Actuator adjustment and control can be performed on site without opening its enclosure. Wireless adjustment interface. Built-in power source for activation of external discrete circuits (in explosion-proof version). Cable connections using quickly-detachable connectors. Contactless (thyristor) reversing starter. Absolute contactless position sensor. Functional features Reversing control of valve by controller commands. Connection to controller and other devices: discrete signals OPEN, CLOSE, Failure; analog signals (Positioner); digital signals via RS-485 (Modbus RTU). Indication of actuator state: discrete signals OPEN, CLOSED, READY, MALFUNCTION, versatile outputs (М1,М2); digital signals via RS-485 (Modbus RTU); analog signals. Operating mode: remote control by an external device; control from a local control panel; parameters adjustment. Mechanical and electronic position indicator. Adjustment without enclosure opening using a local control panel, ПН-2 console or Android-based device. Settings storing in non-volatile memory. Protective shutdown of motor at: overcurrent, overtorque, overheating, absence of movement, exceeding of maximum full travel time Valve seating option. Automatic control of electronics compartment heater determined by ambient temperature. Configurations Configuration Д discrete signals are used for control, output signals discrete signals and analog position signal. Configuration А (positioner) Position setting analog signal or additional discrete signals are used for remote Output signals are identical to configuration Д. Configuration С digital or additional discrete signals are used for remote control, digital output signals. Configuration Т digital and discrete signals are used for remote control, output digital and discrete signals. Configuration М only for explosion-proof version. No additional options installed. Special features Climatic version under ГОСТ 15150-69 General industrial use configuration У1, У2 with a temperature range from -40 to +60 С Available options (only for explosion-proof version) RS-485-2 second (backup) RS-485 (Modbus RTU) channel for connection to high level device. Bluetooth Bluetooth wireless interface for connection of an Android-based device to КИМ1 Compatibility with Profibus networks provided by application of a БШ-2ПП gateway together with a group of actuators. Examples of designation ПЭМ Б7-ЕД (discrete control); МЭПК 6300/50-30Е1А00-IIСT4-02 IP65 (analog control, explosion-proof version); МЭОФ-40/25-0,25E1Д00-IICT4-01 IP67 (discrete control, explosion-proof version). Explosion-proof configuration У1 with a temperature range from -40 to +60 С; УХЛ 1 with a temperature range from -60 to +60 С Protection rating IP54, mounted inside actuator enclosure IP65, IP67 Overall dimensions, mm 98 х 103 х 157 168 х 258 х 308 Power supply Three-phase 380 V or singlephase 220 V, 50 or 60 Hz Three-phase 380 V, 50 or 60 Hz Consumed power, up to 10 W while heater is off Maximum current of power switch output circuits in intermittent-periodic mode with up to 1500 starts per hour and duty rating of 25%, up to up to 10 A up to 4 A Temperature-controlled heater power, up to 15 W У1 5 W УХЛ1 290 W Discrete control inputs, parameters Open, Close, DiscrContrEna (discrete control priority), Failure logical 9 (0-8) V; logical 1 (18-40) V Wireless interface IR Bluetooth Ready, Malfunction, Open, Closed, М1, М2 (versatile outputs). Discrete indication outputs, maximum current 1 A, maximum current 1 A, parameters maximum voltage 60 V. maximum voltage 220 V Digital interface Single RS-485 channel, Two RS-485 channels allowing backing up, Modbus RTU protocol Modbus RTU protocol Position indicator Electronic and mechanical Position analog output (0-5), (0-20), (4-20) ma (4-20) ma Position setting analog output (0-5), (0-20), (4-20) ma (4-20) ma Built-in power source for discrete control inputs power supply no =24 V, up to 40 ma Life cycle at least 10 years Motor temperature protection on demand installed

Electric actuators with КИМ. Comparative table Application Control Indication Discrete Analog Network Discrete outputs Analog outputs Digital interface Controlling unit state indication output Position indicator Local control panel Control modes switch (selector) Configuration tool Functional features General industrial use version КИМ3 КИМ2 КИМ1 Explosion-proof General industrial Explosion-proof General industrial version use version version use version General industrial use and explosion-proof electric actuators МЭО(Ф), ПЭМ, ПЭП (developed after 2008) Open, Close, Stop, Failure positioning 4 20 ma signal, position feedback signal 4 20 ma Modbus RTU allowing backing up, Profibus DP allowing backing up LSO, LSC, TSO, TSC, М1, М2 position 4 20 ma torque 4 20 ma Modbus RTU, Profibus DP Graphic and symbol LCD with autonomous power supply Remote/Stop/Local Mechanical locking ПН-3 console via Zigbee; PC (Windows-based) or Androidbased device with a Configurator application via Bluetooth No movement from overcurrent. from overheating. Heater automatic Detection of phase sequence. Events logging with timestamps. Open, Closed, М1 Option - М2, М3 Malfunction, Ready, Local control*, Remote control* Electronic Display, LED indicators, Buttons Open, Close, Stop, Reset PC (Windows-based) or Android-based device with a Configurator application via Bluetooth Explosion-proof version General industrial use and explosionproof electric actuators МЭО(Ф), МЭПК (developed before 2008) Modbus RTU LSO, LSC, М1, М2 position 4 20 ma Modbus RTU allowing backing up Open, Closed, М1, М2 Modbus RTU Electronic and mechanical Remote/Stop/ Remote/Stop/Local Local Mechanical locking Electronic locking ПН2 console via IR port No movement from overcurrent. from overheating. Heater automatic PC (Windowsbased) or Androidbased device with a Configurator application via Bluetooth No movement from overcurrent. from overheating. Heater automatic Auto correction of running direction. Advanced Built-in PID regulator. - - - - features Built-in variable frequency drive. LSO opening limit switch; LSC closing limit switch; SSO opening stroke switch; SSC closing stroke switch; TSO torque switch opening; TSC torque switch closing; М1, М2, М3 versatile outputs; * to be adjusted for versatile outputs. «ABS Electro» 07.2016 ABS Electro Serebryanicheskaya naberezhnaya, 29, Moscow, 109028, Russian Federation Tel.: +7 (495) 735-4244 Fax: +7 (495) 735-4259 E-mail: info@abselectro.com www.abselectro.com ABS ZEiM Automation OJSC pr. I. Yakovleva, 1, Cheboksary, Chuvash Republic, 428020, Russian Federation Tel.: +7 (8352) 30-5148; Факс: +7 (8352) 30-5111 E-mail: adm@zeim.ru www.abs-zeim.ru