Servopress Kit YJKP. Instructions. Components Interfaces Installation Commissioning [ ]

Servopress Kit YJKP Instructions Components Interfaces Installation Commissioning 8062669 1606 [8062671]

YJKP Translation of the original instructions YJKP-EN CANopen, Chrome, CiA, Ethernet/IP, Firefox, Internet Explorer, Modbus TCP, TCP/IP are registered trademarks of the respective trademark owners in certain countries. Identification of hazards and instructions on how to prevent them: Danger Immediate dangers which can lead to death or serious injuries Warning Hazards that can cause death or serious injuries Caution Hazards that can cause minor injuries Other symbols: Note Material damage or loss of function Recommendations, tips, references to other documentation Essential or useful accessories Information on environmentally sound usage Text designations: Activities that may be carried out in any order 1. Activities that should be carried out in the order stated General lists Result of an action/references to more detailed information 2 Festo YJKP-EN 1606 English

YJKP Table of Contents YJKP 1 Requirements for product use... 5 1.1 Target group... 5 1.2 Intended use... 5 1.3 Foreseeable misuse... 5 1.4 Applicable documents... 6 1.4.1 Range of applications and certifications... 6 1.5 Service... 6 2 Transport and storage... 7 2.1 Restraints in the packaging... 7 3 Product overview... 8 3.1 Servopress Kit... 8 3.1.1 Controller CECC-X-M1-YJKP... 9 3.1.2 Motor controller CMMP-AS... 10 3.1.3 Connecting cables... 11 4 Mounting... 12 4.1 Preparation... 12 4.1.1 Installation space... 12 4.1.2 Mounting surface... 12 4.1.3 Transport locks... 12 4.2 Installation... 13 4.2.1 Mounting of force sensor... 13 5 Installation... 14 5.1 Safety instructions... 14 5.2 Electrical installation CECC-X-M1-YJKP... 14 5.2.1 Power supply [X1] for device, digital and analogue inputs... 14 5.2.2 Power supply [X5] for digital outputs... 15 5.2.3 I/O interface [X2, X3, X4]... 15 5.2.4 Ethernet interface [X8]... 16 5.2.5 USB interface [X9]... 16 5.2.6 Digital inputs [X17]... 17 5.2.7 CANopen interface [X18]... 18 5.2.8 Analogue input [X19]... 18 5.2.9 Digital outputs [X20]... 19 5.2.10 microsd card slot... 19 Festo YJKP-EN 1606 English 3

YJKP 5.3 Electrical installation CMMP-AS... 20 5.3.1 Power supply [X9]... 20 5.3.2 Digital control interface [X1]... 20 5.3.3 CANopen interface [X4]... 21 5.3.4 Motor [X6]... 22 5.3.5 Encoder [X2B]... 22 6 Commissioning... 23 7 Maintenance... 24 7.1 Safety instructions... 24 7.2 Cleaning... 24 7.3 Repair... 24 8 Dismounting... 25 8.1 Safety instructions... 25 8.2 Recycling... 25 A Technical appendix... 26 A.1 General product characteristics... 26 A.2 Technical data of the main components... 27 A.3 Product weight... 28 A.4 Operating and storage conditions... 28 A.5 Explanation on vibration and shock severity level... 29 4 Festo YJKP-EN 1606 English

1 Requirements for product use 1 Requirements for product use 1.1 Target group Provide this documentation to the following persons: Design engineer Machine manufacturer Installer Commissioner Only qualified personnel may perform mounting, installation, commissioning, maintenance and disassembly of the product. Qualified personnel must be familiar with: Mounting and operation of mechatronic systems Installation and operation of electrical control systems Regulations for accident prevention and occupational safety Documentation and mode of operation of the product 1.2 Intended use This product is a module for execution of joining tasks with monitoring of the joining process. The module is used within machines or automated systems with a higher-order controller. Only use the product as follows: In perfect technical condition In its original condition, without unauthorised modifications Within the limits of the product defined by the technical data In an industrial environment Note In the event of damage caused by unauthorised manipulation or other than intended use, the guarantee is invalidated and the manufacturer is not liable for damages. 1.3 Foreseeable misuse Never use the product as follows: With unauthorised modifications or alterations to the product In an invalid mounting position With load limits exceeded Without a risk assessment of the complete system Without a safety concept for the complete system Festo YJKP-EN 1606 English 5

1 Requirements for product use 1.4 Applicable documents The complete description of the Servopress kit includes the following documents: Designation Web Help YJKP Description CECC-X-M1-MV Brief instruction CECC-X-M1-MV CMMP-AS description CMMP-AS brief description EMMS-AS description EMMS-AS brief description ESBF-BS description ESBF-BS brief description Content Operation of the software for the Servopress kit YJKP Configuration and parameterisation with CODESYS Description of the interfaces and commissioning Detailed description Instructions and important notes on mounting, electrical installation and maintenance Detailed description Instructions and important notes on mounting, electrical installation and maintenance Detailed description Instructions and important notes on mounting, electrical installation and maintenance Tab. 1.1 Documentation on the Servopress kit All available documents on the product ( www.festo.com/pk). 1.4.1 Range of applications and certifications The range of application and certifications of the individual components of the kit are described in separate documents ( www.festo.com/sp). 1.5 Service Please consult your regional Festo contact if you have any technical problems. 6 Festo YJKP-EN 1606 English

2 Transport and storage 2 Transport and storage Note Damage to the product due to incorrect transport. Observe the transport labelling and information on the packaging. 1. Transport the product to the installation/storage location in its packaging and set it down on a firm and flat base. 2. When storing the product please observe the storage conditions ( A.4 Operating and storage conditions). Note Damage to the product due to incorrect unpacking. Observe the labelling for unpacking on the packaging. Use appropriate tools. Parts of the packaging are large and heavy: Do not let any parts fall onto the product. Use suitable aids to raise and lower the product (e.g. crane). 3. Remove the packaging in accordance with the printed sequence. 2.1 Restraints in the packaging Transport restraints prevent uncontrolled movement of the product in the packaging during transport and installation. The product is provided with the following designated transport restraints: Transport screws Cable ties Fig. 2.1 Festo YJKP-EN 1606 English 7

3 Product overview 3 Product overview 3.1 Servopress Kit 4 5 6 7 8 9 aj 3 aa 2 ab 1 ad ac 1 Electric cylinder ESBF-BS 2 Servo motor EMMS-AS 3 Motor cable and encoder cable 4 Sensor cable 5 Motor controller CMMP-AS 6 LAN cable at the CMMP-AS 1) 7 LAN cable at the CECC-X-M1-YJKP 1) 1) Not included in the scope of delivery of the kit. Fig. 3.1 Product overview, Servopress Kit 8 Control CECC-X-M1-YJKP 9 CANopen cable 1) aj Higher-order controller 1) aa LAN cable to the higher-order controller 1) ab Switch 1) ac Personal computer/tablet PC 1) ad Force sensor 8 Festo YJKP-EN 1606 English

3 Product overview 3.1.1 Controller CECC-X-M1-YJKP 4 3 2 1 5 6 7 aa aj 9 8 1 Ethernet interface [X8] 2 USB interface [X9] 3 Functional earth connection 4 Status LEDs 5 microsd card slot 6 Power supply [X5] for digital outputs 7 CANopen interface [X18] 2) In accordance with intended use, the reserved interfaces must not be used. Fig. 3.2 Control CECC-X-M1-YJKP 8 Digital inputs [X17] 9 Analogue inputs [X19] aj I/O interfaces [X2, X3, X4] aa Power supply [X1] All unnamed connections are reserved 2) Status LEDs The product is equipped with the following status LEDs Fig. 3.2 9: Status LED Meaning Status LED Meaning Run Application status Net Device detected Error Error Mod Reserved Tab. 3.1 Festo YJKP-EN 1606 English 9

3 Product overview 3.1.2 Motor controller CMMP-AS 7 8 9 6 5 aj 4 3 2 1 aa ab Front Top view Bottom view 1 Activation of CANopen terminating resistor 8 Power supply [X9] 2 CANopen interface [X4] 9 PE connection 3 Ethernet interface [X18] aj Encoder connection [X2B] 4 7-segment display aa Motor connection [X6] 5 Reset button ab Digital control interface [X1] 6 Status LEDs 7 Digital interface for STO function [X40] All unnamed connections are reserved 1) 1) In accordance with intended use, the reserved interfaces must not be used. Fig. 3.3 Motor controller CMMP-AS Status LEDs The product is equipped with the following status LEDs Fig. 3.3 6: Status LED Meaning Status LED Meaning Ready/Error Status CAN CAN bus status display Enable Enable Tab. 3.2 10 Festo YJKP-EN 1606 English

3 Product overview 3.1.3 Connecting cables Component Connection Cable/plug Purpose CECC-X-M1-YJKP [X1] NECC L2G4 C1 1) Power supply to device 5.2.1 [X5] NECC L2G2 C1 1) Power supply for digital outputs 5.2.2 [X2] NECC L2G8 C1 1) I/O interface 5.2.3 [X3] NECC L2G6 C1 1) [X4] NECC L2G4 C1 1) [X17] 2 x NECC L2G6 C1 1) Digital inputs 5.2.6 [X19] NEBU M12G5 E x LE3 Analogue input for force sensor (sensor cable) 5.2.8 [X8] Standard LAN patch cable 2) Ethernet connection [X18] NECC L2G4 C1 1) CANopen interface CMMP-AS [X4] Sub-D 9-pin, socket 1)2) 5.2.7 and 5.3.3 [X9] 1) Power supply 5.3.1 [X1] Sub-D, 25-pin, pin 1) Digital control interface 5.3.2 [X18] Standard LAN patch cable 2) Ethernet connection [X6] NEBM M23G6 E x N LE7 Motor cable for EMMS-AS [X2B] NEBM M12W8 E x N S1G15 Encoder cable for EMMS-AS 1) Plug for customer-provided cable. 2) Not included in the scope of delivery of the kit. Tab. 3.3 Connection and plug Festo YJKP-EN 1606 English 11

4 Mounting 4 Mounting 4.1 Preparation 4.1.1 Installation space The installation space required for the product depends on the following factors: Stroke of the electric cylinder ( www.festo.com/catalogue) Attachment position and type of motor 4.1.2 Mounting surface The mounting surface must exhibit the following characteristics: Torsionally rigid Free of stress Sufficient strength to absorb the maximum forces Sufficient evenness 4.1.3 Transport locks Transport locks of the individual components of the kit are described in separate documents ( www.festo.com/sp). 12 Festo YJKP-EN 1606 English

4 Mounting 4.2 Installation Warning Unexpected movement of the product. Risk of impact and crushing injuries. Before working on the product, switch off the power supply and secure it against being switched on again. When lifting the product, perform the following measures: Secure movable components with transport locks to prevent unexpected movement. Observe the product weight. Observe the position of the centre of gravity. Use suitable lifting gear. Use all of the transport lugs. Adjust the lifting speed. When securing the product, perform the following measures: Secure the product in a professional manner. Only use the supplied mounting components. Secure the screw connections. Make sure the mounting surface is sufficiently strong to absorb the maximum forces. Mounting of the individual components of the kit is described in separate documents ( www.festo.com/sp). If you require additional support during the mounting: Please contact your regional Festo contact person. Additional information can be found online ( www.festo.com/sp). 4.2.1 Mounting of force sensor Note If the fixture for fastening the force sensor hits against the sensor housing, the preload force of the tightening torque can influence the sensor as a tensile force. Use lock nut. Do not screw the lock nut up to the stop on the ESBF-BS. Do not screw the sensor tool up to the stop on the sensor. Further information can be found in the documentation for the force sensor ( www.festo.com/sp). Festo YJKP-EN 1606 English 13

5 Installation 5 Installation 5.1 Safety instructions Warning Unexpected movement of the product. Risk of impact and crushing injuries. Before working on the product, switch off the power supply and secure it against being switched on again. During installation, observe the documentation for the individual components of the kit. 5.2 Electrical installation CECC-X-M1-YJKP Caution Electric voltage Injuries caused by electric shock, damage to the machine and system. For the electrical power supply, use only PELV circuits in accordance with IEC 60204-1/EN 60204-1 (Protective Extra-Low Voltage, PELV). Observe the general requirements IEC 60204-1/EN 60204-1 of the PELV power circuits. Use only voltage sources that ensure a reliable electric separation from the mains network in accordance with IEC 60204-1/EN 60204-1. Use an external overload protection for the power supply of the device. Connect circuits for power supply of the device [X1] ( 5.2.1) and power supply for digital outputs [X5] ( 5.2.2). In each case, pay attention to the required current consumption. 5.2.1 Power supply [X1] for device, digital and analogue inputs Residual current for all supplied ports: of which intrinsic current consumption: 750 ma 200 ma Terminal Connection Usage X1.1 24 U+ power supply X1.2 0 U load X1.3 Functional earth X1.4 Reserved Tab. 5.1 Connection, power supply 14 Festo YJKP-EN 1606 English

5 Installation 5.2.2 Power supply [X5] for digital outputs Residual current for all supplied ports: 5 A Terminal Connection Comments X5.1 24 U+ power supply (24 V DC) X5.2 0 U ground (GND) Tab. 5.2 Connection, power supply for digital outputs 5.2.3 I/O interface [X2, X3, X4] Terminal Connection Usage X2.0 X2.7 8 digital inputs Configurable as step enabling conditions in the sequencer of the press process: DI1 DI8 X3.0 6 digital inputs Start press process X3.1 Manual operating mode X3.2 Automatic operating mode X3.3 Start homing X3.4 Acknowledge error X3.5 Terminate press process 1) X4.0... X4.3 4 digital outputs Configurable as output signals in the sequencer of the press process: DO1 DO4 X4.4 X4.7 Reserved 2) 1) Input is low active. Process termination if input = FALSE. 2) In accordance with intended use, the reserved connections must not be used. Tab. 5.3 I/O interface connection Festo YJKP-EN 1606 English 15

5 Installation 5.2.4 Ethernet interface [X8] The Ethernet interface Fig. 3.2 1 is designed as an RJ45 socket and supports gigabit LAN. The following protocols are supported: EtherNet/IP (server) Modbus TCP (server) Control via Ethernet (TCP/IP) The interface [X10] is not supported. The controller cannot be used as a switch. The Ethernet interface is used to configure and parameterise the system through a personal computer/tablet PC connected to the network. With a web browser, the servo presses kit can be commissioned after the mechanical and electrical installation. Control and process data can be exchanged with a higher-order controller through this interface during the run-time of the system. A requirement for this is integration of the CECC-X-M1-YJKP in the local network. Minimum requirement for a personal computer/tablet PC Web browser with Java Script and support of HTML5 Canvas, e.g. Firefox, Chrome, Internet Explorer Version 9 Screen resolution 1024 x 768 pixels Access is through entry in the address line: http://<ip address>:8080/servo_press_kit.htm Example:http://192.168.4.2:8080/servo_press_kit.htm) Note Unauthorised access to the product can cause damage or malfunctions. When connecting the product to a network: Protect the network against unauthorised access. Measures to protect the network include: firewall, Intrusion Prevention System (IPS), network segmentation, virtual LAN (VLAN), virtual private network (VPN), security at physical access level (port security). Further information directives and standards on information technology security, e.g. IEC 62443, ISO/IEC 27001. An access password only protects against unintentional modification. 5.2.5 USB interface [X9] The USB interface Fig. 3.2 2 is compatible with the USB 3.0 and USB 2.0 standards. It is suitable for USB flash drives with plug type A. Supported function: storage of results of press processes Hinweis Damage to the product Only use USB components with a current consumption 0.9 A. 16 Festo YJKP-EN 1606 English

5 Installation 5.2.6 Digital inputs [X17] The digital inputs, configured in 3-wire connection technology, are not galvanically separated. The ground potential for all inputs relates to GND of the power supply [X1]. Use 3 adjacent terminals when connecting sensors with a 3-wire configuration. Terminal Connection Usage X17.0.1 24 VDC Power supply for sensor at input 9 X17.0.2 Input DI9 Configurable as step enabling conditions in the sequencer of the press process. X17.0.3 GND logic Power supply for sensor at input 9 X17.1.1 24 VDC Power supply for sensor at input 10 X17.1.2 Input DI10 Configurable as step enabling conditions in the sequencer of the press process. X17.1.3 GND logic Power supply for sensor at input 10 X17.2.1 24 VDC Power supply for sensor at input 11 X17.2.2 Input DI11 Configurable as step enabling conditions in the sequencer of the press process. X17.2.3 GND logic Power supply for sensor at input 11 X17.3.1 24 VDC Power supply for sensor at input 12 X17.3.2 Input DI12 Configurable as step enabling conditions in the sequencer of the press process. X17.3.3 GND logic Power supply for sensor at input 12 X17.4.1 24 VDC Power supply for safety acknowledgement X17.4.2 Acknowledgement Safety acknowledgement contact from the safety PLC X17.4.3 GND logic Power supply for safety acknowledgement X17.5.1... X17.5.3 Reserved 1) X17.6.1... X17.6.3 Reserved 1) X17.7.1... X17.7.3 Reserved 1) 1) In accordance with intended use, the reserved connections must not be used. Tab. 5.4 Digital inputs connection Note Use only PNP sensors at all inputs. Festo YJKP-EN 1606 English 17

5 Installation 5.2.7 CANopen interface [X18] Connect with motor controllers CMMP-AS [X4]. The connecting cable between the controller CECC-X-M1-YJKP and the motor controller CMMP-AS is not within the scope of delivery and is also not offered as accessories, since the cable length in the control cabinet can vary considerably due to the arrangement of the individual components. The connection is established via a cable provided by the customer. CECC-X-M1-YJKP [X18] CMMP-AS [X4] Plug NECC L2G4 C1, 4-pin, socket Sub-D plug connector, 9-pin, pin 5.3.3 Tab. 5.5 CANopen connecting cable Terminal Connection Usage X18.1 CAN_H 1) CAN Bus signal (dominant high) X18.2 CAN_L 1) CAN Bus signal (dominant low) X18.3 CAN_GND CAN Ground X18.4 CAN_SHLD Connection to functional earth 1) No terminating resistor necessary; ports are connected internally via a resistor. Tab. 5.6 CANopen interface terminal allocation 5.2.8 Analogue input [X19] The analogue inputs, configured in 3-wire connection technology, are not galvanically separated. The ground potential of the input X19.0 relates to GND of the power supply [X1]. An incoming signal is digitised with a 14 bit resolution. Terminal Connection Usage X19.0.1 24 V DC Power supply for force sensor X19.0.2 Input 4... 20 ma Evaluation of the sensor signal through servo presses software X19.0.3 GND logic Power supply for force sensor X19.1.1... X19.1.3 Reserved 1) X19.2.1... X19.2.3 Reserved 1) X19.3.1... X19.3.3 Reserved 1) 1) In accordance with intended use, the reserved connections must not be used. Tab. 5.7 Analogue input terminal allocation 18 Festo YJKP-EN 1606 English

5 Installation 5.2.9 Digital outputs [X20] The digital outputs, configured in 2-wire connection technology, are galvanically separated. The current load for each output is 0.5 A. The ground potential for all outputs relates to GND of the power supply [X5]. All outputs are protected against short circuit and thermal overload. Note Use only PNP circuits at all outputs. 24 V IO X20.x.1 P GND IO X5.1 X5.2 X20.x.2 N PNP circuit Fig. 5.1 PNP circuits for digital outputs Use 2 adjacent terminals when connecting a consumer. Terminal Connection Allocation Comments X20.0.1 Signal P Faults 0.5 A per channel, SSR 2) X20.0.2 Reserved 1) X20.1.1 Signal P Servo press ready for operation 0.5 A per channel, SSR 2) X20.1.2 Reserved 1) X20.2.1 Signal P Homing requirement 0.5 A per channel, SSR 2) X20.2.2 Reserved 1) X20.3.1 Signal P Press result OK 0.5 A per channel, SSR 2) X20.3.2 Reserved 1) X20.4.1 Signal P Press result not OK 0.5 A per channel, SSR 2) X20.4.2 Reserved 1) X20.5.1 X20.5.2 Reserved 1) X20.6.1 X20.6.2 Reserved 1) X20.7.1 X20.7.2 Reserved 1) 1) In accordance with intended use, the reserved connections must not be used. 2) SSR: Solid State Relay Tab. 5.8 Digital outputs terminal allocation 5.2.10 microsd card slot The microsd card slot is located on the side of the device Fig. 3.2 5 Note Use only the microsd card included in the scope of delivery. Festo does not accept any warranty for the use of other microsd cards. Plug the microsd card in at the CECC-X-M1-YJKP so the system can run. Supported function: storage of results of press processes Festo YJKP-EN 1606 English 19

5 Installation 5.3 Electrical installation CMMP-AS 5.3.1 Power supply [X9] Connect the power supply in accordance with the following table. Force range Power supply Up to 4 kn 230 V AC 7 kn and more 3 x 230 V AC Tab. 5.9 Power supply of the CMMP-AS for the servo presses kit Further information can be found in the documentation for the CMMP-AS ( www.festo.com/sp). 5.3.2 Digital control interface [X1] For CMMP-AS: Use D-sub plug, 25-pin, socket. Pin allocation [X1] Pin no. Connection Usage Connection 13 Reserved 1) 25 Reserved 1) 12 Reserved 1) 24 Reserved 1) 11 DIN9 Fieldbus data profile (CiA 402, FHPP) GND 23 DIN8 Fieldbus activation communication +24 V DC 10 Reserved 1) 22 Reserved 1) 9 DIN5 Controller enable through safety control +24 V DC 21 DIN4 Output stage enable +24 V DC 8 DIN3 Fieldbus offset node number bit 3 GND 20 DIN2 Fieldbus offset node number bit 2 GND 7 DIN1 Fieldbus offset node number bit 1 Tab. 5.11 19 DIN0 Fieldbus offset node number bit 0 Tab. 5.11 6 Reserved 1) 18 Reserved 1) 5 Reserved 1) 17 Reserved 1) 4 Reserved 1) 16 DIN13 Fieldbus transmission rate bit 1 +24 V DC 3 DIN12 Fieldbus transmission rate bit 0 GND 15 Reserved 1) 2 Reserved 1) 14 Reserved 1) 1 Reserved 1) 1) In accordance with intended use, the reserved connections must not be used. Tab. 5.10 Digital control interface pin allocation 20 Festo YJKP-EN 1606 English

5 Installation CMMP-AS- C2-3A-M0 C5-3A-M0 C5-11A-P3-M0 C10-11A-P3-M0 Pin X1.7 GND GND +24 V DC +24 V DC Pin X1.19 GND +24 V DC GND +24 V DC Tab. 5.11 Pin allocation dependent on the CMMP-AS variant 5.3.3 CANopen interface [X4] Connect to connection [X18] of the controller CECC-X-M1-YJKP. The connecting cable between the controller CECC-X-M1-YJKP and the motor controller CMMP-AS is not within the scope of delivery and is also not offered as accessories, since the cable length in the control cabinet can vary considerably due to the arrangement of the individual components. The connection is established via a cable provided by the customer. CMMP-AS [X4] D-sub plug connector, 9-pin, pin CECC-X-M1-YJKP [X18] Plug NECC L2G4 C1, 4-pin, socket Tab. 5.12 CANopen connecting cable Pin allocation [X4] Pin no. Designation Description Terminal CECC-... 1 Not assigned 6 CAN_GND Galvanically connected to GND in the X18.3 motor controller 2 CAN_L Negative CAN signal (dominant low) X18.2 7 CAN_H Positive CAN signal (dominant high) X18.1 3 CAN_GND Galvanically connected to GND in the X18.3 motor controller 8 Not assigned 4 Not assigned 9 Not assigned 5 CAN_SHLD Screening X18.4 Tab. 5.13 Pin assignment of CANopen interface Festo YJKP-EN 1606 English 21

5 Installation 5.3.4 Motor [X6] Use the motor cable included in the scope of delivery Fig. 3.1 2. Further information can be found in the documentation for the EMMS-AS ( www.festo.com/sp). 5.3.5 Encoder [X2B] Use the encoder cable included in the scope of delivery Fig. 3.1 2. Further information can be found in the documentation for the EMMS-AS ( www.festo.com/sp). Note For kits with single-turn encoders, each restart results in a loss of the reference position. Homing is therefore required after each restart. 22 Festo YJKP-EN 1606 English

6 Commissioning 6 Commissioning The first steps in commissioning the Servopress Kit are made with the help of the Festo Field Device Tool (FFT www.festo.com/sp). Requirements PC with FFT as well as control and motor controller are connected over the same network Participants (control, motor controller) are connected directly over a switch Preparations with the FFT Set network parameters of the control CECC-X-M1-YJKP. Set network parameters of the CMMP-AS motor controller. Optional: Update firmware and software. Firmware update of the control CECC-X-M1-YJKP Firmware update for motor controller CMMP-AS Software update of the Servopress software on the control CECC-X-M1-YJKP Examples with explanations can be found in the application notes from Festo ( www.festo.com/sp). Festo YJKP-EN 1606 English 23

7 Maintenance 7 Maintenance 7.1 Safety instructions Warning Unexpected movement of the product. Risk of impact and crushing injuries. Before working on the product, switch off the power supply and secure it against being switched on again. Maintenance of the individual components of the kit is described in separate documents ( www.festo.com/sp). 7.2 Cleaning Note Only clean the product in exceptional circumstances by using non-abrasive cleaning agents and a soft cloth. Cleaning of the individual components of the kit is described in separate documents ( www.festo.com/sp). 7.3 Repair Repair of the individual components of the kit is described in separate documents ( www.festo.com/sp). If you require support for repairs: ( www.festo.com/sp). Please contact your regional Festo contact person. 24 Festo YJKP-EN 1606 English

8 Dismounting 8 Dismounting 8.1 Safety instructions Warning Unexpected movement of the product. Risk of impact and crushing injuries. Before working on the product, switch off the power supply and secure it against being switched on again. When lifting the product, perform the following measures: Secure movable components with transport locks to prevent unexpected movement. Observe the product weight. Observe the position of the centre of gravity. Use suitable lifting gear. Use all of the transport lugs. Adjust the lifting speed. Dismounting of the individual components of the kit is described in separate documents ( www.festo.com/sp). 8.2 Recycling Incorrect disposal is harmful to the environment. Observe local regulations regarding disposal and the environment. Observe local regulations for disposal of modules. Use lubricants (greases, oils) in accordance with the applicable regulations for health and safety and hazardous substances. Festo YJKP-EN 1606 English 25

A Technical appendix A Technical appendix A.1 General product characteristics Servopress Kit YJKP Variants Maximum pressing force [kn] 0.8 1.5 4 7 12 17 Maximum payload [kg] 2 3 5 7 10 10 Control CECC-X-M1-YJKP 3) Motor controller CMMP-AS-...-M0 4) C2-3A C5-3A C5-11A-P3 C10-11A-P3 Servo motor EMMS-AS-...-HS-... 55-M 70-S 100-S 100-M 140-L RM... Encoder, multi-turn absolute RS... Encoder, single-turn absolute R...B Holding brake Electric cylinder ESBF-BS-...-5P 32-a 40-a 50-a 63-a 80-a 100-a Working stroke a [mm] 100, 200, 300, 400 Spindle pitch [mm] 5 Repetition accuracy [mm] ± 0.01 ± 0.015 ± 0.01 Feed speed [mm/s] 250 160 Acceleration 1) [m/s²] 2 Deceleration 2) [m/s²] 2 Quick-stop deceleration [m/s²] 5 Motor attachment position Axial, parallel Vibration and shock resistance 5) SG2/SG2 Force sensor SKDA-...-AB 0.8 1.5 4 7 12 17 Maximum overload [kn] ± 1.5 ± 3.75 ± 11.25 ± 15 ± 30 ± 37.5 Scanning frequency [Hz] 1000 Accuracy of measurement [%FS] 0.5 Vibration and shock resistance 5) SG3/SG2 PLC interface Ethernet Duty cycle [%] 100 6) Mounting position any 1) Acceleration for positioning procedures 2) Deceleration when force is reached 3) Tab. A.2 4) Tab. A.3 5) In accordance with IEC 60068-2-6/EN 60068-2-6 A.5 Explanation on vibration and shock severity level 6) The system can permanently press with nominal force against a component/load (with v less than 50 mm/s). Tab. A.1 Technical data YJKP 26 Festo YJKP-EN 1606 English

A Technical appendix A.2 Technical data of the main components Control CECC-X-M1-YJKP Operating voltage [X1, X5] [V DC] 19.2 30 Operating voltage [X21] [V DC] 19.2 50 Current consumption nominal at 24 VDC [ma] 200 Protection against polarity reversal No Memory card Supported type microsd Capacity [GByte] 32 File system FAT32 Analogue input [X19] Input signal [I] 0... 20 ma Resolution Bit 14 Hardware Processor (CPU) Dual core, 2 x 866 MHz Total main memory MByte 512 Fan noise LpAeq (1 m distance) [db(a)] 35.7 Tab. A.2 Technical data CECC-X-M1-YJKP Motor controller CMMP-AS- C2-3A-M0 C5-3A-M0 C5-11A-P3-M0 C10-11A-P3-M0 Nominal voltage [V DC] 24 ±20 % Nominal current 1) [A] 0.55 0.65 1 Maximum current for holding brake [A] 1 2 With higher power requirements of the holding brake Documentation GDCP-CMMP-M0-HW-... Type of mounting Screwed onto sub-base Display 7-segment display Protocol ModBus TCP, Ethernet/IP, TCP/IP Dimensions [mm] 202x66x207 227x66x207 252x79x247 (HxWxD) 2) Mounting plate dimensions [mm] 248x61 297x75 1) Plus current consumption from an existing holding brake and I/Os 2) Without plugs, shield screw and screw heads Tab. A.3 Technical data CMMP-AS Note With a warm motor and a supply voltage that is too low (outside of tolerance), the motor's brakes cannot open 100%, which can lead to premature wearing of the brake. Festo YJKP-EN 1606 English 27

A Technical appendix A.3 Product weight Servopress Kit YJKP 0.8 1.5 4 7 12 17 CECC-X-M1-YJKP [kg] 0.41 CMMP-AS-...-M0 [kg] 2.1 2.2 3.5 EMMS-AS-...-HS-... 55-M 70-S 100-S 100-M 140-L Basic weight [kg] 1.6 2.1 4.8 6.9 16.2 16.2 Additional weight of brake [kg] 0.1 0.2 0.5 0.6 0.8 0.8 Electric cylinder ESBF-BS-...-5P 32-a 40-a 50-a 63-a 80-a 100-a Basic weight with 0 mm [kg] 0.781 1.237 1.982 3.163 7.393 7.393 stroke Additional weight [kg] 0.33 0.47 0.65 0.87 1.55 1.55 per 100 mm stroke Force sensor SKDA-...-AB 0.8 1.5 4 7 12 17 Basic weight [kg] 0.2 0.2 0.3 0.3 0.7 0.7 Connecting kit Parallel kit [kg] 1.05 2.45 4.99 4.95 11.9 11.8 Axial kit [kg] 0.26 0.41 1.14 1.17 2.92 3.46 Tab. A.4 A.4 Operating and storage conditions Characteristic Storage temperature [ C] 10 +60 Storage location Dry, solid and flat base 2) Maximum shelf life 48 months Ambient temperature [ C] +0 +40 Air humidity [%] 0 90 (non-condensing) Corrosion resistance class CRC 0 Permissible setup altitude above sea level with rated output [m] 1000 With power reduction 1) [m] 1000 2000 1) Above 1000 m above sea level, performance reduction of 1 % per 100 m 2) In the original packaging Tab. A.5 28 Festo YJKP-EN 1606 English

A Technical appendix A.5 Explanation on vibration and shock severity level Vibration load Frequency range [Hz] Acceleration [m/s 2 ] Deflection [mm] SL1 SL2 SL1 SL2 SL1 SL2 2 8 2 8 ±3.5 ±3.5 8 27 8 27 10 10 27 58 27 60 ±0.15 ±0.35 58 160 60 160 20 50 160 200 160 200 10 10 Tab. A.6 Shock load Acceleration [m/s 2 ] Duration [ms] Shocks per direction SL1 SL2 SL1 SL2 SL1 SL2 ±150 ±300 11 11 5 5 Tab. A.7 Continuous shock load Acceleration [m/s 2 ] Duration [ms] Shocks per direction ±150 6 1000 Tab. A.8 Festo YJKP-EN 1606 English 29

A Technical appendix 30 Festo YJKP-EN 1606 English

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